Innovista Sensors Crouzet SMi21 User And Safety Manual

Innovista Sensors Crouzet SMi21 User And Safety Manual

Dcmind brushless motors

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Chipsmall Limited consists of a professional team with an average of over 10 year of expertise in the distribution
of electronic components. Based in Hongkong, we have already established firm and mutual-benefit business
relationships with customers from,Europe,America and south Asia,supplying obsolete and hard-to-find components
to meet their specific needs.
With the principle of "Quality Parts,Customers Priority,Honest Operation,and Considerate Service",our business
mainly focus on the distribution of electronic components. Line cards we deal with include
Microchip,ALPS,ROHM,Xilinx,Pulse,ON,Everlight and Freescale. Main products comprise
IC,Modules,Potentiometer,IC Socket,Relay,Connector.Our parts cover such applications as commercial,industrial,
and automotives areas.
We are looking forward to setting up business relationship with you and hope to provide you with the best service
and solution. Let us make a better world for our industry!
Contact us
Tel: +86-755-8981 8866 Fax: +86-755-8427 6832
Email & Skype: info@chipsmall.com Web: www.chipsmall.com
Address: A1208, Overseas Decoration Building, #122 Zhenhua RD., Futian, Shenzhen, China
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  • Page 1 Chipsmall Limited consists of a professional team with an average of over 10 year of expertise in the distribution of electronic components. Based in Hongkong, we have already established firm and mutual-benefit business relationships with customers from,Europe,America and south Asia,supplying obsolete and hard-to-find components to meet their specific needs.
  • Page 2 W W W.C ROUZET-MOTOR S.COM SMi21 DCMIND BRUSHLESS MOTORS USER AND SAFETY MANUAL...
  • Page 3 SMi21 SMi21 DCmind Brushless Motors User Manual and Safety Notice Important Notes  This manual is part of the product.  Read and follow the instructions in this manual.  Keep this manual in a safe place.  Give this manual and any other documents relating to the product to anyone that uses the product. ...
  • Page 4: Table Of Contents

    SMi21 Table of Contents Introduction ..............................6 1.1. Motor Family ............................. 6 1.2. Characteristics ..........................6 1.3. Options .............................. 6 1.4. Identification Label ..........................6 1.5. Product Coding ..........................7 Before you Begin - Safety-Related Information ..................8 2.1. Personnel Qualifications ........................8 2.2.
  • Page 5 SMi21 8.3. Control Logic Bundle ........................27 8.4. Power Supply Cable ........................28 Motor electrical connection ........................29 9.1. Power Connection ........................... 29 9.1.1. Ballast Circuit .......................... 29 9.1.2. EMC Protection ........................31 9.2. Protection ............................32 9.2.1. Voltage Protection ........................32 9.2.2.
  • Page 6 SMi21 12.1.2. Types of Inputs in V200 Programs ..................70 12.1.3. Types of Outputs in V100 Programs ..................71 12.1.4. Type of outputs in V200 programs ..................71 12.1.5. Description of the Various V100 and V200 Tabs ..............71 12.1.6. Expert Program V101 ......................
  • Page 7 SMi21 About This Manual This manual applies to SMi21 DCmind brushless products:  801400SMI21, 801495SMI21, 801496SMI21, 801410SMI21  801800SMI21, 801896SMI21, 801897SMI21, 801810SMI21  802800SMI21, 802896SMI21, 802897SMI21, 802810SMI21 Reference source for manuals The manuals can be downloaded from our website at the following address: http://www.crouzet.com/ Units SI units are the default values.
  • Page 8: Introduction

    SMi21 1. INTRODUCTION 1.1. Motor Family SMi21 DCmind brushless motors are brushless DC motors, with a control circuit board integrated in the motor. 1.2. Characteristics SMi21 DCmind brushless motors are intelligent servomotors for speed, position and torque control applications. They can be configured via a Human-Machine Interface (HMI). They are equipped with 2 unshielded cables as standard, 1 for the power, 1 for the control signals.
  • Page 9: Product Coding

    SMi21 1.5. Product Coding 80 XX XX SMi21: Product family on SMi21 electronic base PRODUCT REFERENCE Motor Type of stator: 14: 30mm brushless stator 18: 50 mm brushless stator 28: 50 mm brushless stator high torque Gearbox adaptation 00: no gearbox 10: RAD10 gearbox 95: P52 gearbox 96: P62 gearbox...
  • Page 10: Before You Begin - Safety-Related Information

    SMi21 2. BEFORE YOU BEGIN - SAFETY-RELATED INFORMATION 2.1. Personnel Qualifications Only qualified personnel who are familiar with and fully understand the contents of this manual are authorized to work on and with this product. Qualified personnel must be familiar with current standards, regulations and requirements concerning prevention of accidents during work undertaken on and with this product.
  • Page 11: Basic Information

    SMi21 Basic Information 2.3. DANGER DANGEROUS PHENOMENON LINKED TO ELECTRIC SHOCK, EXPLOSION OR EXPLOSION DUE TO AN ELECTRIC ARC • Only qualified personnel who are familiar with and fully understand the contents of this manual are authorized to work on this product. Only qualified personnel are authorized to undertake installation, setting, repair and maintenance.
  • Page 12: Standards And Concepts

    SMi21 WARNING LOSS OF COMMAND CONTROL • When perfecting the command concept, the installation manufacturer must take account of the possibilities for potential failure of command paths and provide, for certain critical functions, the means of returning to safe states during and after the failure of a command path.
  • Page 13: Precautions For Use Concerning The Mechanics

    SMi21 3. PRECAUTIONS FOR USE CONCERNING THE MECHANICS 3.1. Data specific to the motor shaft 3.1.1. Press-fit force WARNING MOTOR MECHANISM Exceeding the maximum permissible forces on the shaft leads to rapid bearing wear, a broken shaft or damage to any accessories (encoder, brake, etc.) •...
  • Page 14: Options

    SMi21 3.2. Options 3.2.1. Holding brake SMi21 DCmind brushless motors can be equipped as standard with a failsafe electromechanical brake. The holding brake is designed to lock the motor shaft in a de-energized state. The holding brake is not a safety function. How it is controlled is described in the "Connecting the Holding Brake"...
  • Page 15: Installation

    SMi21 5. INSTALLATION Installation must, as a general rule, be performed in accordance with good practice. WARNING HEAVY WEIGHT AND FALLING PARTS The motor can be extremely heavy. • When mounting, take the weight of the motor into account. • Mounting (screw tightening torque) must be performed in such a way that the motor cannot become detached, even if subjected to strong accelerations or constant jolting.
  • Page 16 SMi21 WARNING HOT SURFACES The product's metal surface can heat up to more than 70°C in certain types of use. • Avoid all contact with the metal surface. • Do not place flammable or heat-sensitive components in the immediate vicinity. •...
  • Page 17: Overview Of The Installation Procedure

    SMi21 5.1. Overview of the Installation Procedure The installation procedure is described in the following sections:  Electromagnetic Compatibility (EMC)  Prior to Mounting  Mounting the Motor  Electrical Installation  Connecting the USB cable to Set the Motor Parameters Check that these sections have been read and understood, and that installation has subsequently been executed correctly.
  • Page 18: Prior To Mounting

    SMi21 Equipotential bonding conductors If using shielded cables, differences in potential can generate unauthorized currents on the cable shielding. Use equipotential bonding conductors to minimize currents on the cable shielding. 5.3. Prior to Mounting Look for any damage Damaged drive systems must neither be mounted nor used. ...
  • Page 19: Mounting The Motor

    SMi21 5.4. Mounting the Motor DANGER HOT SURFACES The motor's surface can heat up to more than 70°C in certain types of use. • Avoid contact with hot surfaces. • Do not place flammable or heat-sensitive components in the immediate vicinity. •...
  • Page 20: Electrical Installation

    SMi21 Mounting position The motor can be mounted in any position. Mounting When mounting the motor on the flange, the motor must be aligned precisely in both the axial and radial directions. All the fixing screws must be tightened to the tightening torque stipulated by the application, taking care not to generate any warping.
  • Page 21 SMi21 WARNING VOLTAGE SURGES During braking phases, the motor generates voltage surges. • Check that these voltage surges are acceptable to other devices connected on the same power supply. • If possible, use an external circuit to limit voltage surges. if the brake is used intensively.
  • Page 22: Connecting The Holding Brake (Optional)

    SMi21 5.5.1. Connecting the Holding Brake (Optional) WARNING LOSS OF BRAKING FORCE DUE TO WEAR OR HIGH TEMPERATURE Engaging the holding brake while the motor is running leads to rapid wear and loss of braking force. • Do not use the brake as a service brake. •...
  • Page 23: Usb Connector

    SMi21 5.6. USB Connector Stopper Housing The motor is equipped with a USB B to USB A micro connector, which can be accessed by removing the stopper from the housing. The stopper prevents penetration of foreign bodies or fluids inside the motor. The stopper prevents fingers or any inappropriate object making contact with the USB B to USB A micro connector.
  • Page 24: Operation

    SMi21 6. OPERATION 6.1. Preparation for Operating Prior to operating:  Check that the mechanical installation is correct.  Check that the electrical installation has been carried out professionally: pay special attention to the protective conductor connections and the grounding connections. Check that all the junctions are correct, properly connected and that the screws are fully tightened.
  • Page 25 SMi21 CAUTION HOT SURFACES The motor's surface can heat up to more than 70°C in certain types of use. • Avoid contact with hot surfaces. • Do not place flammable or heat-sensitive components in the immediate vicinity. • Assemble components in the best way for heat dissipation. •...
  • Page 26: Product Overview

    SMi21 7. PRODUCT OVERVIEW 7.1. Description of the Product 12-pin logic connector Label (Inputs/Outputs) Failsafe rear brake (Optional) Power supply (Power and Logic) Integrated optical encoder (4096 points) Output shaft USB-B micro-connector SMi21 integrated electronics (Parameter definition via HMI) Figure 7.2.

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