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Related Manuals for AFFIX MAST Series
Summary of Contents for AFFIX MAST Series
- Page 1 BS1139-6:2014 No: CE/21-22/046 Assembly Manual Stair Towers MAST Series...
- Page 2 Aluminium Stair Towers MAST620 BS1139-6 3 7/9 XXXD The AFFIX Stair Tower is an access tower manufactured in our ISO 9001 The AFFIX Stair Tower is an access tower manufactured in our ISO 9001 accredited facility. accredited facility. This user guide provides you with step by step instructions to ensure your...
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Page 3: Usage Advice
The information and instructions included in this manual are provided to help get the best possible service from your MAST Series Stair Tower. This user guide provides you with step by step instructions to ensure your system is assembled easily and safely, using the 3T (Through the Trapdoor) method. - Page 4 USAGE ADVICE USAGE ADVICE The safe working load of the tower is 600 kgs including its own weight. The maximum safe working load of any individual platform is 200 kgs evenly distributed. RECOMMENDATIONS : Recommend a minimum of two people to assemble, dismantle and move the platform tower. Check that all components are on site and in good working order.
- Page 5 USAGE ADVICE Air speed and resultant action to be taken Action to be taken Beufort Scale Description Air Speed 1 mph Calm, smoke rises easily upwards No action needed 12 mph Moderate breeze, raises dust No action needed, keep a watch Raises loose papers, leaves and small 17 mph Cease work...
- Page 6 USAGE ADVICE SAFE WORKING LOADS AND WARNING HEIGHTS NEVER STAND ON AN UNGUARDED PLATFORM Safe working load on the working platform is 200kgs evenly distributed. The load on the tower should not exceed 600 kgs. The recommended platform height is 9M. ASSEMBLY PROCESS : PREPARATION PREPARATION...
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Page 7: First Level
ASSEMBLY FIRST LEVEL Step 1 Step 1.1 Step 1.1 Insert the Adjustable Jack inside the bottom of the tubes of the 1st level walk-through frames Step 1.2 Step 1.2 One person should hold the frame in upright position during this step. Step 2 Step 2.1 Step 2.1... - Page 8 ASSEMBLY ASSEMBLY Step 3 Hook both the standard Horizontal Braces to the 2nd rung towards the upper side, 6-rungs, 1st level walk-through frame and the other side to the 5th rung towards the lower side, 6-rungs, 1st level walk-through frame. Step 4 Use a spirit level on the horizontal braces and the frame rungs to check the level.
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Page 9: Second Level
ASSEMBLY SECOND LEVEL SECOND LEVEL Step 5 Towards the upper side, insert the 2nd level 3-rungs Span frame into the spigots of 1st level 6-rungs walk-through frame. For clamping instructions refer to the Clamping Instructions section on Page Step 6 Hook the Temporary Trapdoor Platform to the 6th rung of the walkthrough frame towards the lower side of the structure... - Page 10 ASSEMBLY Step 7 Using the 3T method, standing on the ladder and leaning back against the edge of the trapdoor aperture Step 7.1 Step 7.1 Towards the lower side of the structure, insert the 2nd level 6-rungs Span frame into the spigots of 1st level 6-rungs walk-through frame.
- Page 11 ASSEMBLY Step 9 Option 1 (wall on sides) Using the 3T method, standing on the ladder and leaning back against the edge of the trapdoor aperture: Step 9.1 Step 9.1 Clamp the 2 Stabilizers on the 2 vertical posts of the frame towards the lower side of the structure as instructed in detail on Page no.19.
- Page 12 ASSEMBLY Step 10 Step 10.1 Step 10.1 Hook the Intermediate Trapdoor Platform on the 8th Rung of 1st level, 8-rungs Walk-through frame towards the upper side and the other side of the platform to the 4th rung of the 2nd level, 8-rungs Span frame towards the lower side.
- Page 13 ASSEMBLY Step 12 Using the 3T method, standing on the ladder and leaning back against the edge of the trapdoor aperture: Step 12.1 Step 12.1 Hook the lower pair of standard Horizontal Braces (Mid-Rail) to the 2nd rung of 2nd level 4-rungs span frame towards the upper side and the other side of the braces to the 6th rung of the 2nd level 8-rungs...
- Page 14 ASSEMBLY THIRD LEVEL Step 14 Step 14.1 Step 14.1 Towards the lower side, insert the 3rd level 8-rungs span frame into the spigots of 2nd level span frame. Step 14.2 Step 14.2 Towards the upper side, insert the 3rd level 8-rungs span frame into the spigots of 2nd level span frame.
- Page 15 ASSEMBLY Step 16 Hook the Working Trapdoor Platform on the 4th rung of 3rd level span frames on both the sides of the structure. Note : Ensure the trap-door is on the same side as that of the Intermediate Platform. Step 17 Step 17.1 Step 17.1...
- Page 16 ASSEMBLY Step 18 Step 18.1 Step 18.1 Clamp the 4 plastic toe-board holders on all the 4 corners of the working platform level, around the working platform. For more details, refer to Toe-board assembly details on Page 16. Step 18.2 Step 18.2 Insert the wooden toe-boards in the toe-board holder slots, on all the 4 sides.
- Page 17 ASSEMBLY Fix the claw of the Toeboard TB on the Rungs facing each other as shown in the figure. Side ToeBoard ToeBoard Then insert the Side Toeboard and the End Toeboard in the respective toeboard slots as shown in the figure. MAST620_AM-3T_V3.0...
- Page 18 ASSEMBLY Spring Clip Unlock Position Lock Position Spigot Always ensure the Spring Clips are in the lock position after inserting the upper frame in the Spigot. To insert, unlock the Spring Clip. MAST620_AM-3T_V3.0...
- Page 19 COMPONENTS JA500 BT200/250 FW20900 ToeBoard Set FM20900 FM10900 PT200/250 ST200/300/450/600 Trapdoor Platform Stabilizer BD200/250, BH200/250 Diagonal Brace, Horizontal Brace MAST620_AM-3T_V3.0...
- Page 20 STABILIZERS Stabilizers are to be used, when specified, to guarantee the structural stability of the tower. Fig. 01 Fig. 01 Fig. 02 Fig. 02 Option - 01 Option - 01 Fig. 01 Fig. 01 Fig. 02 Fig. 02 Option - 02 Option - 02 Fig.
- Page 21 STABILIZERS Moving the tower is strictly NOT Permissible. If required, dismantle and re-assemble again. Independently tested for use. Compliant to 3T Assembly process. Safe working load on the platform is 200kgs/Sq Mtr, evenly distributed. Maximum permissible distributed load on the tower 600 Kgs. The scaffold towers referred to herein have been tested by MAST620_AM-3T_V3.0...
- Page 22 COMPONENTS TABLE MAST SERIES TABLE Confirming to BS1139-6:2014 ALUMINIUM STAIR TOWER MAST 1020 Tower Height in Mtrs 10.0 11.0 Working Height in Mtrs Platform Height in Mtrs Weight in Kgs Components Code Specs Walkthrough Frame FW20900 2.0 Mtrs Span Frame FS20900 2.0 Mtrs...
- Page 23 ASSEMBLY ASSEMBLY MAST620_AM-3T_V3.0...
- Page 24 PO Box No. 201633 Doha, Qatar Mobile +974 4416 1483 +974 5529 9893 Mobile +974 3030 0685 EMail : info@affixscaffolding.com Website: www.affixscaffolding.com To Check Assembly Video SCAN ME https://qrco.de/bcPyx6 https://twitter.com/affixscaffoldin https://twitter.com/affixscaffoldin https://www.facebook.com/affixscaffoldin https://www.facebook.com/affixscaffoldin https://www.linkedin.com/company/affix-scaffolding-llc/ https://www.linkedin.com/company/affix-scaffolding-llc/...
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