Wonderfu X530 Operation Manual
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Wonderfu X530 Operation Manual

Automotive air conditioner refrigerant handling system
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X530
AUTOMOTIVE AIR CONDITIONER
REFRIGERANT HANDLING SYSTEM
OPERATION MANUAL

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Summary of Contents for Wonderfu X530

  • Page 1 X530 AUTOMOTIVE AIR CONDITIONER REFRIGERANT HANDLING SYSTEM OPERATION MANUAL...

  • Page 2: Table Of Contents

    Index 1 Caution………..…………………………………………. ….……2 2 Main Function……………………………………. ………………3 3 Technical parameter……...………………………………….…….3 4 Structure …………..………………….……………. …….………4 4.1 Appearance…………………………..………………………… 4 4.2 Control panel ……………………..………………….…………4 4.3 Inner structure .…………………………………………..……..6 5 Basic operation…………………….………………. …………..…7 5.1 Connection to the car A/C system………………………………7 5.2 How to connect the adaptors/hoses………………………. ….…7 5.3 Refill……………………….…..…………......……8 5.4 Recovery………………….…..…………………………………12 5.5 Vacuum ………………….…..…………………………….…….15...

  • Page 3: Caution

    Caution： Wear the glove and eye protection glass to protect the skin and eyes. Don’t use this device near the fire and spark. Don’t expose this device into sunshine or rain. Avoid to contact with corrosive liquid or gas. Keep good ventilation. △...

  • Page 4: Main Function

    2. Main Functions： Refill ：Add fresh refrigerant R134a into the storage cylinder inside the machine. Recovery: To recover refrigerant R134a from the car A/C system, and store it in the machine after purification. Vacuum: To get rid of the air in the A/C system Charge：To charge refrigerant (gas) into the automotive A/C system accurately.

  • Page 5: Structure

    4. Structure 4.1 Appearance Picture 1: Front View Picture 2 Back View Handrail Low-side adaptor High-side adaptor Power Plug (fuse inside）...

  • Page 6: Control Panel

    Picture 3 Side View Fresh oil Bottle Drain oil Bottle 4.2 Control Panel: Low-side Gauge High-side Gauge Cylinder Gauge Power Switch Control Keys...

  • Page 7: Inner Structure

    Picture 4: Control Keys Numbering Keys (0~9) Cancel Select Start/Stop Exit 4.3 Inner Structure: Main Board Oil Separator Relay for pump HP Switch Relay for compressor Pump LP Switch Filter Drier Compressor Condensor Oil Drain Valve...

  • Page 8: Basic Operation

    5. Basic Operation 5.1 Connection to the car A/C system （see below picture） (Low-side hose connects to low-side end of A/C; High-Side hose connects to High-side end of A/C) How to connect the adaptors/hoses During operation, LCD will prompt out message close of open quick adaptors frequently. Please refer to below picture for operation.

  • Page 9: Refill

    “OPEN high-side and low-side quick adaptors” at clockwise 5.3 Refill There is no any refrigerant inside the new machine. So before running a new machine, please refill 2~6KGS fresh R134A refrigerant into storage cylinder which locates inside the machine. Please follow the instructions to refill: Connect the blue hose to the LP Connector at the back of machine.
  • Page 10 5. When display following message, press to confirm. 6. You will see below message, please press to continue. 7．Please vacuum the hoses. It will prevent the air going into the external source tank. 8. Vacuum in process:...
  • Page 11 9. Vacuum can be suspended if any gas (R134a) inside the hose. Follow instructions to handle. 10.When vacuum completed, it warns and please press OK. to next step. 10. Please set the amount below, and press to start refilling. 11. Refill in progress...
  • Page 12 12. If the tank being in high pressure or nearly full, “Refill” will be stopped and please follow instructions to exit. But this case will not happen in new machine, since the inside storage tank being empty. Another case is that there is no gas inside the external tank, and refilling process can be suspended. 13.

  • Page 13: Recovery

    5.4 Recovery 1. Turn on the machine, choose “Recovery”, press to enter： 2. Press to continue. 3. When you see the message, please follow and press to vacuum first.
  • Page 14 4. Doing vacuum. 5. Vacuum ends and please press to next step. 6. Set the amount and press to recover. 7. If the tank is full or temperature too high, please follow message to exit or continue.
  • Page 15 8. When there is little gas inside the car A/C system, or you forget to open the R134a quick adaptors, it warns as below. Please open the quick adaptors and try to “Resume” recovery, or press to exit. 9. Oil will be drained after recovery. 10.

  • Page 16: Vacuum

    5.5 Vacuum 1. Choose “Vacuum” and “Enter”. 2. Press to next after reading the message When you see this message, please follow the instruction. You can find the operation instructions in this manual. After connecting the hoses, and open the valves, please press to go ahead.
  • Page 17 4. Set the time, press 5. In progress 6. When it reaches the time that you have set, it will perform the leak test. If the users being sure that there is no any leak, please press to skip this process.
  • Page 18 7. After leak test, it will ask to add fresh oil. Please keep pressing for a while to inject the oil. Pay attention: The oil amount you need to inject should be according to the amount that it has been drained. The oil you input into the “fresh oil bottle”...

  • Page 19: Charge

    5.6 Charge 1. Choose “Charge”. 2. Press to next step 3. Follow instructions and then press to next step 4. Set amount and go ahead...
  • Page 20 5. In progress 6. After charging, it reads as below. Please check accordingly and then go ahead 7. When you see the warning, please follow 8. After removing the hoses from the car, system will recover the residue gas from hoses automatically.

  • Page 21: Automatic Operation

    9. When the tank being full or in high temperature, recovering can be stopped. 10. Charge process completed. Press 5.7 Automatic Operation Recover+vacuum+charge 1. Choose “Automatic”...
  • Page 22 2. Choose the first menu and press 3. Please follow the instructions and then press to vacuum. 5. Doing Vacuum 6. Vacuum done. After you have followed the instructions, then press to next step.
  • Page 23 7. Set the value, and press to shift to another parameter 8. After setting, press to start. 9. Recovery in progress. And actual recovery amount will be displayed at every moment. 10. After recovery, oil will be drained automatically.
  • Page 24 11. After oil draining, it jumps to next step “Vacuum”. 12. After vacuum, it jumps to “Charge”. 13. After charge, all the automatic process has been done. Please exit.

  • Page 25: Maintenance

    6. Maintenance 6.1 Empty the internal tank When the internal tank is full, please discharge the gas. Steps as below: 1. Select “Maintenance” 2. Choose the menu, press to continue. 3. Connect an external tank and press...
  • Page 26 4. Set the amount you want to discharge, and then go ahead 5. Discharging 6. Discharging has been done. Press...

  • Page 27: Reset Data Of Filter

    6.2 Reset the data of filter drier The lifetime of filter drier is 100KG. When its lifetime running out, the system will ask you to change a new one, when you turn on the machine, it warns and it will refuse to do any recovery or recharging. 1.
  • Page 28 2. ) After replacing, turn on the machine and run to “Reset the data of filter” 1. Maintenance Choose this menu. 3. Make sure the filter has been replaced properly, and then go ahead 4. You will find that the filter life has come back to 100KG..

  • Page 29: Reset Date Of Pump Oil

    6.3 Reset data of vacuum pump oil 1) In the following cases, you need to drain the pump oil and add fresh oil: (a) When the oil level is below the line, you must add some oil. When it is much higher than the line level, please drain some.
  • Page 30 (4) Get a tank ready for the waste pump oil， use spanner to twist the screw under the pump and drain the oil to the tank. (5) After all oil drained, use spanner to fix the screw. (6) Add fresh oil from the top of the pump. (7) Please be careful that the oil should be at this level.
  • Page 31 3) Reset the data of pump oil: 1. Turn on，press to choose, 2. Choose the 4 menu, When you read below information, make sure if you have changed the pump oil, and then press to next When reset pump oil data, the lifetime of the oil will come to be 600 minutes.

  • Page 32: Calibrate The Electronic Scale

    6.4 Calibrate the electronic scale After replacing the storage cylinder, or you find the scale being not accurate after long-time’s using, please calibrate the electronic scale. 1） Take out the storage cylinder: (1) Open the back cover, you will see the cylinder: Storage Cylinder (2) Close the manual valve on the cylinder，please refer to the picture: Charge valve (red)
  • Page 33 (4) Remove the screws under the cylinder, and then take out the cylinder. (5) Choose “Maintenance” （6）Choose “Calibrate the electronic scale” （7）Enter the password (please contact distributor for this code): （8）After input password, press to go ahead.
  • Page 34 （9）Follow below instruction to put 7KG weight onto the scale tray. （9 ) Press to calibrate （10）Calibration done, press to exit. And then fix the cylinder by screws.

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