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Utilicor MTC-100 Operator's Manual

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MTC-100
CORING ATTACHMENT
Operator's Manual
© 2017 Utilicor Technlogies Inc.

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Summary of Contents for Utilicor MTC-100

  • Page 1 MTC-100 CORING ATTACHMENT Operator’s Manual © 2017 Utilicor Technlogies Inc.

  • Page 2: Table Of Contents

    Core Drum Assembly Pillow Block Assembly DryLin Rails and Cars Hydraulic Schematic Pre Trip Check List Utilicor Process - Central Pilot Bit Tips for Sucessful Coring Operation Troubleshooting Warranty Warranty registration card - Remove and Complete MTC Coring Unit. Operator’s Manual...

  • Page 3: Section 1 - Safety Precautions

    “Pre-Start Inspection” and “Machine Start Up” sections of the power units Operator’s Manual. Since Utilicor Technologies Inc. has no direct control over machine application or operation, following the proper safety practices is the responsibility of the owner and/or operator. Remember that this unit is only as safe as those who operate it. Safety tips shown throughout the Operator’s Manual must be followed at all times.
  • Page 4 NOTICE: Make sure to position the attachments hydraulic hoses (Item 4, Figure 3) so that they are not damaged during the installation process. Tuck the upper edge of the male mounting plate into the upper lip of the female attachment mounting plate. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.
  • Page 5 7. Start the engine and raise the attachment off the ground. Visually inspect the bottom edge of the attachment’s mounting plate to make sure that both of the attachment lock pins are securely holding the attachment in position. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.
  • Page 6 Move the AUXILIARY control levers (Items 1, Figure 5) either towards the hand grip or backwards into the REVERSE detent position. This will release the hydraulic pressure locked in the auxiliary hydraulic lines. Figure 5 Auxiliary Control Lever MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 7: Hydraulic Hose Connection

    4. Connect female coupler on attachment to male coupler (1) on unit. 5. The case drain connection is not required for this attachment (2). 6. Ensure that connections are secure by pulling on hoses. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 8: Volt Power Conection

    Plug in 12 volt line to Auxiliary Outlet (If Equipped) or wire 12 volt line directly to the battery. (15 Amp in line fuse is recommended for this application) Figure 8 Attachment 12 volt connection Auxiliary 12 volt outlet MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 9: Leveling The Mtc

    Safety Precautions NOTICE: Since Utilicor Technologies has no direct control over machine application or operation, following the proper safety practices is the responsibility of the owner and/or operator of the machine. The operating instructions shown in th is section are based on the use of a power unit designed and manufactured by Compact Power Inc.

  • Page 10: Testing The Hydraulis Hook-Up

    10 inch Diameter Core Drum 230 to 250 RPM 12 inch Diameter Core Drum 210 to 230 RPM 18 inch Diameter Core Drum 190 to 210 RPM Figure 10 Core Bit RPM Chart with Center Pilot Bit MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 11: Section 2 - Coring

    If the unit does not operate with the Drive Control in the Forward flow position, reverse the flow by Pushing the drive control. (Reverse Flow) MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 12: Step 2. Spring Lock

    The Spring Lock should always be engaged when transporting, moving or storing the MTC. Step 2. 1. Unlatch the Spring Lock by pulling up n the red handle. Lock Engaged Lock Released MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 13: Step 3. Coolant Water

    1 gallon of water per inch depth cut. Step 3. 1. Turn on Coolant Water 2. Open Water Petcock (1/8 turn) Petcock 3. Verify that water is flowing out through the Pilot Bit. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 14: Step 4. Begin To Cut

    2. Begin to lower coring assembly by turning the Steering Orbital clockwise until the Pilot Bit engages the ground. Clockwise Motion 3. When the coring drum contacts the substrate use Auxiliary Water Hose to cool the drum until it has fully seated. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.
  • Page 15 9. Engage Spring Lock before moving attachment. ATTENTION Do not move the equipment until you are sure that the core is loose. It is very difficult to reposition the MTC over a partially cut core! MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 16: Parts

    Parts CORE DRUM ASSEMBLY GR-5 HHCS 3/8 X 1 1/2 CP-AFLNG CD - 8 CD - 10 CD - 12 CD - 18 CP - SHAFT CP - PDC MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technlogies Inc.

  • Page 17: Pillow Block Assembly

    Parts PILLOW BLOCK ASSEMBLY MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technlogies Inc.

  • Page 18: Drylin Rails And Cars

    Parts DRYLIN RAILS AND CARS ATTENTION Cars are self adjusting and self lubricating. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technlogies Inc.

  • Page 19: Hydraulic Schematic

    THE SPEED OF THE CUTTER WILL DEPEND ON THE FLOW FROM THE POWER UNIT. SET POWER UNIT ENGINE TO MAX RPM TO ACHIEVE 13 TO 16 GPM. HYDRAULIC SCHEMATIC PD50/90 MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technlogies Inc.

  • Page 20: Pre Trip Check List

    8. Are your Driver's Licensed, H2S, WHIMIS, First Aid certificates and are other necessary documents available and current? 9. Have you completed all other pre-departure checks and procedures mandated by your company? MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 21: Utilicor Process - Central Pilot Bit

    Rotary Coring and Reinstatement: 1. Accuracy: The 2 3/8" diameter PDC central pilot bit, which is integral to the Utilicor coring process, acts as a concentric guide for the coring drum, centering and stabilizing it to ensure a fast and accurate cut.

  • Page 22: Tips For Sucessful Coring Operation

    9. Check the coring teeth on the drum regularly for wear. You will save time by cutting with sharp teeth, and reduce the chance of the core becoming stuck inside the drum, which tends to happen once the life of the teeth has been used up. MTC Coring Unit. Operator’s Manual © 2016 Utilicor Technologies Inc.

  • Page 23: Troubleshooting

    Important: Refer to the owner’s manual of the power souece to which your MTC is attached to. For all service and maintenance related questions. This Utilicor Operations manual is not a substitution or replacement for original equipment service manuals.

  • Page 24: Warranty

    WARRANTY. The Vendor warrants for the benefit of the Purchaser, and not for any other person, that each new Utilicor product sold by it, or by any of its authorized distributors, will be free from defects in workmanship and material under normal use and service for a period of...

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