Related Manuals for Ampeon AMP-2000V5
Summary of Contents for Ampeon AMP-2000V5
- Page 1 AMP-2000V5 type Metal & spark diverter User manual Jiangsu Ampeon Electronic Engineering Co., Ltd http://www.ampeon.cn...
- Page 2 Thanks for using new models AMP series of high performance metal & spark diverter produced by Jiangsu Ampeon Electronic Engineering Co., Ltd. AMP series products are manufactured with high quality units, materials and with the utilization of latest microcomputer technology. Jiangsu Ampeon Electronic Engineering Co., Ltd.
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Page 3: Table Of Contents
2. Special APU-01 human-machine interface................22 E. Troubleshooting........................... 23 F. Appendix............................28 Appendix 1: Diagram showing wiring principle of AMP-2000V5 metal & spark diverter..28 Appendix 2:Diagram of AMP-2000V5 metal & spark diverter installing........29 Appendix 3:The practice of blowing and carding line fire alarm..........31... -
Page 4: Overview
A. Overview 1. Use and structural characteristics AMP-2000V5 type metal & spark diverter is a new type of textile security product developed and designed by Jiangsu Ampeon Electron Engineering Co., Ltd., which is used in the fore-spinning line and can be directly installed on the conducting duct of blow room machinery, it can automatically detect and remove the metal material, sparks and combusting scraps in the fiber fabrics. -
Page 5: Explanation Of The Principle
AMPEON AMP-Series and negative pressure. i. The whole machine is convenient and simple, easy to install and debug, and it does not need special maintenance and care. j. It has RS-232communication connector and it can communicate with special APU-01 human-machine and adapt to the computer network management and remote control of the workshop. -
Page 6: Diverter
AMPEON AMP-Series carding cloth. 2.3 Diverter Executing structure is composed of A201type rapid diverter and collect box. A201diverter utilizes three-way air rocking plate type valve structure and has rapid response speed and small wind pressure loss. The collect box has mesh clapboard to assure the smooth passing of the air flow and reliable separating of the material that includes sundries. - Page 7 AMPEON AMP-Series Figure 3：Diagram of the metal detector Type Weight Remark (mm) (mm) (mm) (mm) (mm) (mm) （KG） Applicable toΦ300mm pipe Applicable toΦ350mm pipe Table 2：Dimension table of detector Figure 4：Diagram of the diverter Weight Type Remark （KG） (mm) (mm)
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Page 8: Technical Parameter
（20-75）%RH B. Electric wiring and installing In order to reach the best performance of AMP-2000V5 type metal & spark diverter, proper electric wiring and installing is the most important approach. Before the installing, please read the following carefully and make further measurement and evaluation properly with respect to installing environment and condition on the site. -
Page 9: Explanation Of Main Terminal-X1 Electric Wiring
AMPEON AMP-Series c. Section diagram of control box Figure 5：Diagram of the inner units in control box 1.1 Explanation of main terminal-X1 electric wiring Figure 6：Diagram of the main terminal-X1 wiring a. The connectors 2# and 3# are the incoming line of power supply AC220V. We should avoid the share of power supply with other equipments that may produce interference radiation. -
Page 10: The Connection Of Metal Diverter's Signal Cable
AMPEON AMP-Series can be realized.(refer to figure 7). If you use the normally closed contacts 6# and 7# to connect to the related equipment AC circuit, the rapid stopping can also be realized. However, it’s not recommended, for the AC circuit may affect the normal working of the metal detector. -
Page 11: Installing
9. The metal detector and diverter must be installed to the straight duct (refer to figure 9a). b. The control box of AMP-2000V5 diverter should also be installed to the straight duct together with metal detector and diverter for it contains spark detectors. - Page 12 AMPEON AMP-Series Figure 9 Figure 9 Figure 9: The diagram of several AMP-2000V5regular pipes installing (vertical view) c. If a bent pipe is installed between metal detector and diverter, the diverting rate will not reach the ideal effect (refer to figure 9c).So we don’t recommend the installing method of figure 9c.
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Page 13: The Installing Of Control Box
AMPEON AMP-Series adjustment of parameters in the parameter unit, you must confirm through tests and adjust the L2 distance. 2.2 The installing of control box a. The control box is directly connected to the pipe. It can be hung to the two sides of the metal pipe connected to it (figure 10.a) and it can also be directly hung to... -
Page 14: The Installing Of Metal Detector
AMPEON AMP-Series direction that is easy to inspect and observe. 2.3 The installing of metal detector a. Metal detector can be hung by metal bar to get installed. Please refer to figure 11.a. If metal detector is near the wall, it can be installed with metal bracket to support and get installed. -
Page 15: The Installing Of Diverter
AMPEON AMP-Series d. Metal detector should be far away from the things that generate the electromagnetic radiation such as electric motor, transformer and daylight lamp etc. Furthermore, it should be far away from moving or vibrating metal substance, for example, fan etc. The cables with big current shall also keep a distance from the detector. -
Page 16: Debugging And Usage Maintenance
Figure 13: The diagram of parameter panel in spark inspection unit a. The explanation of the messages in LCD 11:11:08 indicates the real-time now is 11:11:08a.m. ♬ indicates there are 3 alarm messages AMPEON indicates Logo of Ampeon Electron Co., Ltd. http://www.ampeon.cn... - Page 17 AMPEON AMP-Series The above is the main display information of the main page while working, that red LED on indicates that AMP01 spark inspection control main-board works in normal state while Green LED on indicates that there is new alarm information. After reading the alarm records, it returns to the original state.
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Page 18: Metal Diverting Unit Apu-02
AMPEON AMP-Series necessary to adjust. If you need to calibrate the time, you can push key to enter the time TIME SET setting page. Then push the key in turn to switch among the year, month, date, hour, minute. The adjusted data is in the twinkling status, through pushing the △ key, we can change the value of the data. - Page 19 AMPEON AMP-Series ‘working status’→ ‘sensitivity’→ ‘activation delay’→ ‘reset delay’→ ‘fan halt delay’. Each time you push (parameter setting) key, it in turn changes to next DATE SET mode. If there was no more operation within 30S, it would automatically return to the working status.
- Page 20 AMPEON AMP-Series parameter. b) Activation delay T1 Action delay refers to the parameter of software delayed time from the time the detector detects the metal to the time diverter acts. The action delay time parameter should be set according to the actual wind speed and the install distance from metal detector to diverter.
- Page 21 AMPEON AMP-Series box and other situations that need to delay the stop. If the delay is not necessary, you can set the parameter to 0.00S。 Figure 15a: Diagram of metal detector’s action status Figure 15.b Diagram of fire alarm status Figure 15: Diagram of time delay T1, T2 and T3 parameters d.
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Page 22: Fire Alarm Simulation Test
AMPEON AMP-Series personnel dissipates. The parameters must be set up by special personnel. The operator is prohibited to change the setting, or trouble may happen. d) This machine has the function of automatic adjustment to the“reset delay” time, that is to say, the function of automatic adjustment of maintenance time after the action of diverter. - Page 23 AMPEON AMP-Series a. The sensitivity setting in the control panel controls the sensitivity of detecting metal substance. The higher the sensitivity is, the stronger the ability of discharging the metal substance has. Users can set the sensitivity according to the actual needs. It is suggested that the automatic sensitivity method be used.
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Page 24: D.rs-232 Communication
D.RS-232 communication 1. Function of RS-232 communication connector RS-232 communication connector is installed in AMP-2000V5 metal & spark diverter (Figure 16). RS-232 communication connector is specially designed for user’s computer management and various distance communications. -
Page 25: Special Apu-01 Human-Machine Interface
APU-01human-machine interface utilizes LCD and touch type keyboard and has selectable Chinese and English control interface and separate real time clock(RTC). Not only can it monitor the working status of AMP-2000V5 metal & spark diverter, but also can carry out online setting of basic functional parameter such as sensitivity, delay etc. -
Page 26: Troubleshooting
In table 5, regular troubleshooting methods during debug or normal use are listed. If you still can’t solve the trouble while comparing to the following table, you can telephone the after-service department of Jiangsu Ampeon Electronic Engineering Co., Ltd. or visit our website to get technical support and service. - Page 27 AMPEON AMP-Series LCD has display, but the 1.The crystal Check the circuit of LCD 1.Change crystal clock does not run oscillation structure on display control panel oscillation circuit board display control panel or LCD display control is damaged circuit board 2.The program of time...
- Page 28 AMPEON AMP-Series 1.Power supply circuit 1.The inner circuit board of 1.Rewire and energize again 2.Mainboard the control box. The power 2.Change the main-board LED nixie duct does damaged or control supply incoming is on 3.Re-insert the plug not light transformer connector №2...
- Page 29 AMPEON AMP-Series The flap of executive 1. Flap of diverting 1.The executive structure 1.Clean material structure is not on the structure of diverting remaining in the collect box of position locked the executive structure. 2.Take down the diverter and adjust the gap between the flap and the side wall.
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Page 30: Appendix
10. Repair or change the main panel is damaged panel control panel Table 6: The comparing tale between the troubleshooting of debug process and normal use F. Appendix Appendix 1: Diagram showing wiring principle of AMP-2000V5 metal & spark diverter http://www.ampeon.cn... - Page 31 AMPEON AMP-Series http://www.ampeon.cn...
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Page 32: Appendix 2:Diagram Of Amp-2000V5 Metal & Spark Diverter Installing
AMPEON AMP-Series ： Appendix 2 Diagram of AMP-2000V5 metal & spark diverter installing http://www.ampeon.cn... - Page 33 5. The install position of the spark diverting equipment is improper and the install position of the spark diverting head is not within the area that fire is easy to happen. B. Through the installing of Ampeon series metal spark diverter, we can get the effect of ‘nip in the bud’...
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Page 34: Appendix 3:The Practice Of Blowing And Carding Line Fire Alarm
AMP119AII type is newly developed spark diverter produced by Jiangsu Ampeon Electron Co., Ltd. Through the usage of double detector, it can avoid the blind area. It is also equipped with clock function and it can record 20 alarm messages. - Page 35 JIANGSU AMPEON ELECTRONIC ENGINEERING CO., LTD.PRC. Service web: http://www.ampeon.cn E-mail: ampeon@ampeon.cn OFFICE: Rm.1801 Textile Mansion 482 Zhongshan Dong Road, Nanjing P.R. of China Phone: 86-25-84503825 4400099-21801 Post Code: 210002 FACTORY: JINTAN JIANGSU P.R.OF CHINA Post Code: 213215 Phone: 0519-82612300 82616999 82616111...
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