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RelaDyne LubriMist IVT Installation And Operating Manual

Oil mist generating system
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LubriMist® Model IVT
Oil Mist Generating System
Installation and Operating Manual
(Series 201A)
REVISION 18
OCT 2020
P/N 77740224

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  • Page 1 LubriMist® Model IVT Oil Mist Generating System Installation and Operating Manual (Series 201A) REVISION 18 OCT 2020 P/N 77740224...
  • Page 2 LubriMist® Model IVT Page 2 Oil Mist Generating System of 256 Installation and Operating Manual NOTES: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________...

  • Page 3: Table Of Contents

    LubriMist® Model IVT Page 3 Oil Mist Generating System of 256 Installation and Operating Manual TABLE OF CONTENTS INTRODUCTION ..........................8 Manufacturer Contact Information ....................9 Explanation Of Graphic Symbols In The Documentation ............10 UNIT IDENTIFICATION AND LABELING ..................13 LubriMist®...
  • Page 4 LubriMist® Model IVT Page 4 Oil Mist Generating System of 256 Installation and Operating Manual Commissioning Optional Equipment ..................72 Oil Reclamation Unit ........................ 72 Cabinet Cooling ........................75 Air Purge ..........................78 Air Pre-heater ........................... 79 Cabinet Heating System ......................79 Auto Bulk Oil Fill ........................
  • Page 5 LubriMist® Model IVT Page 5 Oil Mist Generating System of 256 Installation and Operating Manual AUXILIARY OIL MIST GENERATOR..................138 General Description and Use: ....................139 Auxiliary Oil Mist Generator Start-Up ..................140 Operation ..........................142 Air / Oil Heater Operation And Temperature Adjustment............143 Controller Operation.......................
  • Page 6 LubriMist® Model IVT Page 6 Oil Mist Generating System of 256 Installation and Operating Manual IVT Auxiliary Oil Mist Generator .................... 207 IVT Cabinet Rear ........................208 ATEX Cabinet Cooling Option ....................209 ATEX Cold Weather Option ....................210 Tag Details ..........................211 77500601 Warning Label ....................
  • Page 7 LubriMist® Model IVT Page 7 Oil Mist Generating System of 256 Installation and Operating Manual Warm Ambient Option – Cabinet Cooling – NEC Construction ..........252 Warm Ambient Option – Cabinet Cooling – ATEX Construction ........... 253 Optional Demisting Unit ......................254 Optional Auto Bulk Oil Fill ......................

  • Page 8: Introduction

    LubriMist® Model IVT Page 8 Oil Mist Generating System of 256 Installation and Operating Manual INTRODUCTION...

  • Page 9: Manufacturer Contact Information

    LubriMist® Model IVT Page 9 Oil Mist Generating System of 256 Installation and Operating Manual Manufacturer Contact Information A LubriMist® Oil Mist System is a centralized lubrication system that generates, conveys, and automatically delivers lubricant to bearings, gearboxes, chains, and sliding surfaces in various industrial machinery and equipment.

  • Page 10: Explanation Of Graphic Symbols In The Documentation

    LubriMist® Model IVT Page 10 Oil Mist Generating System of 256 Installation and Operating Manual Explanation Of Graphic Symbols In The Documentation The following graphic symbols are used in this publication to communicate specific detailed information necessary for the safe operation of this product. These graphic symbols are used to create “Safety Alerts”...
  • Page 11 LubriMist® Model IVT Page 11 Oil Mist Generating System of 256 Installation and Operating Manual SYMBOL SYMBOL DESCRIPTION AND USE This symbol is used to warn against “CRUSHING”. The equipment should never be tipped or stood on edge. This symbol can be used in conjunction with a “SAFETY ALERT”...
  • Page 12 LubriMist® Model IVT Page 12 Oil Mist Generating System of 256 Installation and Operating Manual SYMBOL SYMBOL DESCRIPTION AND USE This symbol is used to advise the materials must be disposed of in accordance to environmental laws ordinances and directives. Disposal methods which have “ADVERSE ENVIRONMENTAL IMPACT”...

  • Page 13: Unit Identification And Labeling

    LubriMist® Model IVT Page 13 Oil Mist Generating System of 256 Installation and Operating Manual UNIT IDENTIFICATION AND LABELING...

  • Page 14: Lubrimist® Model Ivt Model Code Designations

    LubriMist® Model IVT Page 14 Oil Mist Generating System of 256 Installation and Operating Manual LubriMist® Model IVT Model Code Designations • Electrical Standard: The LubriMist® Model IVT Oil Mist Generator is available in models designed to comply with either North American or European electrical standards. The first entry of the IVT model code designates the electrical standard used.

  • Page 15: Model Code Designation Key

    LubriMist® Model IVT Page 15 Oil Mist Generating System of 256 Installation and Operating Manual Model Code Designation Key LubriMist® Model IVT Oil Mist Generator Option Description Option Code Description Electrical Standard ATEX II 3G Ex ic nA nC db eb mb IIC T4 Gc IECEx Ex ic nA nC db eb mb IIC T4 Gc NEC CLASS 1 DIV 2 GROUP B/C/D T4 (Class I, Zone 2, Group IIB = H2) Inlet Power...

  • Page 16: Tag Detail For Nec Model Ivt

    LubriMist® Model IVT Page 16 Oil Mist Generating System of 256 Installation and Operating Manual Tag Detail for NEC Model IVT LubriMist® IVT Oil Mist Generators manufactured compliant with Underwriters Laboratories UL/CUL Listing to Class I, Division 2, Groups B, C, D temperature code T4 and alternately, Class I, Zone 2, Group IIB + H2, T4.

  • Page 17: Nec Certificate Of Conformance

    LubriMist® Model IVT Page 17 Oil Mist Generating System of 256 Installation and Operating Manual κ NOTE: Ratings do not include electric motor drivers for “Oil Mist Reclamation” option. NEC Certificate Of Conformance NEC Construction The Manufacturer: Manufacturer 5615 W Fuqua St. B-201 Houston, Texas 77085 Hereby declares that The product:...

  • Page 18: Tag Detail For Atex Model Ivt

    LubriMist® Model IVT Page 18 Oil Mist Generating System of 256 Installation and Operating Manual Tag Detail for ATEX Model IVT LubriMist® IVT Oil Mist Generators manufactured compliant with the ATEX Directive Data Ref. Description Example Model Code Per Cust. P.O. & CFH-RS Job Order See ”...

  • Page 19: Eu Certificate Of Conformity

    LubriMist® Model IVT Page 19 Oil Mist Generating System of 256 Installation and Operating Manual EU Certificate of Conformity LubriMist Model IVT The Manufacturer: Manufacturer 5615 W Fuqua St. B-201 Houston, Texas 77085 Hereby declares that The product: LubriMist® Oil Mist Generator. Model IVT-C followed by an A, S, M or B, followed by an E or S, followed by X, C, or D, followed by X, P, H;...

  • Page 20: Operating Conditions - Atex Constructions

    LubriMist® Model IVT Page 20 Oil Mist Generating System of 256 Installation and Operating Manual Operating Conditions – ATEX Constructions • Indoor/outdoor Use • Ambient temperature range -20°C to +40°C (-4°F to +104°F) Standard Construction Minimum allowable ambient with Cold Ambient Option (air pre-heater with cabinet heater) to -40°C Maximum allowable ambient with Warm Ambient Option (cabinet cooling - ATEX) to +45°C...

  • Page 21: Product Description

    LubriMist® Model IVT Page 21 Oil Mist Generating System of 256 Installation and Operating Manual PRODUCT DESCRIPTION...
  • Page 22 LubriMist® Model IVT Page 22 Oil Mist Generating System of 256 Installation and Operating Manual...

  • Page 23: Operator Panel

    LubriMist® Model IVT Page 23 Oil Mist Generating System of 256 Installation and Operating Manual Introduction The LubriMist® Model IVT is a self-contained oil mist generation package, designed to provide reliable uninterrupted service. This section of the manual is designed to familiarize the user with the machine and its various components and features.

  • Page 24: Inlet Air Supply

    LubriMist® Model IVT Page 24 Oil Mist Generating System of 256 Installation and Operating Manual The IVT Oil Mist Generator provides controlled equipment operator interface via an operator control panel located at the front enclosure door. The operator accessible features are: 1.

  • Page 25: Inlet Air Supply

    LubriMist® Model IVT Page 25 Oil Mist Generating System of 256 Installation and Operating Manual Inlet Air Supply The inlet air supply enters from the rear of the IVT Oil Mist Generator (IVT). Air is filtered through an inline filter (1) and enters a distribution manifold (2). The distribution manifold serves to distribute the air to three separate ball valves (3).

  • Page 26: Mist Outlet Valve Assembly

    LubriMist® Model IVT Page 26 Oil Mist Generating System of 256 Installation and Operating Manual Mist Outlet Valve Assembly The oil mist-generating head uses compressed air to produce a small droplet of oil (1-3 micron). The oil droplets are suspended in the air and are discharged into a distribution-piping network. The piping system then supplies the oil mist to user machinery for bearing lubrication.

  • Page 27: Air Heater Control And Cutout Sensors

    LubriMist® Model IVT Page 27 Oil Mist Generating System of 256 Installation and Operating Manual Air Heater Control and Cutout Sensors The heater manifold extends into the oil reservoir to a point below the oil level. As oil is drawn into the mist generator head, the oil passes through a drilled port in the heater manifold.

  • Page 28: Oil Supply Transfer Pump And Control

    LubriMist® Model IVT Page 28 Oil Mist Generating System of 256 Installation and Operating Manual Oil Supply Transfer Pump and Control The IVT Oil Mist Generator has a maximum bulk oil reserve capacity of approximately 75 gallons (US) / 284 liters. A pneumatically operated pump transfers the oil from the bulk compartment to the main or auxiliary mist generator reservoir as need.

  • Page 29: Main Oil Mist Generator Controller

    LubriMist® Model IVT Page 29 Oil Mist Generating System of 256 Installation and Operating Manual Main Oil Mist Generator Controller The IVT Oil Mist Generator includes instrumentation to monitor its operation. The operation of the main oil mist generator and the auxiliary oil mist generator are independent, and are energized through separate disconnect switches.

  • Page 30: Inlet Supply Air Pressure Transducer

    LubriMist® Model IVT Page 30 Oil Mist Generating System of 256 Installation and Operating Manual Inlet Supply Air Pressure Transducer The incoming air supply is monitored using a two-wire 4-20 mA output pressure transducer. It is mounted on the air distribution manifold in the inlet air supply. It is connected to the IVT controller with an integral flex cord.

  • Page 31: Regulated Air Pressure Transducer

    LubriMist® Model IVT Page 31 Oil Mist Generating System of 256 Installation and Operating Manual Regulated Air Pressure Transducer The incoming air supply to the mist generator is controlled using a manually operated air pressure regulator. The air pressure regulator adjusts and controls the airflow through the mist head by controlling the inlet air pressure.

  • Page 32: Bulk Oil Reservoir Level Transmitter

    LubriMist® Model IVT Page 32 Oil Mist Generating System of 256 Installation and Operating Manual Bulk Oil Reservoir Level Transmitter The oil level in the bulk supply reservoir is gauged using a level transmitter. The transmitter consists of a 316SS float that travels the length of the sensor tube. The sensor tube houses a circuit string of resistors and magnetically operated reed switches.

  • Page 33: Mist Density Sensor

    LubriMist® Model IVT Page 33 Oil Mist Generating System of 256 Installation and Operating Manual Mist Density Sensor The LubriMist® monitor is a proprietary sensor manufactured by manufacturer. The mist monitor is a solid state device that detects fluctuations in oil mist density. The LubriMist® oil mist monitors user selectable sensitivity adjustment provides continuous on-line monitoring of the oil mist density in the supply header, allowing oil mist users to optimize oil consumption without over or under lubricating machinery.

  • Page 34: Oil Supply Pressure Transducer

    LubriMist® Model IVT Page 34 Oil Mist Generating System of 256 Installation and Operating Manual Oil Supply Pressure Transducer A solid state pressure transducer is used to monitor the operation of the oil transfer pump when the automatic oil fill feature is energized (see Oil Supply). When the level switch in the main oil mist generator reservoir initiates the fill cycle, the pressure transducer confirms that pump operation has started.

  • Page 35: Auxiliary Oil Mist Generator

    LubriMist® Model IVT Page 35 Oil Mist Generating System of 256 Installation and Operating Manual Auxiliary Oil Mist Generator The IVT includes an auxiliary or spare oil mist generator. The auxiliary unit is provided for use when maintenance or repair operations are being performed on the main oil mist generator. A power switch is located in the operator panel for removing electrical power to the auxiliary unit when it is not in service.

  • Page 36: Optional Equipment

    LubriMist® Model IVT Page 36 Oil Mist Generating System of 256 Installation and Operating Manual Optional Equipment The LubriMist® Model IVT Oil Mist Generator can be equipped with several optional features. Check the Model Code designation on the equipment tag to determine if any option has been included with your unit.

  • Page 37: Oil Mist Reclamation

    LubriMist® Model IVT Page 37 Oil Mist Generating System of 256 Installation and Operating Manual Oil Mist Reclamation The Oil Mist Reclamation option is used when LubriMist Closed Loop Oil Mist systems are being installed. LubriMist Closed Loop Oil Mist Systems uses the same principles to apply oil mist for machinery lubrication as non-closed loop oil mist systems.

  • Page 38: Warm Ambient Option (Cabinet Cooling) For Nec Constructions

    LubriMist® Model IVT Page 38 Oil Mist Generating System of 256 Installation and Operating Manual Warm Ambient Option (Cabinet cooling) for NEC constructions The Warm Ambient Option (Cabinet cooling) option for the NEC constructed IVT Oil Mist Generator is recommended when it is installed in geographical locations where the maximum ambient temperature exceeds 115°F (46°C).

  • Page 39: Warm Ambient Option (Cabinet Cooling) For Atex Constructions

    LubriMist® Model IVT Page 39 Oil Mist Generating System of 256 Installation and Operating Manual Warm Ambient Option (Cabinet cooling) for ATEX constructions The Warm Ambient Option (Cabinet cooling) option for the ATEX constructed IVT Oil Mist Generator is REQUIRED when it is installed in geographical locations where the maximum ambient temperature exceeds 40°C (104°F).

  • Page 40: Air Purge

    LubriMist® Model IVT Page 40 Oil Mist Generating System of 256 Installation and Operating Manual Air Purge The IVT Oil Mist Generator Controller Air Purge Option is designed to provide an inert gas purge for the purpose of providing protection to the IVT controller electronic components. This system intended for use in equipment located in areas that are subject to highly corrosive or humid operating conditions.

  • Page 41: Cold Ambient Option (Air Preheating And Cabinet Heating) For Nec Constructions

    LubriMist® Model IVT Page 41 Oil Mist Generating System of 256 Installation and Operating Manual Cold Ambient Option (Air Preheating and Cabinet Heating) for NEC constructions The Cold Ambient Option (Air Preheating) option for NEC constructions is recommended when the IVT Oil Mist Generator is installed in geographical locations where the minimum ambient temperature falls below 15°F / -10°C.
  • Page 42 LubriMist® Model IVT Page 42 Oil Mist Generating System of 256 Installation and Operating Manual The IVT Cabinet Heating system (NEC) is designed to insure that during cold ambient conditions, the internal cabinet temperature is maintained above -20°C (-4°F). This option is recommended where the ambient temperature drops below -20°C (-4°F).

  • Page 43: Cold Ambient Option (Air Preheating And Cabinet Heating) For Atex Constructions

    LubriMist® Model IVT Page 43 Oil Mist Generating System of 256 Installation and Operating Manual Cold Ambient Option (Air Preheating and Cabinet Heating) for ATEX constructions The Cold Ambient Option (Air Preheating and Cabinet Heating) option for ATEX constructions is recommended when the IVT Oil Mist Generator is installed in geographical locations where the minimum ambient temperature falls below -10°C (15°F).
  • Page 44 LubriMist® Model IVT Page 44 Oil Mist Generating System of 256 Installation and Operating Manual Cold Ambient Option (Air Preheating) - ATEX constructions...
  • Page 45 LubriMist® Model IVT Page 45 Oil Mist Generating System of 256 Installation and Operating Manual The IVT Cabinet Heating system (ATEX) is designed to insure that during cold ambient conditions, the internal cabinet temperature is maintained above -20°C (-4°F). This option is REQUIRED where the ambient temperature drops below -20°C (-4°F) to maintain the ATEX certification.

  • Page 46: Auto Bulk Oil Fill

    LubriMist® Model IVT Page 46 Oil Mist Generating System of 256 Installation and Operating Manual Auto Bulk Oil Fill The Auto Bulk Oil Fill option is used for IVT oil mist consoles that will be connected to a pressurized bulk oil supply system. The IVT Auto Bulk Oil Fill system is designed to maintain a specified oil level within the IVT bulk oil reservoir.

  • Page 47: Installation

    LubriMist® Model IVT Page 47 Oil Mist Generating System of 256 Installation and Operating Manual INSTALLATION WARNING If the equipment is not used in the manner described in this manual the protection provided by the equipment may be impaired WARNING THIS INSTRUMENT MUST BE EARTHED WARNING All ATEX approved constructions must be...

  • Page 48: Location / Mounting

    LubriMist® Model IVT Page 48 Oil Mist Generating System of 256 Installation and Operating Manual Location / Mounting Choose a central convenient location, allowing enough room to connect air and electrical services at the rear of the IVT console enclosure. Ensure that unrestricted operator access is maintained at the front of the unit when the cabinet door is open for system operation and ease of access to the disconnect switch located in the front operating compartment.

  • Page 49: Mist Distribution System Connection

    LubriMist® Model IVT Page 49 Oil Mist Generating System of 256 Installation and Operating Manual The IVT console is constructed with an integral skid base. The base is fashioned with slots for lifting and handling the IVT using a fork truck. Do not tip or stand equipment on edge WARNING Use a fork truck or similar suitable transport...
  • Page 50 LubriMist® Model IVT Page 50 Oil Mist Generating System of 256 Installation and Operating Manual WARNING INLET AIR SUPPLY MUST BE EQUIPPED WITH A SAFETY RELIEF VALVE FOR OVER PRESSURE PROTECTION Installation of an air supply block valve in the supply piping is recommended. The valve should be located just prior to connecting to the IVT air supply connection and be accessible from grade.

  • Page 51: Electrical Power Connection

    LubriMist® Model IVT Page 51 Oil Mist Generating System of 256 Installation and Operating Manual Electrical Power Connection There are no ventilation requirements as long as the unit meets the operating conditions. Service power to the main and auxiliary oil mist generators originate at a terminal strip located in a terminal enclosure located at the rear of the IVT console cabinet.
  • Page 52 LubriMist® Model IVT Page 52 Oil Mist Generating System of 256 Installation and Operating Manual The power circuit requirements for NEC and ATEX constructed LubriMist® IVT consoles are indicated in the table below. The table shows amperage rating either with or without the Cold Ambient Options.

  • Page 53: Power Connections For Nec Cabinet Heater Option

    LubriMist® Model IVT Page 53 Oil Mist Generating System of 256 Installation and Operating Manual Power Connections for NEC Cabinet Heater Option Cabinet heaters installed in IVT oil mist generators buit to the NEC electrical option must be connected to a separate power source. Connections are made at the powere switch located on the rear of the IVT cabinet.

  • Page 54: Grounding

    LubriMist® Model IVT Page 54 Oil Mist Generating System of 256 Installation and Operating Manual Grounding The LubriMist Model IVT must be grounded to ensure safe operation. Circuit ground connections are locted in supply power terminal enclosure. See diagrams below for NEC and ATEX circuit ground connection location.

  • Page 55: Remote Communication And Alarm Connections

    LubriMist® Model IVT Page 55 Oil Mist Generating System of 256 Installation and Operating Manual Remote Communication And Alarm Connections The LubriMist® Model IVT is equipped to provide remote monitoring by either of two methods. 1. A basic ON-OFF closure from the dry FORM-C contact can be connected to a user sourced alarm.

  • Page 56: Remote Alarm Contacts

    LubriMist® Model IVT Page 56 Oil Mist Generating System of 256 Installation and Operating Manual Remote Alarm Contacts A dry FORM C contact is available to operate remote annunciation to indicate a unit fault or loss of power. The relay contact is part of the same hermetically sealed relay that operates the red and green unit status lights.
  • Page 57 LubriMist® Model IVT Page 57 Oil Mist Generating System of 256 Installation and Operating Manual Terminal connections for the remote alarm contacts in the ATEX version of the Model IVT Oil Mist Generator are located in a terminal enclosure located at the back of the IVT console cabinet. A.

  • Page 58: Remote Communication Serial Port

    LubriMist® Model IVT Page 58 Oil Mist Generating System of 256 Installation and Operating Manual Remote Communication Serial Port The IVT Oil Mist Generator is equipped with a serial data communication port (RS-422/485) that can be connected to a user furnished serial communication device. The data communication port will accommodate either a 2 wire RS-485 or 4 wire RS-422 configuration.
  • Page 59 LubriMist® Model IVT Page 59 Oil Mist Generating System of 256 Installation and Operating Manual Terminal connections for the remote alarm contacts in the ATEX version of the Model IVT Oil Mist Generator are located in a terminal enclosure located on the back of the IVT console cabinet. 1.

  • Page 60: Oil Reclamation Unit

    LubriMist® Model IVT Page 60 Oil Mist Generating System of 256 Installation and Operating Manual Oil Reclamation Unit If the LubriMist system being installed utilizes the patented LubriMist Closed Loop technologies, the optional IVT Oil Reclamation unit will be included as part of the purchased package.
  • Page 61 LubriMist® Model IVT Page 61 Oil Mist Generating System of 256 Installation and Operating Manual Installation instructions for Oil Reclamation units in NEC and ATEX Model IVT Oil Mist Generators For NEC Constructions 1) Ensure that the return mist header is properly installed and connected to the return mist connection.
  • Page 62 LubriMist® Model IVT Page 62 Oil Mist Generating System of 256 Installation and Operating Manual For ATEX Constructions 1) Ensure that the return mist header is properly installed and connected to the return mist connection. The return oil mist connection is a 2-1/2 inch 150# RF ANSI flange. The mating flange, gasket and bolting are mounted to the return mist connection and shipped with the unit.
  • Page 63 LubriMist® Model IVT Page 63 Oil Mist Generating System of 256 Installation and Operating Manual...

  • Page 64: Commissioning

    LubriMist® Model IVT Page 64 Oil Mist Generating System of 256 Installation and Operating Manual COMMISSIONING NOTICE: For IVT Oil Mist Generators equipped with either the Warm Ambient Option (Cabinet cooling) or Cold Ambient Option (Air Preheating and Cabinet Heating), refer to the respective start-up instructions prior to start- up.

  • Page 65: Bulk Oil Supply

    LubriMist® Model IVT Page 65 Oil Mist Generating System of 256 Installation and Operating Manual Bulk Oil Supply The LubriMist® IVT Oil Mist Generator has an integral 75-gallon oil supply reservoir. Prior to commissioning the system, the bulk oil reservoir must be charged with a fresh clean supply of oil. Oil may be pumped directly from drums or other bulk supply source through a supply hose.
  • Page 66 Bulk Oil Supply Reservoir Level Gauge LubriMist® Model IVT Page 66 Oil Mist Generating System of 256 Installation and Operating Manual 2) Prime the oil transfer pump. The oil transfer pump is pneumatically operated and must be primed with oil. Before priming the pump check the spin on oil filter to ensure that it is tight. a) To prime the oil transfer pump, open the air supply valve (center) by turning the handle to the full clock-wise position.

  • Page 67: Starting The Model Ivt Oil Mist Generator

    LubriMist® Model IVT Page 67 Oil Mist Generating System of 256 Installation and Operating Manual Starting The Model IVT Oil Mist Generator NOTICE: For ATEX construction IVT Oil Mist Generators equipped with either the Warm Ambient Option (Cabinet cooling) or Cold Ambient Option (Air Preheating and Cabinet Heating), refer to the respective start-up instructions prior to start-up.
  • Page 68 LubriMist® Model IVT Page 68 Oil Mist Generating System of 256 Installation and Operating Manual The LubriMist® Model IVT oil mist generator is equipped with electrical devices that interrupt the electrical power to either the main oil mist generator or the auxiliary oil mist generator. This commissioning procedure is to start the main oil mist generator.
  • Page 69 LubriMist® Model IVT Page 69 Oil Mist Generating System of 256 Installation and Operating Manual As the regulated air pressure increases and exceeds its low alarm set point the regulated air pressure alarm will clear and the air / oil heater energizes. The air temperature will increase to the normal heater control setting.

  • Page 70: Mist Density Sensor

    LubriMist® Model IVT Page 70 Oil Mist Generating System of 256 Installation and Operating Manual Mist Density Sensor Operation It is important to recognize that although any given output reading may correspond to a quantitative oil/air ratio, the oil mist sensor does not make a quantitative mass measurement of the amount of oil in the mist.
  • Page 71 LubriMist® Model IVT Page 71 Oil Mist Generating System of 256 Installation and Operating Manual #1 Low Mist Sensitivity Range #2 Mid Mist Sensitivity Range #3 High Mist Sensitivity Range #4 Power To LED Array OFF Position ON Position...

  • Page 72: Commissioning Optional Equipment

    LubriMist® Model IVT Page 72 Oil Mist Generating System of 256 Installation and Operating Manual Commissioning Optional Equipment If your LubriMist® Model IVT Oil Mist Generator is equipped with any of the options outlined below, follow these instructions to commission each option. Oil Reclamation Unit The IVT Oil Reclamation unit uses the compressed instrument air supply connected to the IVT Oil Mist Generator to operate the integral oil transfer pump.
  • Page 73 LubriMist® Model IVT Page 73 Oil Mist Generating System of 256 Installation and Operating Manual Open Air Supply Valve To Oil Reclamation Unit Start Electric Motor Drive Install Customers Pressure Gauge Use Pressure Regulator To Adjust Air Supply Pressure To The Transfer Pump Air Pressure Gauge Monitors Pressure To Transfer Pump...
  • Page 74 LubriMist® Model IVT Page 74 Oil Mist Generating System of 256 Installation and Operating Manual To commission the Oil Reclamation unit A. Insure that the IVT Oil Mist Generator has been commissioned and operating so that the air supply block valve to the IVT is in the full open position. B.

  • Page 75: Cabinet Cooling

    LubriMist® Model IVT Page 75 Oil Mist Generating System of 256 Installation and Operating Manual Cabinet Cooling For NEC Constructions The IVT Oil Mist Generator cabinet cooling system uses the compressed instrument air supply connected to the IVT Oil Mist Generator to operate. To commission the cabinet cooling system: A.
  • Page 76 LubriMist® Model IVT Page 76 Oil Mist Generating System of 256 Installation and Operating Manual For ATEX Constructions The IVT Oil Mist Generator cabinet cooling system uses the compressed instrument air supply connected to the IVT Oil Mist Generator to operate. The ATEX construction is designed to meet specific operating ambient requirements.
  • Page 77 LubriMist® Model IVT Page 77 Oil Mist Generating System of 256 Installation and Operating Manual Open Air Supply Block Valve Check Pressure Turn the Electrical Power Switch to the ON position Check Temperature...

  • Page 78: Air Purge

    LubriMist® Model IVT Page 78 Oil Mist Generating System of 256 Installation and Operating Manual Air Purge The IVT Oil Mist Generator Controller Air Purge Assembly uses the compressed instrument air supply connected to the IVT Oil Mist Generator to operate. To commission the cabinet cooling system: Insure that the IVT Oil Mist Generator has been commissioned and operating so that the air supply block valve to the IVT is in the full open position.

  • Page 79: Air Pre-Heater

    LubriMist® Model IVT Page 79 Oil Mist Generating System of 256 Installation and Operating Manual Air Pre-heater When installed, the Air Preheating option is an integral part of the Model IVT Oil Mist Generator and it is automatically controlled by the IVT solid-state control system. No additional user actions are required to start or commission the Air Pre-heater.

  • Page 80: Auto Bulk Oil Fill

    LubriMist® Model IVT Page 80 Oil Mist Generating System of 256 Installation and Operating Manual Auto Bulk Oil Fill The IVT Oil Mist Generator Auto Bulk Oil Fill system uses supply oil from a centralized bulk oil supply system connected to the IVT Oil Mist Generator to operate. To commission the Auto Bulk Oil Fill system: Connect the Bulk Oil Supply at the block valve located at the rear of the IVT cabinet.

  • Page 81: Operating Guide

    LubriMist® Model IVT Page 81 Oil Mist Generating System of 256 Installation and Operating Manual OPERATING GUIDE...

  • Page 82: Operating The Control Panel

    LubriMist® Model IVT Page 82 Oil Mist Generating System of 256 Installation and Operating Manual Operating The Control Panel General Control Operation The IVT oil mist unit is controlled by a programmable solid-state controller. When power is supplied it first performs a self-diagnosis to ensure that the Operator Interface Keypad and Main Circuit Board are functioning properly.
  • Page 83 LubriMist® Model IVT Page 83 Oil Mist Generating System of 256 Installation and Operating Manual • REG AIR PRES – When depressed this key displays the air supply pressure ( PSI or BAR ) being supplied to the main oil mist generator. •...

  • Page 84: Setting The Current Date

    LubriMist® Model IVT Page 84 Oil Mist Generating System of 256 Installation and Operating Manual Setting The Current Date The IVT solid-state controller has a 24-hour timer and year 2000 compatible date features. The current date format is displayed as DAY - DATE – MONTH – YEAR. The date may be adjusted while unit is in operation.

  • Page 85: Setting The Current Time

    LubriMist® Model IVT Page 85 Oil Mist Generating System of 256 Installation and Operating Manual Setting The Current Time The IVT solid-state controller has a 24-hour timer and date features. The time is given in 24-hour time format. The time may be adjusted while unit is in operation. The following are instructions for changing time settings.

  • Page 86: Reading Unit Operating Conditions

    LubriMist® Model IVT Page 86 Oil Mist Generating System of 256 Installation and Operating Manual Reading Unit Operating Conditions Once the LubriMist® Model IVT has been properly installed and commissioned, current operating conditions of each operating variable can be prompted. Simply by pressing any system function key the operating variable and its current value will be displayed 2.

  • Page 87: Reading Alarm And Control Set Points

    LubriMist® Model IVT Page 87 Oil Mist Generating System of 256 Installation and Operating Manual Reading Alarm And Control Set Points In addition to being able to read existing operating conditions, the factory set alarm and control set points can also be prompted and displayed. The operating variables that are monitored have preset alarm set points for high and low limits.

  • Page 88: Programming User Established Alarm And Control Set Points

    LubriMist® Model IVT Page 88 Oil Mist Generating System of 256 Installation and Operating Manual Programming User Established Alarm And Control Set Points The LubriMist® Model IVT Oil Mist Generator is shipped with standard preset values for each of the monitored variables. However user established control and alarm set points can be established to meet particular operating needs.
  • Page 89 LubriMist® Model IVT Page 89 Oil Mist Generating System of 256 Installation and Operating Manual NOTICE: All alarms, heaters and solenoids are fully operational while the controller is in "Program Mode". New values are not recognized until the new value is entered into memory by selecting the “ENTER”...
  • Page 90 LubriMist® Model IVT Page 90 Oil Mist Generating System of 256 Installation and Operating Manual START PROGRAM IN PROGRAM IN PRESS NORMAL RUN NORMAL RUN [ENTER] MODE MODE PRESS [INC] & PRESS [INC] & PRESS [DEC] KEY TO [DEC] KEY TO [SET] ACHIEVE SET ACHIEVE SET...
  • Page 91 LubriMist® Model IVT Page 91 Oil Mist Generating System of 256 Installation and Operating Manual START PROGRAM IN NORMAL RUN MODE PRESS [INC] & PRESS [DEC] KEY TO [SET] ACHIEVE SET POINT PRESS PRESS [AMBIENT / AIR SET POINT [ENTER] PREHTR] CORRECT? PREHEATER...
  • Page 92 LubriMist® Model IVT Page 92 Oil Mist Generating System of 256 Installation and Operating Manual For setting alarm set points for the following operating <FUNCTIONS>: 1. Oil Temp = Bulk Reservoir Oil Temperature START 2. Oil Level = Bulk Reservoir Oil Level 3.

  • Page 93: Special Key Pad Sequence Routines

    LubriMist® Model IVT Page 93 Oil Mist Generating System of 256 Installation and Operating Manual Special Key Pad Sequence Routines The following key sequences can be used to retrieve the information as shown in the table. KEY SEQUENCE DATA / INFORMATION DISPLAYED CLEAR Clears screen if there is no fault signal and continues with run-time screens.

  • Page 94: Modbus Diagnostic Sub-Function Data

    LubriMist® Model IVT Page 94 Oil Mist Generating System of 256 Installation and Operating Manual MODBUS Diagnostic Sub-function Data Specific MODBUS subfunction data can be viewed from the IVT display by pressing the [SET] [SET] [INC] key sequence. The following screens are viewable in the order as listed. Each screen is visible for approximately three seconds and automatically scrolls to the next.

  • Page 95: Setting Display Contrast

    LubriMist® Model IVT Page 95 Oil Mist Generating System of 256 Installation and Operating Manual Setting Display Contrast The display contrast can be adjusted to suit. To adjust the display contrast press the key sequence [SET] [] while the IVT is operating in the normal Run-Time mode. The screen below will be displayed.

  • Page 96: Communication And Option Feature Set-Up

    LubriMist® Model IVT Page 96 Oil Mist Generating System of 256 Installation and Operating Manual Communication And Option Feature Set-Up In this section, information regarding a number of operating parameters is selected for system operation. The information concerns; 1. Modbus operation (if used). Steps 1a through 1f. 2.
  • Page 97 LubriMist® Model IVT Page 97 Oil Mist Generating System of 256 Installation and Operating Manual If it is not as desired, use the INC and DEC keys to toggle the mode between RTU and ASCII. RTU is the default and recommended setting for most applications.
  • Page 98 LubriMist® Model IVT Page 98 Oil Mist Generating System of 256 Installation and Operating Manual TE-2 Type AIR TEMP_ T/C 2c) Press [ENTER] The High Air Temperature T/C is displayed. (Air/Oil Heater high temperature cut-out). The default setting is K. TE-3 Type HIGH AIR TEMP T/C...
  • Page 99 LubriMist® Model IVT Page 99 Oil Mist Generating System of 256 Installation and Operating Manual 4a) Press [ENTER] The units of measure can be set to either Imperial (US) or Metric. Use the INC and DEC keys to toggle between US and Metric units of measure.

  • Page 100: Local Alarms, Indicators And Readout

    LubriMist® Model IVT Page 100 Oil Mist Generating System of 256 Installation and Operating Manual 8) Press [ENTER] Communication and option feature set-up is complete. LOCAL ALARMS, INDICATORS AND READOUT...
  • Page 101 LubriMist® Model IVT Page 101 Oil Mist Generating System of 256 Installation and Operating Manual LOCAL ALARMS, INDICATORS AND READOUT The LubriMist® Model IVT is equipped with sensors, which monitor different operating functions for the Main Oil Mist Generator. The operating status of each of these operating functions is enunciated in several different ways.

  • Page 102: Led Panel Indicator Lights

    LubriMist® Model IVT Page 102 Oil Mist Generating System of 256 Installation and Operating Manual LED Panel Indicator Lights Red and green enunciator lights are provided to indicate the operational status of all operating variables. When the green LED is illuminated normal operation is indicated. The red LED indicates a fault or system failure.

  • Page 103: Event Log

    LubriMist® Model IVT Page 103 Oil Mist Generating System of 256 Installation and Operating Manual Event Log The IVT controller compiles a listing of occurring events and logs them chronologically in an event log. The log maintains in memory up to sixty-three events, adding the most recent and dropping the most aged event once 63 events have been recorded.
  • Page 104 LubriMist® Model IVT Page 104 Oil Mist Generating System of 256 Installation and Operating Manual <Event #> <Time > <Day> <Date> Press [ENTER] again Conditions for select system variables are also recorded as each event is recorded. By once again pressing the ENTER key the screen displays select system operating values valid at the time the queried event occurred.

  • Page 105: Logged Alarm And Fault Messages

    LubriMist® Model IVT Page 105 Oil Mist Generating System of 256 Installation and Operating Manual Logged Alarm and Fault Messages. The following table lists the alarm and fault messages that are logged into the Event Log. Fault screens have a higher priority than the run-time screen sequence. Alarms and faults are chronologically displayed.

  • Page 106: Logged Event Messages

    LubriMist® Model IVT Page 106 Oil Mist Generating System of 256 Installation and Operating Manual 1) Misting tank took more than 5 minutes to auto-fill from bulk reservoir. Logged Event Messages. The following table lists the event messages (non-fault) that are logged into the Event Log. All screens last for 5 seconds once an event occurs, and Run-Time screen is then restored.

  • Page 107: Remote Communication And Alarm

    LubriMist® Model IVT Page 107 Oil Mist Generating System of 256 Installation and Operating Manual REMOTE COMMUNICATION AND ALARM...

  • Page 108: Remote Alarm Contact

    LubriMist® Model IVT Page 108 Oil Mist Generating System of 256 Installation and Operating Manual REMOTE COMMUNICATION AND ALARM The LubriMist® Model IVT is equipped with an alarm contact and a RS-422/485 data communication terminal. Both can be connected a user provided unit status enunciator located at a remote location.

  • Page 109: Serial Data Port - Rs-422/485

    LubriMist® Model IVT Page 109 Oil Mist Generating System of 256 Installation and Operating Manual Serial Data Port – RS-422/485 The IVT Oil Mist Generator is equipped with a serial data port (RS-422/485). See Remote Communication And Alarm Connections in the INSTALLATION section of this manual for terminal location and connection information.

  • Page 110: Connecting To A Personal Computer (Pc)

    LubriMist® Model IVT Page 110 Oil Mist Generating System of 256 Installation and Operating Manual T X + R X + T X - R X - COMMUNICATON PORT COMMUNICATON PORT DATA COMMAND SERVER MODEL IVT RS-422/485 R X + T X + OIL MIST GENERATOR R X -...
  • Page 111 LubriMist® Model IVT Page 111 Oil Mist Generating System of 256 Installation and Operating Manual may be required to link to the IVT communication port. Where an RS-232  RS-422/485 interface converter is used, it must be installed in a safe (non-hazardous) location. For RS-422/485 terminal locations, see Remote Communication And Alarm Connections in the section titled INSTALLATION of this manual.

  • Page 112: Data And Event Log

    LubriMist® Model IVT Page 112 Oil Mist Generating System of 256 Installation and Operating Manual Data and Event Log Within the operating program of the IVT controller, the microprocessor polls all operating variables at a specified time interval. All input signals are then scaled according to the selected unit of measure and then posted into the Data Log.
  • Page 113 LubriMist® Model IVT Page 113 Oil Mist Generating System of 256 Installation and Operating Manual 2. The program will ask you to the name your new connection. This connection should be descriptive to the area where your IVT is installed. Hyper terminal will also ask you to choose an icon for your connection name.
  • Page 114 LubriMist® Model IVT Page 114 Oil Mist Generating System of 256 Installation and Operating Manual 3. Hyper terminal will now setup the connection. Select the appropriate communication port by selecting from the Connection Using pull down menu. Select Direct to COM1, COM2, or COM3 depending on which communication port you are connected to.
  • Page 115 LubriMist® Model IVT Page 115 Oil Mist Generating System of 256 Installation and Operating Manual 5. Now it will be necessary to edit the properties of this connection. From under the FILE menu, select PROPERTIES, and then select the SETTINGS tab. Click on the ASCII Setup button. Under the ASCII Receiving section deselect the Wrap lines that exceed terminal width box.
  • Page 116 LubriMist® Model IVT Page 116 Oil Mist Generating System of 256 Installation and Operating Manual HyperTerminal is now set up to receive the EVENT LOG and the DATA LOG for the IVT Oil Mist Generator. 7. The next step is to be able to save the data as a text file so that it can be imported into another file format.

  • Page 117: Modbus Communication

    LubriMist® Model IVT Page 117 Oil Mist Generating System of 256 Installation and Operating Manual The captured LOG is now saved in the file named at STEP 6 and can be imported into different program formats for dissemination. Repeat STEPS 6 through 8 to capture separate data files for the EVENT LOG and the DATA LOG.

  • Page 118: Overview

    LubriMist® Model IVT Page 118 Oil Mist Generating System of 256 Installation and Operating Manual MODBUS COMMUNICATION The LubriMist Model IVT is equipped with a Modbus interface and software to allow for sophisticated automatic data exchange with a host computer. The interface implements the standard Modbus protocol originally developed by Gould Modicon and widely used as a control and monitoring of automated equipment.

  • Page 119: Connecting To The Host Computer (Via 4 Wire)

    LubriMist® Model IVT Page 119 Oil Mist Generating System of 256 Installation and Operating Manual Connecting To The Host Computer (via 4 wire) Figure 1 Connecting To The Host Computer (via 2 wire) Figure 2...

  • Page 120: Configuring The Ivt Oil Mist Generator

    LubriMist® Model IVT Page 120 Oil Mist Generating System of 256 Installation and Operating Manual Configuring The IVT Oil Mist Generator A number of settings must be configured into the IVT Oil Mist Generator for Modbus communication to work properly. Most of these settings must also be configured into the software of the host computer, see Configuring The Host Computer.

  • Page 121: Modscan Configuration

    LubriMist® Model IVT Page 121 Oil Mist Generating System of 256 Installation and Operating Manual Modscan Configuration Start Modscan program in the host computer. See Figure 1 Modscan screen figure 1 1. The device ID in the Modscan screen has to be the same as the slave address in the IVT. (a) The device ID’s parameters are (1 to 247).

  • Page 122: Function Codes

    LubriMist® Model IVT Page 122 Oil Mist Generating System of 256 Installation and Operating Manual Connection Detail Screen figure 2 • Hardware Flow Control (leave blank). • Click OK, the Modscan screen will appear and begin polling. • To stop polling click the disconnect button. See figure 3 The Modscan screen can be customized in many different configurations, but for the purpose of this document, only 2 will be covered.
  • Page 123 LubriMist® Model IVT Page 123 Oil Mist Generating System of 256 Installation and Operating Manual To view a particular parameter or a range of parameters select the function code under the (MODBUS Point Type) in the Modscan screen. In the Address (HEX) box select the start address;...

  • Page 124: Breakdown Of Each Function Code And It's Hex Addresses

    LubriMist® Model IVT Page 124 Oil Mist Generating System of 256 Installation and Operating Manual In the black area the host computer is receiving the response from the IVT controller ([01] [01] [01] [02] [d0] [49]). From the message frames and the different function codes that follow. Each set of numbers either sending or receiving has meaning.
  • Page 125 LubriMist® Model IVT Page 125 Oil Mist Generating System of 256 Installation and Operating Manual Bulk Oil Tank Fill Solenoid Message frame being received Coil Status, Function code 01, this data will come from the Digital Outputs of the IVT. ([01] [01] [01] [02] [d0] [49]).
  • Page 126 LubriMist® Model IVT Page 126 Oil Mist Generating System of 256 Installation and Operating Manual Remember: In the Modscan screen Address (hex) 0001 means 00 in the message frame, 0002—01, etc. The second set of numbers [00] [01] are the (length). In Input Status, only one value can be polled at a time, it is recommended to leave the length at 1 when working in Input Status for this format.
  • Page 127 LubriMist® Model IVT Page 127 Oil Mist Generating System of 256 Installation and Operating Manual The status of the address being polled doesn’t necessarily mean it is going to come back in the form of a 1 or 0, on or off. It can also come back in the form of Odd # or Even #, but break down those numbers in binary form and they will be 1 or 0.

  • Page 128: Holding Register

    LubriMist® Model IVT Page 128 Oil Mist Generating System of 256 Installation and Operating Manual Holding Register Function Code 03, Refers to the setpoints of the IVT For a description of the holding registers refer to (Holding Register Addresses) below. Message frame being sent [01] [03] [00] [00] [00] [01] [84] [0a] 1) Device I.D.

  • Page 129: Holding Registers Addresses

    LubriMist® Model IVT Page 129 Oil Mist Generating System of 256 Installation and Operating Manual Holding Registers Addresses; Address (HEX) Message frame Address Description LubriMist Unit Number Air Temp. --- Control SP Air Temp. --- High Alarm SPt Air Temp. --- Low Alarm SPt Air Temp.

  • Page 130: Input Register

    LubriMist® Model IVT Page 130 Oil Mist Generating System of 256 Installation and Operating Manual are (LubriMist Unit Number meaning [07] [cf] in HEX or 1999 in decimal, and Air Temp. Control Setpoint meaning [00] [78] in HEX or 120 in decimal. So if the length were set at 24, then all the values would be received from the IVT controller, in the black field.
  • Page 131 LubriMist® Model IVT Page 131 Oil Mist Generating System of 256 Installation and Operating Manual Function code 04—in Modscan screen the address HEX and the length cannot exceed 14. Or an error will occur in the message frame being received in the form of ([01] [84] [00] [43] [00]), the [84] being the error code.

  • Page 132: Viewing The Ivt's Values In Real Time

    LubriMist® Model IVT Page 132 Oil Mist Generating System of 256 Installation and Operating Manual Viewing the IVT’s values in real time. To view the IVT’s values in real time from the message frame in the Modscan screen, click the Show Data button and then the Integer button in the Modscan screen.

  • Page 133: General Information

    LubriMist® Model IVT Page 133 Oil Mist Generating System of 256 Installation and Operating Manual Figure 7 Remember; the Hex Addresses can only be read in a string (Beginning, Middle or End). Warning; As in section (1), when placing values in the Address (HEX) and Length boxes in the Modscan screen, the values cannot exceed their specified limits for each function code.
  • Page 134 LubriMist® Model IVT Page 134 Oil Mist Generating System of 256 Installation and Operating Manual = Least significant bit (LSB) of 15-bit integer value = Most significant bit (MSB) of 15-bit integer value S = Sign bit These values are transmitted as “twos-complement” integer numbers. This is a standard method used in computers to represent signed integers.

  • Page 135: Bulk Oil Supply Reservoir

    LubriMist® Model IVT Page 135 Oil Mist Generating System of 256 Installation and Operating Manual BULK OIL SUPPLY RESERVOIR...

  • Page 136: General Description And Use

    LubriMist® Model IVT Page 136 Oil Mist Generating System of 256 Installation and Operating Manual Bulk Oil Supply Reservoir General Description and Use: The IVT Oil Mist Generator console includes an integral bulk oil supply reservoir. As oil is consumed during the normal process of providing oil mist lubrication to the serviced equipment the volume of oil in the bulk oil reservoir will decrease.

  • Page 137: Adding Oil To The Bulk Oil Reservoir

    LubriMist® Model IVT Page 137 Oil Mist Generating System of 256 Installation and Operating Manual Adding Oil To The Bulk Oil Reservoir Once the main oil mist generator has been removed from service and the auxiliary oil mist generator has been started oil can be added to the bulk oil reservoir. Oil may be pumped directly from drums or other bulk supply source through a supply hose.

  • Page 138: Auxiliary Oil Mist Generator

    LubriMist® Model IVT Page 138 Oil Mist Generating System of 256 Installation and Operating Manual AUXILIARY OIL MIST GENERATOR...

  • Page 139: General Description And Use

    LubriMist® Model IVT Page 139 Oil Mist Generating System of 256 Installation and Operating Manual Auxiliary Oil Mist Generator General Description and Use: The IVT Oil Mist Generator console includes an integral auxiliary oil mist generator. The auxiliary unit is provided for use when maintenance or repair operations are being performed on the main oil mist generator NOTICE: The auxiliary oil mist generator is intended for intermittent use...

  • Page 140: Auxiliary Oil Mist Generator Start-Up

    LubriMist® Model IVT Page 140 Oil Mist Generating System of 256 Installation and Operating Manual The Right side mechanical compartment encloses the air oil heater, the mist-generating head, the low air pressure switch and the air temperature sensors. The heater element is interlocked with the low air pressure switch and is inoperable if the regulated air pressure is less set less than 10 PSIG.
  • Page 141 LubriMist® Model IVT Page 141 Oil Mist Generating System of 256 Installation and Operating Manual The oil transfer pump speed should be limited to approximately 200 cycles per minute. Adjusting the air pressure regulator to the oil transfer pump controls the pump speed. If the pump fails to operate, ensure that the air supply block valve is in the open position.

  • Page 142: Operation

    LubriMist® Model IVT Page 142 Oil Mist Generating System of 256 Installation and Operating Manual 4) Turn ON the air supply to the auxiliary oil mist generator and adjust the mist pressure. The air supply block valve must be in the open position. Turning the air pressure regulator adjustment knob makes adjustments to the mist pressure.

  • Page 143: Air / Oil Heater Operation And Temperature Adjustment

    LubriMist® Model IVT Page 143 Oil Mist Generating System of 256 Installation and Operating Manual Air / Oil Heater Operation And Temperature Adjustment. The auxiliary oil mist generator is equipped with an integral air oil heater. This is the same as the heater assembly installed on the main oil mist generator reservoir.
  • Page 144 LubriMist® Model IVT Page 144 Oil Mist Generating System of 256 Installation and Operating Manual Push the SET key again. The display will show the current BANDWIDTH and the rightmost digit will display “b”. The UP and DOWN keys will adjust the bandwidth between the limits of 0.5F and 20.0F (or equivalent degrees C, if F/C parameter is set to C).

  • Page 145: Switching From The Auxiliary Oil Mist Generator To The Main Oil Mist Generator

    LubriMist® Model IVT Page 145 Oil Mist Generating System of 256 Installation and Operating Manual Switching From The Auxiliary Oil Mist Generator To The Main Oil Mist Generator. Once the main oil mist generator has been serviced or repaired, it should be put back in service. 1) Turn OFF the electrical power to the auxiliary oil mist generator The electrical power switch is located in the top of the operator panel a) Separate power switches are provided for the main and auxiliary oil mist generators in...
  • Page 146 LubriMist® Model IVT Page 146 Oil Mist Generating System of 256 Installation and Operating Manual The valve uses the supply and regulated air pressure being supplied to the main and auxiliary mist generators to operate. The following operating sequence assumes the air block valves are closed and the air pressure regulator adjustments are at zero for both oil mist generators.
  • Page 147 LubriMist® Model IVT Page 147 Oil Mist Generating System of 256 Installation and Operating Manual 2) When the auxiliary oil mist generator is put on line, the supply air pressure opens the outlet to the auxiliary oil mist generator discharge and the regulated air pressure closes the discharge to the main unit.
  • Page 148 LubriMist® Model IVT Page 148 Oil Mist Generating System of 256 Installation and Operating Manual...

  • Page 149: Controlling The Mist

    LubriMist® Model IVT Page 149 Oil Mist Generating System of 256 Installation and Operating Manual CONTROLLING THE MIST...

  • Page 150: Adjusting Air / Oil Ratio

    LubriMist® Model IVT Page 150 Oil Mist Generating System of 256 Installation and Operating Manual Adjusting Air / Oil Ratio LubriMist® Vortex oil mist generation technology allows for maximum control and adjustment of oil mist properties. There are four basic controls for adjusting the oil output of the mist generator. 1.
  • Page 151 LubriMist® Model IVT Page 151 Oil Mist Generating System of 256 Installation and Operating Manual NOTICE: The oil/air ratio or mist density is also dependent on the characteristics of the oil, oil temperature and supply air temperature. Density decreases with lower temperatures and higher oil viscosity. 3.
  • Page 152 LubriMist® Model IVT Page 152 Oil Mist Generating System of 256 Installation and Operating Manual...

  • Page 153: Changing The Mist Generating Capacity

    LubriMist® Model IVT Page 153 Oil Mist Generating System of 256 Installation and Operating Manual Changing The Mist Generating Capacity A qualified person should make replacement of parts. The IVT Oil Mist Generator is designed to provide oil mist lubrication for systems over a wide range of oil mist flow requirements.

  • Page 154: Routine Maintenance

    LubriMist® Model IVT Page 154 Oil Mist Generating System of 256 Installation and Operating Manual ROUTINE MAINTENANCE NOTICE: Only a qualified person should make replacement of spare parts..

  • Page 155: Routine Checks And Maintenance

    LubriMist® Model IVT Page 155 Oil Mist Generating System of 256 Installation and Operating Manual ROUTINE CHECKS AND MAINTENANCE Whenever equipment is provided with pure (dry sump) oil mist lubrication, it is important to insure constant, uninterrupted operation of the oil mist lubrication systems. If a malfunction occurs, early detection and corrections are important.
  • Page 156 LubriMist® Model IVT Page 156 Oil Mist Generating System of 256 Installation and Operating Manual b) Inspect and clean the oil suction screen (P/N LS0205120). c) Replace air filter element (P/N 77780352). d) Inspect and thoroughly clean the interior of the oil mist generator reservoirs. e) Check and verify operation of the high and low set points of all alarms.

  • Page 157: Cleaning And Decontamination

    LubriMist® Model IVT Page 157 Oil Mist Generating System of 256 Installation and Operating Manual CLEANING AND DECONTAMINATION Oil spills may be wiped up using paper, cloth or other absorbent media. Clean reservoir and cabinet surfaces with mild soap and water. If degreasing agents or solvents are used to clean oil spills, follow the label instructions of the cleaning agent.
  • Page 158 LubriMist® Model IVT Page 158 Oil Mist Generating System of 256 Installation and Operating Manual Ensure that decontamination or cleaning agents used do not cause a hazard as a result of a reaction with parts of the equipment. Cleaning solvents should not contact gaskets or plastic components Consult with your lubricating oil supplier and the lubricating oil MSDS documentation to ensure that...

  • Page 159: Removal From Use, Disposal And Transport

    LubriMist® Model IVT Page 159 Oil Mist Generating System of 256 Installation and Operating Manual REMOVAL FROM USE, DISPOSAL AND TRANSPORT Typical service life for oil mist generating equipment manufactured by manufacturer is 20+ years. Once the IVT oil mist generator is installed and commissioned in an operating Hydrocarbon Processing Industry (HPI) process unit, its service life generally coincides with the life of the owners operation of the plant.
  • Page 160 LubriMist® Model IVT Page 160 Oil Mist Generating System of 256 Installation and Operating Manual • Disconnect all electrical supply and remote alarm wiring. For power and alarm wiring connection locations reference the INSTALATION section of this manual. Disconnect the oil mist outlet connection.

  • Page 161: Trouble Shooting Guide

    LubriMist® Model IVT Page 161 Oil Mist Generating System of 256 Installation and Operating Manual TROUBLE SHOOTING GUIDE...
  • Page 162 LubriMist® Model IVT Page 162 Oil Mist Generating System of 256 Installation and Operating Manual The following information is designed for identifying potential problems and possible solutions on the LubriMist model “IVT” Oil Mist Generator. For complete operating instructions, parts list, electrical schematics and component locations refer to LubriMist...

  • Page 163: Main Unit

    LubriMist® Model IVT Page 163 Oil Mist Generating System of 256 Installation and Operating Manual Main Unit ALARM SOLUTION MESSAGE / PROBLEM LOW MIST 1. Turn mist inspection valve. Visually inspect oil mist quality. DENSITY 2. Check oil level in mist tank. Confirm Oil Supply Level alarm on front of keypad is Oil Mist Density not in active.
  • Page 164 LubriMist® Model IVT Page 164 Oil Mist Generating System of 256 Installation and Operating Manual HIGH MIST 1. Press Air Temperature key. Temperature must be at control set point (120°F - DENSITY 49°C). Oil Mist Density If customer assigned values replace factory values: To check control setting is above High press key combination Set, Air Temp.
  • Page 165 LubriMist® Model IVT Page 165 Oil Mist Generating System of 256 Installation and Operating Manual HIGH MIST 1. Confirm supply air ball valve for Auxiliary unit is closed. Main Unit and Auxiliary PRESSURE Unit cannot be operated at the same time. Oil Mist Header 2.
  • Page 166 LubriMist® Model IVT Page 166 Oil Mist Generating System of 256 Installation and Operating Manual 1. Check the supply air shut off valve for main unit located at the operator panel, REGULATED ensure the valve is in the full open position. PRESSURE 6.
  • Page 167 LubriMist® Model IVT Page 167 Oil Mist Generating System of 256 Installation and Operating Manual HIGH 1. Verify that the regulated air pressure has not been changed from the original REGULATED setting established at commissioning. PRESSURE IMPORTANT: CARE MUST BE TAKEN WHEN ADJUSTMENTS TO THE Regulated Air REGULATED AIR PRESSURE SETTING IS MADE.
  • Page 168 LubriMist® Model IVT Page 168 Oil Mist Generating System of 256 Installation and Operating Manual LOW AIR 1. Press the Air Temp key and observe the displayed operating air temperature TEMPERATURE value. Confirm that the temperature is above Low Alarm Setting (100°F - Heated Air 38°C)and the Air Heater Set temperature (120°F - 49°C) is above the low alarm Temperature is...
  • Page 169 LubriMist® Model IVT Page 169 Oil Mist Generating System of 256 Installation and Operating Manual MIST TANK 1. From the front operator panel, check the Oil Supply Pump air shut off valve. TAKING TOO Ensure the valve is in the full open position. Air pressure must be applied to the LONG TO FILL oil supply pump to make it operate Transfer rate of...
  • Page 170 LubriMist® Model IVT Page 170 Oil Mist Generating System of 256 Installation and Operating Manual LOW SUPPLY 1. Check supply air pressure at the source, compare to IVT supply pressure PRESSURE reading. To obtain the Supply Air Pressure reading at the IVT, press Sup Air Supply Air Pres key.
  • Page 171 LubriMist® Model IVT Page 171 Oil Mist Generating System of 256 Installation and Operating Manual LOW OIL 1. From the front operator panel, check the Oil Supply Pump air shut off valve. SUPPLY Ensure the valve is in the full open position. Air pressure must be applied to the PRESSURE oil supply pump to make it operate Oil Supply...

  • Page 172: Auxiliary Unit

    LubriMist® Model IVT Page 172 Oil Mist Generating System of 256 Installation and Operating Manual LOW OIL TEMP 1. Confirm ambient temperature is above Oil Temp Low Alarm Setting. Bulk Oil 2. If minimum ambient temperatures in geographical location fall below 15°F/10°C, Temperature is IVT unit should be equipped with Air Pre-Heater option.

  • Page 173: Optional Equipment

    LubriMist® Model IVT Page 173 Oil Mist Generating System of 256 Installation and Operating Manual Temperature 1. Confirm that the Air Heater Set temperature (120°F - 49°C) is below high air cutoff reading of alarm setting (150°F - 65°C). See the IVT Installation and Operating Manual for thermocouple 2 instructions on reading set point values.
  • Page 174 LubriMist® Model IVT Page 174 Oil Mist Generating System of 256 Installation and Operating Manual HIGH AIR PRE- 1. A High Air Temperature alarm can occur if the inlet air temperature is warmer that HTR AIR the PreHeater High Air Temperature alarm setting. Press the key combination Set TEMPERATURE –...
  • Page 175 LubriMist® Model IVT Page 175 Oil Mist Generating System of 256 Installation and Operating Manual IVT Ambient Conditioners Ambient > 120F (50C), Cabinet Cooler Ambient > 104F (40C) , Cabinet Cooler ATEX Amb< 15F (-10C), Air Pre-Heater Amb< -4F (-20C), Cabinet Heating Req ired Mist Flow (SCFM)

  • Page 176: Parts List / Drawings / Schematics

    LubriMist® Model IVT Page 176 Oil Mist Generating System of 256 Installation and Operating Manual PARTS LIST / DRAWINGS / SCHEMATICS WARNING EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2 WARNING EXPLOSION HAZARD – Substitution of components may impair suitability for II 3G Ex ic nA nC db eb mb IIC T4...

  • Page 177: Spare Parts Lists

    LubriMist® Model IVT Page 177 Oil Mist Generating System of 256 Installation and Operating Manual Spare Parts Lists MAINTENANCE SPARE PARTS Quantity Of IVT Oil Mist Generator (ITEMS TO BE REPLACED EVERY SIX MONTHS) QTY / IVT Part No. Part Description Recommended Quantity 77500487 Element, Oil Spin-On Filter...
  • Page 178 LubriMist® Model IVT Page 178 Oil Mist Generating System of 256 Installation and Operating Manual ADDITIONAL SPARE PARTS AVAILABLE THROUGH MANUFACTURER QTY / IVT Part No. Part Description Recommended QTY 4 Or 6 (b) 77700941 Thermocouple, Type K, 3/16"OD, 4" Long 77780785 IVT, Display Board 77780124...

  • Page 179: Process & Instrument Diagrams

    LubriMist® Model IVT Page Oil Mist Generating System 179 of Installation and Operating Manual Process & Instrument Diagrams IVT Oil Mist Generator SYMBOL IDENTIFICATIONS ITEM DESCRIPTION PT-1 PRESSURE TRANSDUCER-MIST PRESSURE PT-2 PRESSURE TRANSDUCER-REGULATED AIR PRESSURE PT-3 PRESSURE TRANSDUCER-SUPPLY AIR PRESSURE PT-4 PRESSURE TRANSDUCER-SUPPLY OIL PRESSURE TE-1...

  • Page 180: Optional Equipment

    LubriMist® Model IVT Page Oil Mist Generating System 180 of Installation and Operating Manual Optional Equipment • De-misting Unit • Warm Ambient Option - Cabinet Cooling • Cool Ambient Option -Air Pre-Heater for NEC construction -Air Pre-Heater with Cabinet Heaters for ATEX construction •...

  • Page 181: Electrical Wiring Diagrams And Schematics / Ivt - Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 181 of Installation and Operating Manual Electrical Wiring Diagrams And Schematics / IVT – NEC Construction Ladder Diagram / 115 VAC Supply Voltage / IVT – NEC Construction (115 VAC) POWER SWITCH MAIN UNIT POWER SWITCH AUXILIARY UNIT...

  • Page 182: Voltage Panel Wiring Diagram / 115 Vac Supply Voltage / Ivt - Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 182 of Installation and Operating Manual Voltage Panel Wiring Diagram / 115 VAC Supply Voltage / IVT – NEC Construction AC VOLTAGE COMPONENTS DC VOLTAGE COMPONENTS INCOMING POWER 115 VAC 1PH POWER SWITCH AUXILIARY UNIT POWER SWITCH MAIN UNIT...

  • Page 183: Ladder Diagram / 230 Vac Supply Voltage / Ivt - Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 183 of Installation and Operating Manual Ladder Diagram / 230 VAC Supply Voltage / IVT – NEC Construction (230 VAC) POWER SWITCH MAIN UNIT POWER SWITCH AUXILIARY UNIT AUXILIARY UNIT ELECTRONIC CONTROLLER EC-2 1.6A 1.6A...

  • Page 184: Voltage Panel Wiring Diagram / 230 Vac Supply Voltage / Ivt - Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 184 of Installation and Operating Manual Voltage Panel Wiring Diagram / 230 VAC Supply Voltage / IVT – NEC Construction AC VOLTAGE COMPONENTS DC VOLTAGE COMPONENTS INCOMING POWER 115 VAC 1PH POWER SWITCH AUXILIARY UNIT POWER SWITCH MAIN UNIT...

  • Page 185: Electrical Wiring Diagrams And Schematics / Ivt -Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 185 of Installation and Operating Manual Electrical Wiring Diagrams And Schematics / IVT –ATEX Construction Ladder Diagram / 115 VAC Supply Voltage / IVT – ATEX Construction (115 VAC) SELECTOR SWITCH II-0-I I= MAIN UNIT 0= OFF II= AUXILIARY UNIT...

  • Page 186: Voltage Panel Wiring Diagram -115 Vac Supply Voltage / Ivt - Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 186 of Installation and Operating Manual Voltage Panel Wiring Diagram -115 VAC Supply Voltage / IVT – ATEX Construction AC VOLTAGE COMPONENTS DC VOLTAGE COMPONENTS SERIAL DATA PORT RS-422/485 REMOTE ALARM CONTACTS CONNECTION TO DO#4 FOR DEMISTING MOTOR INTERLOCK...

  • Page 187: Ladder Diagram / 230 Vac Supply Voltage / Ivt - Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 187 of Installation and Operating Manual Ladder Diagram / 230 VAC Supply Voltage / IVT – ATEX Construction (230 VAC) SELECTOR SWITCH II-0-I I= MAIN UNIT 0= OFF II= AUXILIARY UNIT AUXILIARY UNIT ELECTRONIC CONTROLLER EC-2...

  • Page 188: Voltage Panel Wiring Diagram -230 Vac Supply Voltage / Ivt - Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 188 of Installation and Operating Manual Voltage Panel Wiring Diagram -230 VAC Supply Voltage / IVT – ATEX Construction AC VOLTAGE COMPONENTS DC VOLTAGE COMPONENTS SERIAL DATA PORT RS-422/485 REMOTE ALARM CONTACTS CONNECTION TO DO#4 FOR DEMISTING MOTOR INTERLOCK...

  • Page 189: Electrical Wiring Schematic / Cold Ambient Option - Cabinet Heating - 115 Or 230 Vac - Nec Construction Only

    LubriMist® Model IVT Page Oil Mist Generating System 189 of Installation and Operating Manual Electrical Wiring Schematic / Cold Ambient Option – Cabinet Heating – 115 or 230 VAC - NEC Construction Only...

  • Page 190: Electrical Wiring Diagram / Cold Ambient Option - Cabinet Heating - 115 Or 230 Vac - Nec Construction Only

    LubriMist® Model IVT Page Oil Mist Generating System 190 of Installation and Operating Manual Electrical Wiring Diagram / Cold Ambient Option – Cabinet Heating – 115 or 230 VAC - NEC Construction Only...

  • Page 191: Voltage Panel Wiring Diagram / Warm Ambient Option - Cabinet Cooling - 115 Or 230 Vac - Atex Construction Only

    LubriMist® Model IVT Page Oil Mist Generating System 191 of Installation and Operating Manual Voltage Panel Wiring Diagram / Warm Ambient Option – Cabinet Cooling – 115 or 230 VAC - ATEX Construction Only...

  • Page 192: Voltage Panel Wiring Diagram / Cold Ambient Option - Cabinet Heating - 230 Vac - Atex Construction Only

    LubriMist® Model IVT Page Oil Mist Generating System 192 of Installation and Operating Manual Voltage Panel Wiring Diagram / Cold Ambient Option - Cabinet heating – 230 VAC - ATEX Construction Only...

  • Page 193: Auxiliary Oil Mist Generator Controller Wiring Connection Detail

    LubriMist® Model IVT Page Oil Mist Generating System 193 of Installation and Operating Manual Auxiliary Oil Mist Generator Controller Wiring Connection Detail AUXILIARY UNIT ELECTRONIC CONTROLLER EC-2 11 10 BU-SSR-1 BU-SSR-2 TE-5 TE-4...

  • Page 194: Component Power Requirements

    LubriMist® Model IVT Page Oil Mist Generating System 194 of Installation and Operating Manual Component Power Requirements NEC Constructions Description Full Load Amperes 115 VAC 230 VAC Main Oil Mist Generator Air/Oil Heater (850 watts) 7.4 Amperes 3.7 Amperes Electronic Controller 0.7 Amperes 0.4 Amperes Air Pre-Heater (850 watts)

  • Page 195: Fuse Ratings And Characteristics

    LubriMist® Model IVT Page Oil Mist Generating System 195 of Installation and Operating Manual Fuse Ratings and Characteristics The electrical panels for the IVT Main and Auxiliary Oil Mist Generators have installed fuses with the following ratings and characteristics. When replacing fuses, ensure that corrective actions and maintenance actions have been initiated and completed and the original cause of the fuse failure has been corrected.
  • Page 196 LubriMist® Model IVT Page Oil Mist Generating System 196 of Installation and Operating Manual FUSE LEGEND 115VAC "IVT" MAIN OIL MIST CONSOLE FUSE LEGEND 230VAC "IVT" MAIN OIL MIST CONSOLE FUSE TERMINAL LOCATION MAIN OMG...

  • Page 197: Fuse Legend-115 Vac Main Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 197 of Installation and Operating Manual Fuse Legend-115 VAC Main Oil Mist Generator...
  • Page 198 LubriMist® Model IVT Page Oil Mist Generating System 198 of Installation and Operating Manual FUSE LEGEND 115VAC "IVT" MAIN OIL MIST CONSOLE...

  • Page 199: Fuse Legend-230 Vac Main Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 199 of Installation and Operating Manual Fuse Legend-230 VAC Main Oil Mist Generator FUSE LEGEND 230VAC "IVT" MAIN OIL MIST CONSOLE...

  • Page 200: Fuse Location - Auxiliary Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 200 of Installation and Operating Manual Fuse Location - Auxiliary Oil Mist Generator FUSE LEGEND 115VAC "IVT" AUXILIARY OIL MIST CONSOLE FUSE LEGEND 230VAC "IVT" VIEW "A-A" AUXILIARY OIL MIST CONSOLE FUSE TERMINAL LOCATION AUXILIARY OMG...

  • Page 201: Fuse Legend-115 Vac Auxiliary Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 201 of Installation and Operating Manual Fuse Legend-115 VAC Auxiliary Oil Mist Generator FUSE LEGEND 115VAC "IVT" AUXILIARY OIL MIST CONSOLE...

  • Page 202: Fuse Legend-230 Vac Auxiliary Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 202 of Installation and Operating Manual Fuse Legend-230 VAC Auxiliary Oil Mist Generator FUSE LEGEND 230VAC "IVT" AUXILIARY OIL MIST CONSOLE...

  • Page 203: Tagging And Labeling

    LubriMist® Model IVT Page Oil Mist Generating System 203 of Installation and Operating Manual Tagging and Labeling Standard equipment tags and labels are shown in the following diagrams. Additional special equipment tagging or identification labels (not shown here) may be included when specified by customer requirements.

  • Page 204: Ivt Front Cabinet Door

    LubriMist® Model IVT Page Oil Mist Generating System 204 of Installation and Operating Manual IVT Front Cabinet Door...

  • Page 205: Ivt Operator Access Compartment

    LubriMist® Model IVT Page Oil Mist Generating System 205 of Installation and Operating Manual IVT Operator Access Compartment 77780476 STATIC DISCHARGE WARNING LABEL IMPORTANT DO NOT FILL OIL WITHOUT FIRST COMPLETING THE FOLLOWING STEPS: EMPTY ALL COLLECTION CONTAINERS. EMPTY ALL DRAIN LEGS. WAIT 4 HOURS FOR OIL TO RETURN.

  • Page 206: Ivt Main Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 206 of Installation and Operating Manual IVT Main Oil Mist Generator CAUTION Sensitive Electronic Devices DO NOT SHIP OR STORE NEAR STRONG ELECTROSTATIC, ELECTROMAGNETIC, MAGNETIC OR RADIOACTIVE FIELDS 77780293 WARNING LABEL SENSITIVE ELECTRONIC DEVICES CAUTION LABEL WARNING! 77780293 WARNING LABEL...

  • Page 207: Ivt Auxiliary Oil Mist Generator

    LubriMist® Model IVT Page Oil Mist Generating System 207 of Installation and Operating Manual IVT Auxiliary Oil Mist Generator WARNING 77500601 WARNING LABEL 77780293 WARNING LABEL WARNING! DO NOT OPEN WHILE ENERGIZED ¡ADVERTENCIA! NO ABRA CUANDO ENERGISADA WARNING 77780293 WARNING LABEL 77780294 FUSE WARNING LABEL FUSE LEGEND 115VAC "IVT"...

  • Page 208: Ivt Cabinet Rear

    LubriMist® Model IVT Page Oil Mist Generating System 208 of Installation and Operating Manual IVT Cabinet Rear...

  • Page 209: Atex Cabinet Cooling Option

    LubriMist® Model IVT Page Oil Mist Generating System 209 of Installation and Operating Manual ATEX Cabinet Cooling Option Disconnect Power Before Servicing Status Lights Use Original Parts and Components Only LubriMist Lubrication Systems Co. Houston Texas USA 713/464-6266 www.lsc.com Fax 713/464-9871 IMPORTANT This LubriMist®...

  • Page 210: Atex Cold Weather Option

    LubriMist® Model IVT Page Oil Mist Generating System 210 of Installation and Operating Manual ATEX Cold Weather Option WARNING: The IVT Oil Mist Generator is equipped with a cabinet heating system for maintaining minimum internal cabinet temperature operating condition. This device should not be operated when the °...

  • Page 211: Tag Details

    LubriMist® Model IVT Page Oil Mist Generating System 211 of Installation and Operating Manual Tag Details 77500601 Warning Label WARNING 77500603 Remote Alarm Contact Rating Label 120Ma - 24 VDC...

  • Page 212: 77780286 Fuse Legend - 115 Vac (Aux Unit)

    LubriMist® Model IVT Page Oil Mist Generating System 212 of Installation and Operating Manual 77780286 Fuse Legend – 115 VAC (Aux Unit) FUSE LEGEND 115VAC "IVT" AUXILIARY OIL MIST CONSOLE 77780287 Fuse Legend – 230 VAC (Aux Unit) FUSE LEGEND 230VAC "IVT"...

  • Page 213: 77780288 Fuse Legend - 115 Vac (Main Unit)

    LubriMist® Model IVT Page Oil Mist Generating System 213 of Installation and Operating Manual 77780288 Fuse Legend – 115 VAC (Main Unit) FUSE LEGEND 115VAC "IVT" MAIN OIL MIST CONSOLE 77780289 Fuse Legend – 230 VAC (Main Unit) FUSE LEGEND 230VAC "IVT"...

  • Page 214: 77780290 Nec Nameplate

    LubriMist® Model IVT Page Oil Mist Generating System 214 of Installation and Operating Manual 77780290 NEC NAMEPLATE 77780291 ATEX Nameplate...

  • Page 215: 77780293 Warning Label

    LubriMist® Model IVT Page Oil Mist Generating System 215 of Installation and Operating Manual 77780293 Warning Label 77780294 Fuse Warning Label WARNING! Do Not Replace Fuses While Energized ¡ADVERTENCIA! Desenergise Antes De Reemplazar Fusibles 77780388 Air Supply Label INLET AIR ENTRADA DE AIRE Max Pressure: Presion Maxima:...

  • Page 216: 77780432 Overfill Warning Label

    LubriMist® Model IVT Page Oil Mist Generating System 216 of Installation and Operating Manual 77780432 Overfill Warning Label 77780436 LSO Test Label IMPORTANT This LubriMist® Oil Mist Generator has been designed and factory tested with LubriMist® Synthetic Oil. LSC recommends LSO for this oil mist generator in order to insure optimum performance.

  • Page 217: 77780437 Aux Unit Start-Up Instruction Sheet

    LubriMist® Model IVT Page Oil Mist Generating System 217 of Installation and Operating Manual 77780437 Aux Unit Start-Up Instruction Sheet...

  • Page 218: 77780434 Instruction Sheet - Accessing The Alarm / Event Log

    LubriMist® Model IVT Page Oil Mist Generating System 218 of Installation and Operating Manual 77780434 Instruction Sheet - Accessing The Alarm / Event Log...

  • Page 219: 77780474 Atex Cabinet Heating Label

    LubriMist® Model IVT Page Oil Mist Generating System 219 of Installation and Operating Manual 77780474 ATEX Cabinet Heating Label WARNING: The IVT Oil Mist Generator is equipped with a cabinet heating system for maintaining minimum internal cabinet temperature operating condition. This device should not be operated when the °...

  • Page 220: 77780476 Static Discharge Warning Label

    LubriMist® Model IVT Page Oil Mist Generating System 220 of Installation and Operating Manual 77780476 Static Discharge Warning Label WARNING: Static Discharge Hazard Clean Plastic Surfaces With Damp Cloth Only 77780477 Warning Label 77780536 Heat / Hot Surface Warning Label Sensitive Electronic Devices Caution Label CAUTION Sensitive Electronic Devices...

  • Page 221: Ivt Low Voltage Controller Layout

    LubriMist® Model IVT Page Oil Mist Generating System 221 of Installation and Operating Manual IVT Low Voltage Controller Layout...

  • Page 222: Component Identification

    LubriMist® Model IVT Page Oil Mist Generating System 222 of Installation and Operating Manual Component Identification Description PT-1 Pressure Transducer – Mist Pressure PT-2 Pressure Transducer – Regulated Air Pressure PT-3 Pressure Transducer – Supply Air Pressure PT-4 Pressure Transducer – Supply Oil Pressure TE-1 Temperature Sensor –...

  • Page 223: Thermocouple Input / Output Terminal Strip (Tb1 & Tb2)

    LubriMist® Model IVT Page Oil Mist Generating System 223 of Installation and Operating Manual Thermocouple Input / Output Terminal Strip (TB1 & TB2) YELLOW TE1-1 BULK TANK - OIL TEMP (TYPE K T/C) TE1-2 FERRITE SHIELD SHLD SHIELD SHLD FERRITE YELLOW TE3-1 A/O HTR - HIGH AIR TEMP...

  • Page 224: Ma Input / Output Terminal Strip

    LubriMist® Model IVT Page Oil Mist Generating System 224 of Installation and Operating Manual 4-20 mA Input / Output Terminal Strip (TB3 & TB4 LT1-1 BULK OIL LEVEL LT-1 TRANSDUCER LT1-2 FERRITE WHITE 4-20 SIGNAL OUT SHIELD SHLD PT1-1 MIST PRESSURE PT-1 TRANSDUCER PT1-2...

  • Page 225: Digital Inputs / Outputs Terminal Strip (Tb5 & Tb6)

    LubriMist® Model IVT Page Oil Mist Generating System 225 of Installation and Operating Manual Digital Inputs / Outputs Terminal Strip (TB5 & TB6) S1-2 OIL PUMP AIR SOLENOID S1-1 H1-2 AIR/OIL HEATER RELAY SSR-1 H1-1 H3-2 AIR PRE-HEATER RELAY SSR-1 (OPTIONAL EQIP) H3-1 DE-MISTING MOTOR INTERLOCK 24 VDC - 1 AMP MAX...
  • Page 226 LubriMist® Model IVT Page Oil Mist Generating System 226 of Installation and Operating Manual Mist Monitor / RTD Input Terminals DI-1 MIST MONITOR TE-6 TE-9 (RTD) (RTD)

  • Page 227: Ivt Controller Power Input Terminal

    LubriMist® Model IVT Page Oil Mist Generating System 227 of Installation and Operating Manual IVT Controller Power Input Terminal...

  • Page 228: Rs-422/485 Data Communication Terminal Strip

    LubriMist® Model IVT Page Oil Mist Generating System 228 of Installation and Operating Manual RS-422/485 Data Communication Terminal Strip RS232 RX+ RX- TX+ TX-...

  • Page 229: Bill Of Materials - Ivt / Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 229 of Installation and Operating Manual Bill Of Materials – IVT / NEC Construction ITEM PART NUMBER QUANTITY DESCRIPTION 77500489 SPIN-ON OIL FILTER 77600087 MIST PRESSURE GAUGE 77600088 REGULATOR PRESSURE GAUGE 77780130 TOGGLE VALVE 77780111 OIL LEVEL GAUGE, 8 INCHES LONG...

  • Page 230: General Arrangement Drawings - Ivt / Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 230 of Installation and Operating Manual General Arrangement Drawings – IVT / NEC Construction Operator Panel DETAIL "A" DETAIL "A" DETAIL "D" DETAIL "A" DETAIL "D" DETAIL "A" AUXILIARY OIL TRANSFER PUMP RESERVOIR MANUAL AIR VALVE MANUAL OIL...

  • Page 231: Main Oil Mist Generator Access, (Left Door)

    LubriMist® Model IVT Page Oil Mist Generating System 231 of Installation and Operating Manual Main Oil Mist Generator Access, (left door) DETAIL "G" MAIN ACCESS LEFT SIDE...

  • Page 232: Auxiliary Oil Mist Generator Access, (Right Door)

    LubriMist® Model IVT Page Oil Mist Generating System 232 of Installation and Operating Manual Auxiliary Oil Mist Generator Access, (right door) DETAIL "C" DETAIL "E" LUBRIMIST AUXILIARY ACCESS RIGHT SIDE...

  • Page 233: Top View

    LubriMist® Model IVT Page Oil Mist Generating System 233 of Installation and Operating Manual Top View DETAIL "F" TOP VIEW...

  • Page 234: Electrical Power Switches

    LubriMist® Model IVT Page Oil Mist Generating System 234 of Installation and Operating Manual Electrical Power Switches...

  • Page 235: Oil Transfer Pump / Oil Mist Discharge

    LubriMist® Model IVT Page Oil Mist Generating System 235 of Installation and Operating Manual Oil Transfer Pump / Oil Mist Discharge...

  • Page 236: Air Supply Components

    LubriMist® Model IVT Page Oil Mist Generating System 236 of Installation and Operating Manual Air Supply Components...

  • Page 237: Electrical Control Components

    LubriMist® Model IVT Page Oil Mist Generating System 237 of Installation and Operating Manual Electrical Control Components (INCLUDED WITH AIR PREHEATER OPTION) AC PANEL COMPONENTS - NEC 115VAC (INCLUDED WITH AIR PREHEATER OPTION) AC PANEL COMPONENTS - NEC 230VAC...

  • Page 238: Bill Of Materials - Ivt / Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 238 of Installation and Operating Manual Bill Of Materials – IVT / ATEX Construction. ITEM PART NUMBER QUANTITY DESCRIPTION 77500489 SPIN-ON OIL FILTER 77600087 MIST PRESSURE GAUGE 77600088 REGULATOR PRESSURE GAUGE 77780130 TOGGLE VALVE 77780111 OIL LEVEL GAUGE, 8 INCHES LONG...

  • Page 239: General Arrangement Drawings - Ivt / Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 239 of Installation and Operating Manual General Arrangement Drawings – IVT / ATEX Construction Operator Panel RED & GREEEN STATUS LIGHT DETAIL "A" DETAIL "A" DETAIL "D" DETAIL "A" DETAIL "D" DETAIL "A" AUXILIARY OIL TRANSFER PUMP RESERVOIR...
  • Page 240 LubriMist® Model IVT Page Oil Mist Generating System 240 of Installation and Operating Manual Main Oil Mist Generator Access, (left door) DETAIL "G" MAIN ACCESS LEFT SIDE...

  • Page 241: Auxiliary Oil Mist Generator Access, (Right Door)

    LubriMist® Model IVT Page Oil Mist Generating System 241 of Installation and Operating Manual Auxiliary Oil Mist Generator Access, (right door) DETAIL "C" DETAIL "E" LUBRIMIST DETAIL "B" AUXILIARY ACCESS RIGHT SIDE...

  • Page 242: Top View

    LubriMist® Model IVT Page Oil Mist Generating System 242 of Installation and Operating Manual Top View DETAIL "F" TOP VIEW...

  • Page 243: Electrical Power Switches

    LubriMist® Model IVT Page Oil Mist Generating System 243 of Installation and Operating Manual Electrical Power Switches...

  • Page 244: Oil Transfer Pump / Oil Mist Discharge

    LubriMist® Model IVT Page Oil Mist Generating System 244 of Installation and Operating Manual Oil Transfer Pump / Oil Mist Discharge...

  • Page 245: Air Supply Components

    LubriMist® Model IVT Page Oil Mist Generating System 245 of Installation and Operating Manual Air Supply Components...

  • Page 246: Electrical Control Components

    LubriMist® Model IVT Page Oil Mist Generating System 246 of Installation and Operating Manual Electrical Control Components AC PANEL COMPONENTS - ATEX 115VAC (INCLUDED WITH AIR PREHEATER OPTION) AC PANEL COMPONENTS - ATEX 230VAC...

  • Page 247: Optional Equipment

    LubriMist® Model IVT Page Oil Mist Generating System 247 of Installation and Operating Manual Optional Equipment Cold Ambient Option - Air Preheating - NEC and ATEX Constructions ITEM PART NUMBER QUANTITY DESCRIPTION 77780265 TRANSDUCER, TEMPERATURE (PRE-HEATER OPTION ONLY) 77780179 AIR / OIL HEATER ELEMENT 115 VAC 850 WATT – ATEX CONSTRUCTION 77780180 AIR / OIL HEATER ELEMENT 230 VAC 850 WATT -...
  • Page 248 LubriMist® Model IVT Page Oil Mist Generating System 248 of Installation and Operating Manual Cold Ambient Option - Cabinet heating – NEC only ITEM PART NUMBER QUANTITY DESCRIPTION 77790181 CABINET HEATER – 120 VAC / 200 WATT 77790182 CABINET HEATER – 240 VAC / 200 WATT 77790183 THERMOSTAT, ADJ.
  • Page 249 LubriMist® Model IVT Page Oil Mist Generating System 249 of Installation and Operating Manual...

  • Page 250: Cold Ambient Option - Cabinet Heating - Atex Only

    LubriMist® Model IVT Page Oil Mist Generating System 250 of Installation and Operating Manual Cold Ambient Option - Cabinet heating – ATEX only ITEM PART NUMBER QUANTITY DESCRIPTION 77780442 CABINET HEATER – 130 WATT w/ THERMOSTAT 77780445 TEMPERATURE GAUGE...

  • Page 251: Air Purge Option

    LubriMist® Model IVT Page Oil Mist Generating System 251 of Installation and Operating Manual Air Purge Option ITEM PART NUMBER QUANTITY DESCRIPTION 51052525 PLUG VALVE 77700287 ROTOMETER, INSTRUMENT AIR PURGE 77700288 VENT, ENCLOSURE AIR PURGE...

  • Page 252: Warm Ambient Option - Cabinet Cooling - Nec Construction

    LubriMist® Model IVT Page Oil Mist Generating System 252 of Installation and Operating Manual Warm Ambient Option – Cabinet Cooling – NEC Construction ITEM PART NUMBER QUANTITY DESCRIPTION 77700320 BALL VALVE, ½ “ SS 77600542 AIR FILTER / PRESSURE REGULATOR 77600863 VORTEX COOLER 77600566...

  • Page 253: Warm Ambient Option - Cabinet Cooling - Atex Construction

    LubriMist® Model IVT Page Oil Mist Generating System 253 of Installation and Operating Manual Warm Ambient Option – Cabinet Cooling – ATEX Construction ITEM PART NUMBER QUANTITY DESCRIPTION 77780443 AIR PRESSURE REGULATOR 77780444 VORTEX COOLER 77780448 TEMPERATURE SWITCH 77780335 SOLENOID OPERATED AIR VALVE 77600566 AIR PRESSURE GAUGE, 0-160 PSIG 77780445...

  • Page 254: Optional Demisting Unit

    LubriMist® Model IVT Page Oil Mist Generating System 254 of Installation and Operating Manual Optional Demisting Unit ITEM PART NUMBER QUANTITY DESCRIPTION 77500843 OIL TRANSFER PUMP 77700501 AIR PRESSURE REGULATOR 77600088 GAUGE, REGULATED AIR PRESSURE VENT CAP 77780344 CHECK VALVE, 10 PSI 77780198 HIGH LEVEL ALARM SWITCH 77780105...

  • Page 255: Optional Auto Bulk Oil Fill

    LubriMist® Model IVT Page Oil Mist Generating System 255 of Installation and Operating Manual Optional Auto Bulk Oil Fill ITEM PART NUMBER QUANTITY DESCRIPTION 77700321 BALL VALVE, S.S. ¾” NPT. 77780335 SOLENOID OIL VALVE – 24VDC 77500487 OIL FILTER ELEMENT, 10 MICRON – SPIN-ON 77780344 CHECK VALVE, 10 PSI 77600565...
  • Page 256 LubriMist® Model IVT Page Oil Mist Generating System 256 of Installation and Operating Manual NOTES: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________...

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