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Fulton Hogan eSTOP Operation & Service Manual
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NZ eSTOP™ Operations & Service Manual
eSTOP™
Operation & Service Manual
Version 7.4 NZ
Dated: 20-11-19
Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463
Page | 1
Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463
Page | 1

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Summary of Contents for Fulton Hogan eSTOP

  • Page 1 Operation & Service Manual Version 7.4 NZ Dated: 20-11-19 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 1 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 1...
  • Page 2 Hornby, Christchurch PH: 0800 274 463 Email: signs@fultonhogan.com Fulton Hogan Signs & r aphics | signs@fultonhogan com | P: 0800 274 463 Page | 2 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 2...
  • Page 3: Table Of Contents

    LED indicators ............................13 Modes of Operations ..........................13 Operational Steps .............................14 Pairing the eSTOP™ Handheld Remote Controller (HRC) to lantern units ............15 User manual – eSTOP DVR camera system ......................17 Batteries - Care, Safe Handling and Charging ....................21 Maintenance of the eSTOP™ ..........................23 Troubleshooting ...............................23...
  • Page 4: Estop™ System Components Diagram

    Adjustable locking column Locking pin Figure 1 Legs Fulton Hogan Signs & r aphics | signs@fultonhogan com | P: 0800 274 463 Page | 4 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 4...
  • Page 5 10. 2 target o ards (p pliab le model only) Fulton Hogan Signs & r aphics | signs@fultonhogan com | P: 0800 274 463 Page | 5 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463...
  • Page 6 The eSTOP™ shall be installed in a suitable location clear of obstructions. An appropriate risk assessment shall be conducted to ensure the safe and suitable use of the eSTOP™. Examples of factors to consider when assessing suitable location are: a safe distance from the traffic path, so that wide loads or turning vehicles will not impact the unit, length of worksite, volume of traffic and topography.
  • Page 7: Hand Remote Controller - Hrc

    Lanter width: 270 mm Lanter depth: 170 mm Targe oard: 562x1063mm Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 7 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 7...
  • Page 8 Charge rate: ~0.6A Battery Charging Time: 4-6 hours from low battery Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 8 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 8...
  • Page 9 The eSTOP™ is the first Electronic Single Traffic Operator Portable system of its kind. Designed to remove the operators from the hazard zone, the key features of the eSTOP™ system are: Operators can operate from a safe distance (up to 400m with option to increase distance from ...
  • Page 10 Hand Remote Control once pushed in place. IMPORTANT: ensure eSTOP™ is stable and is weighted down with sandbags prior to operation. One sand bag per tripod leg is required. Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 10 Fulton Hogan Signs &...
  • Page 11 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 10 IMPORTANT NOTE Ensure eSTOP™ is stable and is weighted down with sandbags prior to operation.
  • Page 12 Note: Ensure front facing camera (if applicable) is adjusted to be above the target board Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 12...
  • Page 13  2.5m centres - less than 65km/h RS1/TG1 RS1/TG1  5m centres - more than 65km/h 9. The T144 30km/h AHEAD sign is optional T1A/T144 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 13...
  • Page 14 Note: When setting up the eSTOP™, the lanterns shall face away from motorists until the unit is activated for use to control traffic (Operation Mode). Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 12 Fulton Hogan Signs &...
  • Page 15: Led Indicators

    Operation Mode. During this Mode, the operations of a Typical Traffic Signal can be controlled, where te lantern can be controlled t STOP (go t Red) or GO (go t ee.‫‮‬ Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 13 Fulton Hogan Signs &...
  • Page 16: Operational Steps

    3. Test - When first powered on, the HRC will starts in Test Mode and the Status Indicator ❿will show blue. During Test Mode the HRC can be used to pair to a specific eSTOP™ unit (Refer to Pairing section). If the HRC is paired to an eSTOP™ unit the Fault Indicator ❽❾...
  • Page 17 OP™ Handheld Remote Controller (HRC) NZ eSTOP™ Operations & Service Manual The e TOP™ HRC can be paired to any eSTOP™ lantern units. Once a lantern unit is paired to a HRC it is ste in memory, they will be automatically synced when powered up and ready for operation.
  • Page 18 1. USB cable is not attached properly 2. Unit is already paired on Unit2 (right side of the remote). 3. The eSTOP™ unit has no power/is not turned on (push green button at base of eSTOP™). 4. The HRC and Lantern units are not in test mode Once paired and synced (Fault1 indicator is Green, allow up to 60 seconds for this to turn Green) unplug the USB cable, and a lantern LED test (short press unit1 “GO”...
  • Page 19 A Green light under SD status indicates the DVR is recording. Stop recording Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 17 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463...
  • Page 20 Adjusting Camera Angle i gure 2. Camera rotations Depending on here the eSTOP is placed, the camera can be rotated horizontally and ertically to suit vie ing angle of the traffic. Using a LCD and DVR video output i gure 3.
  • Page 21 DVR (a right-click o ente the se i ngs meu ). Time stamp DVR has an ine rnal atte y o eep i me in ra when eSTOP o we i s off. The i me s ould adjus o the local i me...
  • Page 22 The i ght click in betwee the 2 points to back up the clip AVI fo mat. Fulton Hogan Signs & Graphics | signs@fultooo gan.com | P: 0800 274 463 Page | 20 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463...
  • Page 23 Charging the Batteries 1. The HRC Battery The HRC can be charged from any USB device including the one attached to the eSTOP™ unit base (the screw cap and USB connection are located at the base of the eSTOP™). When he HRC is si ted...
  • Page 24 NZ eSTOP™ Operations & Service Manual 2. The eSTOP™ Lantern The status of the eSTOP™ unit battery can be determined when the system is in test mode and the eSTOP™ unit is synced to the HRC. By pressing the stop button ❺...
  • Page 25 Lantern – Assuming battery is not low. In the event of unknown error or faults, soft reset the eSTOP™ lantern by powering it off and on again. The power switch is located on the bottom of the eSTOP™ unit.
  • Page 26 ArrowES has designed a s cure cage s stem to ta ns ort te eSTOP™ unit wit the existing tff ic control equipment loads t avoid addit onal fi ght costs Contt Arrow fo r more information.
  • Page 27 Cnr Foremans & Halswell Junction Rds Hornby, Christchurch Date: PH: 0800 274 463 Email: signs@fultonhogan.com Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 25 Fulton Hogan Signs & Graphics | signs@fultonhogan.com | P: 0800 274 463 Page | 27...