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Huaqi Zhengbang ZB4050LS User Manual

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WenZhou ZhengBang Electronic Equipment Co., Ltd
ZB4050LS Rev 1.1

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Summary of Contents for Huaqi Zhengbang ZB4050LS

  • Page 1 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1...
  • Page 2 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Introduction Thank you for using this product. This operation manual provides the parameters, operation guidance and other related information of ZB4050LS/ZB4050LY chip mounter. ！Attention: 1. It is strictly prohibited to copy part of or the entire book (including software and programs) without authorization.

  • Page 3: Table Of Contents

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Diretoury Chapter 1 Prepare Work Before Use..........................1 Chapter 2 Equipment Summary..........................4 2-1 Equipment Constitute............................4 2-2 X、Y、Z、A Axis Explanation........................6 2-3 File Type................................6 2-4 Device Parameters............................7 2-5 Nozzle................................8 2-6 Substrate Limitation............................

  • Page 4: Chapter 1 Prepare Work Before Use

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter 1 Prepare Work Before Use 1. Open the wooden box, take out the machine and accessories according to packing list and check whether all parts are in good condition. If you have any further question, please contact us.
  • Page 5 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 2.The Equipment must be placed on a flat groud, keep the 4 food pads in horizontal position and lock the fixing nut of the foot pads. 3.Warning Light Installation：Lock the cable，connect signal cable，and then fix the alarm to the mounting machine.
  • Page 6 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 7.Air Source: Insert the pipe (diameter is φ8mm) into the air access, pull up the regulator valve to adjust the air pressure ＞ 0.6MP, and then press the regulator valve to lock.

  • Page 7: Chapter2 Equipment Summary

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter2 Equipment Summary 2-1 Equipment Constitute Fig. 2-1 Mainbody Front View Fig. 2-2 Mainbody Back View 1.Display 2. Tri-color Alarm 3. Front Observation Window 4.Load Bearing Construction 5. Front Door 6. Universal Casters 7.
  • Page 8 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 1.CL Feeder Power Port 2.Front Feeder Mounting Board 3.HD Camera 4.High Speed Camera 5.Electric Feeder Power Port (Inside) 6.Front Feeder Anti-lift Detection Signal Switch 7.Triade Convey Mechanism (With Picture) 8.Y-axis Linear Guide 9.IC Tray Bracket...

  • Page 9: Y、Z、A Axis Explanation

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig. 2-7 Nozzle Front Side Fig. 2-8 Nozzle Left Side 1.Z-Axis Inspection Sensor 2.Swing Bar Set 3.Industrial Chains 4.Rotate Step Motor 5.Oil Seal 6.Vacumn Switch Electrical Magnetic Valve Set 7.Vacumn Generator 8.Z-Axis Vertical Motor...

  • Page 10: Device Parameters

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 2-4 Device Parameters System Project Content Number 6 PCS Precision 0.025mm Angle 0～360° Theoretical Speed 11000pcs/H Normal Speed 9000pcs/H Mount System Visual Speed 8000pcs/H Nozzle Type Juki RES CAP（0402、0603、0805、1206 etc） Application LED（0603、0805、3014、5050 etc）...

  • Page 11: Nozzle

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 2-5 Nozzle Outer Diameter Inner Diameter Shape Application Φ0.7mm Φ0.4mm 0402 Φ1.0mm Φ0.6mm 0402、0603 etc. (Equivalent Size) 0805、1206、1210、SOT23 etc. Φ1.5mm Φ1.0mm (Equivalent Size) SOP8、SOP14、1812、2220、QFN etc. Φ3.5mm Φ1.7mm (Equivalent Size) Φ5.0mm Φ3.2mm QFN、TQFP、BGA、or ≤22mm...

  • Page 12: Menu Composition

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 2-7 Menu Composition Fig. 2-10 Basic Manual Fig. 2-11 Edit Menu Fig. 2-12 Setting Menu Fig. 2-13 Coordinate Edit...

  • Page 13: Chapter3 System Setting

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter3 System Setting 3-1 Speed Setting Fig.3-1 Speed Setting Step：1.Setting 2. Speed 3. Adjust the speed (Higher value, Higher Speed). !Attention: Adjust the Z axis speed in the feeder edit. 3-2 Nozzle Calibration Tool Preparation：...
  • Page 14 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 4.Click “Nozzle Correction-PCB Camera”, stamp 6 nozzles to the inkpad center from 4 different angles and then move them to the paper to repeat the mark point. Fig.3-3 Nozzle Calibration Fig.3-4 Stick inkpad Fig.3-5 Mark Point...
  • Page 15 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 3-2-2 Nozzle Calibration and HD Camera Offset 1、Install 6 solid nozzle（Random delivered）,select the nozzle(need corrected)； click “HD Camera Calibration”，then nozzle starts to automatically calibrate. Then, click“View”to confirm the coordinate is aligned with the center of the nozzle. If failed, calibrate it again in the same way.

  • Page 16: System Setting

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.3-12 Calibration Result 2、Refer to step 1 to complete other nozzle correction one by one. 3-3 System Setting 1. Language: Chinese ↔ English Select the desired language, click “Confirm” to save the data, exit the software and then log in again to switch languages.

  • Page 17: Chapter 4 System Edit

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter 4 System Edit Process File Mark Feeder Export Preparation： Turn on the machine and connect to the air source, take another PCB to be produced, adjust the width of the rail (depends on PCB size), and then place the PCB at the front end (left side) of the rail, and click “Load”...

  • Page 18: How To Edit File

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 5.the origin of the lower right corner of the multi-board； 6.the origin of the upper left corner of the multi-board. Then click “Save” to generate collating coordinates automatically. Fig.4-2 Multi-Board Form Fig.4-3 Edit Space...
  • Page 19 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 1.Program Import：Run DXP（Altium Designer ），Import the PCB origin files. Fig.4-5 Program Import 2.Origin Setting： Click“Edit—Origin—Setting”，Align the lower left corner insert via, MARK or lower left corner component pad as the origin.
  • Page 20 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-9 Output Coordinate File Select Format：CSV. Unit: Metric, click “OK” to generate a CSV coordinate file. Fig.4-10 Select output format The output file is saved in the same folder as the PCB origin file by default.
  • Page 21 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-12 Import File 4.Compensation Angle Deviation：Click “Confirm File” to move the coordinate alignment component center (default upper right corner component) according to the system prompt to perform angle deviation compensation. Fig.4-13 Confirm File...
  • Page 22 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-15 Compensation Angle ！Attention： There is a gap between the guide rail and the PCB. After the board is loaded, the PCB angle cannot be guaranteed to be completely correct. Therefore, the angle deviation compensation operation must be performed after importing the CSV coordinate file.
  • Page 23 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-18 Feeder Model Fig.4-19 Feeder Model Fig.4-20 Feeder Model...
  • Page 24 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 6.Material Station Allocation：Click the "Assignment Station" to provide 3 important data based on the contents of the file. A. Synchronize the component parameters to the feeder settings. B. Recommend the best feeder installation location.
  • Page 25 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 4-2-3 Create and edit CSV coordinate file online 1.Add Coordinate：Select "Edit - File" to enter the file editing interface, click "Add" to add coordinates, Fig.4-24 Create Coordinate 2.Edit Basic Parameters：Import the component name, package, value, and placement nozzle model.

  • Page 26: Mark Edit

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-27 Edit Angle 4.Add other Component Coordinates：Refer to step 1, 2, and 3 above to add and edit all component mounting coordinates. 5.Order Optimization：After all the components have been edited, click “Optimize” to optimize placement order automatically, according to the coordinate position.

  • Page 27: Feeder Edit

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 ！Attention： The PCB design is not made by Mark, and the points or components on the PCB can be arbitrarily positioned as identification points. It is recommended that Mark1 be positioned in the lower left corner of the PCB. Mark2 is positioned in the upper right corner of the PCB.
  • Page 28 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-31 Open Switch 2.Parameters Setting：Import the value, package, angle, take-up height, component thickness and speed. The number of trays and tray offsets are only for the IC tray, and the ribbon feeder doesn’t need to be set.
  • Page 29 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-33 Visual Registration ！Attention： According to the identification type corresponding to the component package selection, select the general class if the type is unclear.5.Complete the edit of other feeders refer to the steps above.
  • Page 30 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-35 Reload 8.Re-load: Re-load is only used for the IC tray type component. After checking the reload, the total number of input components will pop up in the dialog box, and then press the OK button to enable the reload function. After the reload is enabled, the total number of components will be recounted and the total number will be re-loaded.
  • Page 31 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 9.Re-load: Re-load is only used for the IC tray type component. After checking the reload, the total number of input components will pop up in the dialog box, and then press the OK button to enable the reload function. After the reload is enabled, the total number of components will be recounted and the total number will be re-loaded.
  • Page 32 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 4-4-2 Edit IC Tray Offset Fig.4-40 IC Tray Coordinate Editing Diagram 1.Coordinate Adjustment：Click "Coordinates" to move the coordinates to align the first component center in the lower left corner of the tray.
  • Page 33 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.4-42 IC Number 3.Edit Tray Offset1：Click “Offset” to move the coordinates to the first component center in the lower right corner of the tray, and confirm the saved coordinates. Fig.4-43 IC Offset 4.Edit Tray Offset：Then, move the coordinates to the top right component center in the upper right corner according to the system...
  • Page 34 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 4-5 Export Program After editing the parameters, click “Program” in the upper right corner to export the H9Prj program file, or you can switch to “Production” mode to produce the placement.

  • Page 35: Chapter 5 Production & Placement

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter 5 Production & Placement Process： Process Content Boot Turn on the Device and enter system(Detail in the boot ready) Origin Reset Automatic PCB Load Adjust the rail width and load the PCB Trans Mode Setting Set mode based on requirements(Automatic &...

  • Page 36: Production & Placement

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.5-2 Unmatched Status Fig.5-3 Matched Status 5-2 Production & Placement Step Content Production Normal automatic production placement mode Single step Single step production placement mode Jump Jump to any component as the initial placement position to produce...
  • Page 37 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.5-4 Mark1 Calibration Fig.5-5 Mark2 Calibration 2.After the Mark calibration, the reclaiming and visual correction (material with the calibration enabled by the feeder) are automatically performed and placed until the production of this program is completed.

  • Page 38: Feed Production

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 1.Click “Jump” and input PCB NO. and component NO. 2.Then refer to normal production and single step production to operate. Jump to specified component location of PCB and take it as the starting placement position for this production automatically.
  • Page 39 WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Fig.5-7 Clear Feeder Parameters 3.Double click on the feeder number that needs to be fed， 4.All components showing the feeder number will be fed after production， Fig.5-8 Start Feeder Number 5.Click “Start” to start the feed production.

  • Page 40: End & Turn Off The Machine

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 5.Select the component that needs to be replenished, Click on the status bar of the component, Set the component to be unmounted. The system in which the status bar has been smashed is considered to be in the mounted state.

  • Page 41: Chapter 6 Maintenance

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter 6 Maintenance 6-1 Daily Maintenance 1.Check if the tip of the nozzle is worn or damaged, and there is no solder paste inside the nozzle that might stuck or blocked air pipe.

  • Page 42: Chapter 7 Trouble Shooting

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter 7 Trouble Shooting 7-1 Throw Example Reason Measure 1. Brightness of the light source is not Check the brightness of the light source and reset set properly 2. Improper brightness attenuation...

  • Page 43: Placement

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 7-4 Placement Example Reason Measure 1. Solder paste is not sticky enough or over time Replace the solder paste and reprint the PCB 2. Z axis is too fast Reduce Z axis mounting speed Place Tomb 3.

  • Page 44: Chapter 8 After Sales Service

    WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1 Chapter 8 After Sales Service The warranty period of the machine is 12 months after the date of purchase. If non-artificial damage happens during the warranty period, we will repair it free of charge. If it’s artificial damage or exceeds the warranty period, we will charge the appropriate maintenance cost and lifetime maintenance as appropriate.

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