Related Manuals for Filters itm HYDRAULIC-100-V
Summary of Contents for Filters itm HYDRAULIC-100-V
- Page 1 Self-cleaning Mesh Filter User manual HYDRAULIC-100-V Serial number: _________________ Purchase date: _________________ www.itmfilters.com...
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Page 2: Table Of Contents
Introduction ........................1 Filter identification ....................1 Basic concepts ......................1 Quality control ........................2 Data Sheet ......................... 3 Mesh filter HYDRAULIC-100-V ................... 3 Dimensions ........................ 4 Hydraulic circuit HYDRAULIC-100-V ................5 Installation ......................... 6 Operation .......................... 6 Maintenance and spare parts ................... 7 Maintenance ...................... -
Page 3: Introduction
HYDRAULIC-100-V ANUAL 1. Introduction First of all, we want to thank you for purchasing this filter, the result of the work of a group of people committed to offering the correct solution to each filtration process. All products designed and manufactured by ITM Filters meet self-imposed requirements for quality, efficiency and durability. -
Page 4: Quality Control
HYDRAULIC-100-V ANUAL 2. Quality control The entire manufacturing process has been carried out in accordance with the applicable European Directives: Directive 2006/42 / CE on Machines-Annex IIA, Directive 2014/68 / EU on Pressure Equipment and Directive 2014/35 / EU on Electrical Material. -
Page 5: Data Sheet
HYDRAULIC-100-V ANUAL 3. Data Sheet 3.1 Mesh filter HYDRAULIC-100-V Working pressure Minimum: 2,5 kg/cm² Maximum: 10 kg/cm² MAGE Flow (m3/h) Filtration Water MODEL ØI/ØO Surface Comsuption Weight Max. 50/100 100/200 < 50ppm per Wash (l) (kg) Flow HYDRAULIC 102-V Flange 2"... -
Page 6: Dimensions
HYDRAULIC-100-V ANUAL 3.2 Dimensions MAGE Water inlet Dimensions (mm) MODEL HYDRAULIC 102-V 1100 1163 HYDRAULIC 103-V 1100 1163 HYDRAULIC 104-V-COMPACT 1100 1163 HYDRAULIC 104-V 1040 1470 HYDRAULIC 106-V-COMPACT 1040 1470 HYDRAULIC 106-V 1327 1770 ABLE H-100-V load loss, 125 microns pass... -
Page 7: Hydraulic Circuit Hydraulic-100-V
HYDRAULIC-100-V ANUAL 3.3 Hydraulic circuit HYDRAULIC-100-V OPEN AUTO CALIBRATED ORIFICE -WAY 3-POSITIONS PROGRAMMER SOLENOID WATER OUTLET CONTROLLED BY A CALIBRATED ORIFICE MAGE * During the filter operation, the 4-way 3-positions tap is closed. When the pressure at the water inlet and outlet reaches a difference of 0,3 kg/cm², the solenoid send a signal to open the tap and start the cleaning cycle. -
Page 8: Installation
HYDRAULIC-100-V ANUAL 4. Installation 1. Place the filter on an accessible flat surface and in the correct flow direction. 2. Position the inlet and outlet manifolds, fixing the flanges with their corresponding gaskets. 3. Check that the drain outlet is directed to the desired area. -
Page 9: Maintenance And Spare Parts
A higher pressure difference can lead to deterioration of the filter cartridge. To regulate the pressure difference, the cleaning valve must be adjusted. The technology used in the manufacture of the HYDRAULIC-100-V filter offers high filtration surfaces with compact lengths, due to the maximization of the filter cartridge. -
Page 10: Exploded View
HYDRAULIC-100-V ANUAL On our website: www.itmfilters.com you can find a video tutorial with the maintenance process. 6.2 Exploded view www.itmfilters.com... -
Page 11: Exploded View Table
HYDRAULIC-100-V ANUAL 6.3 Exploded view table HYDRAULIC-100-V MODELS Nº DENOMINATION HYDRAULIC 102-V HYDRAULIC 103-V HYDRAULIC 104-V HYDRAULIC 106-V Code Code Code Code Gasket 1 Piston Cap HYD-106-V-06-02 HYD-106-V-06-02 HYD-106-V-06-02 HYD-106-V-06-02 Gasket 2 Gasket 3 Gasket 4 Piston HYD-106-V-06-04 HYD-106-V-06-04 HYD-106-V-06-04... -
Page 12: Control Panel
HYDRAULIC-100-V ANUAL 7. Control panel NOTE: All our filters have the control panel configurated according to standard specifications. 7.1 Features listing ● The “FILTRON 1-10” is a modular type backwash controller for automatic filters from 1 to 10 stations. ● Models for direct current (DC) and alternating current (AC) are available. -
Page 13: How To Program The Controller
HYDRAULIC-100-V ANUAL 7.2 How to program the controller The controller is equipped with an LCD display and 4 keys as shown below. When the unit is not touched for one minute the display turns off and the only sign of life is given by a beep sound that can be heard every 20 seconds. -
Page 14: Wash Time
HYDRAULIC-100-V ANUAL 7.4 Wash time Defines the duration of the wash time per station. The following options can be selected: ● 5-20 seconds in 1 second intervals ● 20-55 seconds in 5-second intervals ● 1-6 minutes in 0,5 minute intervals 7.5 DP preset value... -
Page 15: Setup
HYDRAULIC-100-V ANUAL 7.8 Setup In order to enter the configuration process, press and hold the ENTER key for 3 seconds. The unit will detect how many “plug in” boards (each with 2 outputs) are used in the particular case. The assignment of the outputs depends on the definitions made during the configuration process. -
Page 16: Handling Endless Loop Problems
HYDRAULIC-100-V ANUAL 7.9 Handling endless loop problems As explained above, an endless loop problem will be declared when the number of consecutive wash cycles triggered by the DP sensor exceeds the “Loop Limit” defined during setup. When an endless loop problem is detected, it will be indicated on the screen (LOOPING) and the alarm output will be activated. -
Page 17: Timing Diagram
7.14 Timing diagram Without delay valve Main valve Valve 1 Valve 2 With delay valve www.itmfilters.com... -
Page 18: Wiring Diagram
HYDRAULIC-100-V ANUAL 7.15 Wiring diagram DC model The following diagram shows the wiring for the DC controller model. Note that: 1. The external DP sensor is optional and is intended to be used in cases where the integrated electronic DP sensor is not included. - Page 19 HYDRAULIC-100-V ANUAL AC model The following diagram shows the wiring for the AC controller model. Note that: 1. The external PD sensor is optional and is intended to be used in cases where the integrated electronic PD sensor is not included.
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Page 20: Technical Data
HYDRAULIC-100-V ANUAL 7.16 Technical data DC model Power source : 6v supplied by 4 alkaline batteries size 1.5 "D". or a 12v DC dry battery or a 12v rechargeable battery with a 2 watt solar panel Output : 12v DC latch solenoids. -
Page 21: Product Warranty
HYDRAULIC-100-V ANUAL 8. Product warranty 1. All ITM FILTERS products are guaranteed for 1 year from the date of invoice. 2. The replacement of defective parts is covered by the warranty, being necessary to indicate the serial number and allow the verification by our staff. - Page 22 INTRAMESA MZ S.A. Polígono Armentera P-99 22400 Monzón (Huesca) www.itmfilters.com info@itmfilters.com Tel. 974 10 50 05 www.itmfilters.com...
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