ERNI ERmet ZD Male Connector Repair Instruction

Repair instruction ERmet ZD Male Connector

Tools

1. Pressing in/out lower tool / Part number: 220654
2. Manual device for pressing out the signal contacts / Part number: 220150
3. Manual press-fitting device (respectively different according to the length of the signal contact)
Length: 5.3 mm / Part number: 220655
Length: 3.8 mm / Part number: 220669
4. Press-out upper tool for pressing out a complete blade contact strip (respectively different depending on build size)
Type 4-10 / Part number: 220653
Type 3-10 / Part number: 220670
Type 2-10 / Part number: 220671

Steps for replacing individual signal contacts of the male connector

1.
Place male connector into lower tool, with its ter-
mination side facing upwards, and place manual
device on signal contact.
3.
Clean position on male connector housing (e.g.
with a pair of pincers). As plastic residues may
remain when the contact is pressed out.
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2.
Use manual device to press out and remove sig-
nal contact in a downward direction.
4.
Fit new contact. The alignment of the contact
should be noted. Align the contact such that it
fits into the rectangular aperture in the housing.
07/02 Edition 1
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