Utilicor Minicor 2 Operation Manual

Rotary coring attachment and utilibond permanent pavement bonding compound

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Minicor-2

™

Rotary Coring Attachment

And

Utilibond™ Permanent Pavement

Bonding Compound

Operations Manual

2010

Version MC2 1.1

Utilicor Technologies Inc.

36 Densley Avenue, Toronto, Ontario, Canada M6M 2R1

1-800-572-6666 www.utilicor.ca

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Page 1 Minicor-2 ™ Rotary Coring Attachment Utilibond™ Permanent Pavement Bonding Compound Operations Manual 2010 Version MC2 1.1 Utilicor Technologies Inc. 36 Densley Avenue, Toronto, Ontario, Canada M6M 2R1 1-800-572-6666 www.utilicor.ca...
Page 2: Table Of Contents
Introduction Suggested Operator Qualification and Training Pre-Trip Procedure Pre-Departure Checklist Utilicor Process Pilot Bit and Integral Center Pilot Hole Tips for a Successful Coring Operation Step 1: Operating Instructions for Utilicor Rotary Cutter Step 2: Coring Process Step 3: Site Clean Up...
Page 3 Beacon Drum Speed Adjuster Up/Down Control Orbital Drum Motor Pillow Block Drive Adapter Core Drum Hydraulic Quick Connects Water fill Port Manual Valve E-Stop • Wash Pump Water Petcock Cutter • Stabilizers Water Right Stabilizer © 2010 Utilicor Technologies Inc.
Page 4 Minicor-2 at a Glance High Pressure Wash Pump Water Filter Drill Carriage Adjuster Door Bash Plate Winterizing holder located Assembly on inside of door Left Stabilizer Core Puller Holder Lockable Toolbox © 2010 Utilicor Technologies Inc.
Page 5: Introduction
Neither should it be considered as a replacement for common sense or a substitute for the maintenance requirements of the vehicle or equipment on which your Utilicor unit has been installed or mounted. Most importantly, this operations manual is intended to be used in conjunction with the internal...
Page 6 6666 (toll free), or via email to info@utilicor.ca. For safety reasons, this entire Operations Manual should be reviewed prior to operation of the Utilicor Rotary Coring Unit. Failure to review the entire manual prior to commencing operations, or to follow warnings and operating procedures outlined in this manual, may result in damage to the equipment, injury, or possibly death.
Page 7: Suggested Operator Qualification And Training
A valid driver’s license for the appropriate class or level of motor vehicle or piece of equipment being operated. Successful completion of a practical, on-site training program and • operating examination for the Utilicor equipment, administered by a qualified trainer. First Aid and CPR training. •...
Page 8: Pre-Trip Procedure
Circle-Check Safe and reliable operation of any piece of equipment starts with a comprehensive and thorough pre-trip and post trip procedure. Walk around (circle-check) the Utilicor coring equipment to ensure that the unit is safe to operate. Pre-Trip Inspection The following is a suggestion of some important elements of a pre-trip procedure.
Page 9: Pre-Departure Checklist
(10) Are your Driver's Licensed, H2S, WHIMIS, First Aid certificates and are other necessary documents available and current? (11) Have you completed all other pre-departure checks and procedures mandated by your company? (12) Do you have all the required work-orders and paperwork? © 2010 Utilicor Technologies Inc.
Page 10: Utilicor Process Pilot Bit And Integral Center Pilot Hole
Utilicor Process, Pilot Bit and Integral Center Pilot Hole The central pilot bit and related pilot hole, are unique to the Utilicor process, and perform four important functions in Rotary Coring and Reinstatement: Accuracy: The 2 3/8" diameter bi-cone central pilot bit, which is...
Page 12: Tips For A Successful Coring Operation
Keep the cut space surrounding the core or “kerf” clean and free of debris. You will know you are through the concrete / asphalt pavement when the slurry changes color, and begins to include roadbed materials such © 2010 Utilicor Technologies Inc.
Page 13 (11) Check the coring teeth on the drum regularly for wear. You will save time by cutting with sharp teeth, and reduce the chance of the core becoming stuck inside the drum, which tends to happen once the life of the teeth has been used up. © 2010 Utilicor Technologies Inc.
Page 14 The other alternative is to run power off one of the front lights of the skid-steer, as long as the light will not be required for night use. Contact Utilicor if you do not have the correct connection pins to safely accomplish this.
Page 15: Step 2: Coring Process
This process will allow you, the operator, to safely dismount while the hydraulics remain engaged to power the coring process. Lower either the left or right leveling stabilizer to level the minicor-2™ to level the unit. Left and Right Stabilizers © 2010 Utilicor Technologies Inc.
Page 16 The core drum should spin at approximately: 12” Core Drum – 200 to 225 RMP 18” Core Drum – 175 to 200 RPM 24” Core Drum – 100 to 130 RPM Drum speed flow control © 2010 Utilicor Technologies Inc.
Page 17 10” deep) can be lifted by two men using a spud bar through the eye of the core-puller. Heavier cores should be lifted and positioned with the assistance of a core lifting device. Cores can also be carefully tipped on their side and rolled to the side of the roadway. © 2010 Utilicor Technologies Inc.
Page 18: Step 3: Site Clean Up
High Pressure Wash Petcock Turn water pump on. Water pump switch Detent the valve handle towards yourself to engage the high pressure pump. High Pressure Wash Pump ON/Off Wash down site and minicor-2™ of all slurry and debris. © 2010 Utilicor Technologies Inc.
Page 19: Step 4: Detach Minicor-2
(2) Relieve pressure in the skid-steer’s hydraulic system. (Consult skid-steer operations manual). The hydraulic hoses attached to the skid-steer should go limp. (Failing to do this will make it virtually impossible to reconnect the couplings.) (3) Disconnect the couplers. (4) Unlatch minicor-2™ attachment. © 2010 Utilicor Technologies Inc.
Page 20: Tips For Successful Core Reinstatement
70° F. Colder temperatures will result in proportionately longer setting times, and higher temperatures will reduce setting times. Contact Utilicor for cold weather reinstatement procedures. To achieve even coverage of the Utilibond™ around the entire core, using the core puller, rock the core back and forth and from side to side until Utilibond™...
Page 21 As the Utilibond™ sets, you will be able to feather it as it gains workability, which will result in a flat and level core reinstatement. IMPORTANT: Always read and follow the instructions on the Utilibond™ pail. © 2010 Utilicor Technologies Inc.
Page 22: Core Reinstatement Procedure With Utilibond
1/8" below the surface of the surrounding pavement. This process is referred to as "dry fitting" the core. This is an essential step to a successful core reinstatement. © 2010 Utilicor Technologies Inc.
Page 23 (we recommend the "Mudslinger" brand, available at Home Depot) mix the bonding compound until it is smooth and flowing. (3 minutes). Slowly, pour the entire pail of Utilibond™ permanent pavement bonding compound into the hole. © 2010 Utilicor Technologies Inc.
Page 24 (30 minutes at 70° F), use water (high pressure is recommended) to clean off any excess debris on the pavement and thoroughly sweep the area before leaving. Properly dispose of all excess Utilibond™ material, and reuse or recycle the Utilibond™ pail. © 2010 Utilicor Technologies Inc.
Page 25: Core Reinstatement Equipment
Caution Tape / Signs Hearing Protection blade Hole Cover Safety Boots Shovel Traffic Control Devices Safety Glasses Broom Clean water Gloves Small pointing trowel Pea gravel Traffic Vest 8” taping trowel Dust mask Wire brush Grouting Sponge © 2010 Utilicor Technologies Inc.
Page 26: Cold Weather Procedures
The percentage of glycol to water required will vary, and is dependent on anticipated low temperatures. Obviously the colder the expected temperature, the higher the percentage of glycol to water. Very cold conditions may require pure glycol. Follow the directions and proportions on the anti-freeze. © 2010 Utilicor Technologies Inc.
Page 27 At freezing temperatures ice crystals form on the surfaces to be joined and prevent the bond from forming. To work in winter weather conditions you need to heat the surfaces of both the hole and the core to a temperature of at © 2010 Utilicor Technologies Inc.
Page 28 To achieve these conditions in cold weather we use hot water in the mix and heat the surfaces of both the hole and the core with a specially engineered core heater. Contact Utilicor directly for further details on the latest procedures and equipment for cold weather core reinstatement. Utilicor core heater...
Page 29 Re-toothing kits for all Pro II coring drums (18” drum: Part No. CD-18SEG. 12” drum: Part No. CD-12SEG) can be ordered directly from Utilicor along with a set of re-usable Brazing Magnets (Part No. CD-MAG). To ensure long life, always use an experienced and reputable service provider to service your coring equipment.
Page 30 Keep the minicor-2™ clean. A clean piece of equipment is easier to maintain, easier to inspect for overall condition, will perform better and be safer to operate. Contact Utilicor directly for any parts manuals for original equipment found on your truck or minicor-2™ attachment that are not found in this manual.
Page 31 Drill Carriage Adjustment The new igus drill carriage assembly requires NO GREASE AND NO ADJUSTMENTS. The DryLinT are: Self-adjusting carriage (automatic clearance adjustment) • Maintenance-free, dry operation • Corrosion resistant • Hard-anodized aluminum rails • © 2010 Utilicor Technologies Inc.
Page 34: Troubleshooting
Important: Refer to the owner’s manual of the skid-steer on which your minicor-2™ is attached to. For all service and maintenance related questions. This Utilicor Operations manual is not a substitution or replacement for original equipment service manuals. © 2010 Utilicor Technologies Inc.
Page 37: Warranty
Warranty WARRANTY. The Vendor warrants for the benefit of the Purchaser, and not for any other person, that each new Utilicor product sold by it, or by any of its authorized distributors, will be free from defects in workmanship and material under normal use and service for a...
Page 38 Product name: UTILIBOND Product use: Non-shrink bonding compound for use in permanently replacing pavement cores. Supplier name and address: Manufacturer name and address: UTILICOR TECHNOLOGIES INC. Refer to Supplier. 36 Densley Avenue Toronto, ON, Canada M6M 2R1 Emergency Tel.#: 888-572-6666 WHMIS CLASS: D2A (Chronic health, Carcinogenicity), E (Corrosive properties).
Page 39 Reproductive effects, Teratogenicity, Mutagenicity: Contains Carbon black. Carbon black may cause mutagenic effects to non-reproductive cells, based on animal evidence. Sensitization to material: None known. Synergistic materials: N/Av. Conditions aggravated by exposure: Pre-existing skin, eye and respiratory disorders. © 2010 Utilicor Technologies Inc.
Page 40 Use in a well ventilated area. Avoid inhaling dusts. Avoid all contact with eyes, skin and clothing. Keep away from acids and incompatibles. Keep away from moisture until product is used. Keep container tightly closed when not in use. Wash thoroughly after handling. © 2010 Utilicor Technologies Inc.
Page 41 3. Canadian Centre for Occupational Health and Safety, CCInfoWeb databases, 2003 (Chempendium and RTECs). 4. Material Safety Data Sheet from manufacturer. ==================================================================== SECTION IX - PREPARATION INFORMATION ==================================================================== Prepared by: UTILICOR TECHNOLOGIES INC. Telephone No. 905‐669‐5013 Preparation date: February 3, 2009 © 2010 Utilicor Technologies Inc.
Page 42: Utilibond™ Whimis
Obtain medical attention. Refer To Material Safety Data Sheet for further information. UTILICOR TECHNOLOGIES INC. 411 S. WELLS STREET, SUITE 400, CHICAGO, IL USA 60607 36 DENSLEY AVENUE, TORONTO, ON CANADA M6M 2R1 1-888-572-6666 WWW.UTILICOR.CA © 2010 Utilicor Technologies Inc.
Page 43: Utilibond - Osha
Before using, read Material Safety Data Sheet (MSDS) for this product. This product contains: CAS # 14808-60-7 Crystalline silica, CAS# 65997-15-1 Portland cement, CAS# 1333-86-4 Carbon black UTILICOR TECHNOLOGIES INC. 36 DENSLEY AVE., TORONTO, ON, CA M6M 2R1 1-888-572-6666 © 2010 Utilicor Technologies Inc.

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