Related Manuals for MicroCool RHINO Series
Summary of Contents for MicroCool RHINO Series
- Page 1 RHINO SERIES 2020 Installation & Maintenance Manual Version 03.20 MicroCool 72216 Northshore t. #103-104, Thousand Palms, CA 92276, USA March 2020.docx March 20 Page 1 of 38 Master Rhino Manual_...
- Page 2 ELECTRICAL CONNECTIONS ..............................8 ELECTRICAL CONNECTIONS/ HIGH VOLTAGE ........................8 24V DC VOLTAGE FROM PUMP CONTROLLER ........................9 STANDARD WIRING DIAGRAMS for MicroCool RHINO pump modules ........9 PRINCIPLE OF THE VFD system on the RHINO pump unit ............. 9 March 2020.docx...
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Page 3: Table Of Contents
VARIABLE FREQUENCY DRIVE ............................. 9 MicroCool RHINO - STARTING THE SYSTEM ................9 START UP .................................... 9 PRESSURIZING THE SYSTEM ...................... 10 PRESSURIZING THE SYSTEM .............................. 10 DO NOT ADJUST THE PRESSURE REGULATOR ........................10 If for any reason the regulator is adjusted, or changed, follow this procedure to reset the correct adjustment......10 SYSTEM OPERATION ......................... - Page 4 UL CERTIFICATION ........................26 RHINO ILLUSTRATIONS ......................27 14.1 RHINO FRONT VIEW……………………………………………………………………………………………………………………………………………………27 14.2 RHINO BACK VIEW ................................28 14.3 RHINO RIGHT SIDE VIEW ..............................29 14.4 RHINO LEFT SIDE VIEW ..............................30 14.5 RHINO PLAN VIEW ................................31 14.6 RHINO FILTER AND BRACKET ............................32 14.7 CONTROL PANEL 1 ................................
- Page 5 WARNING!! PLEASE TAKE NOTE OF THE FOLLOWING 1. BEFORE STARTING PLEASE READ THIS GUIDE ENTIRELY BEFORE BEGINNING INSTALLATION ALSO, READ SUPPLEMENTAL INFORMATION RELATING TO OPTIONAL CONTROL EQUIPMENT CRANKCASE OIL PLUG The pump module crankcase vent has been plugged to prevent accidental oil leakage during shipment. Remove the plug and replace with the supplied vent cap before operating pump unit.
- Page 6 WATER QUALITY 2. WATER QUALITY To obtain the best performance, special consideration should be given to the quality of water used in a MicroCool fog system. For more information about Water Quality, consult a MicroCool specialist. MicroCool IS NOT RESPONSIBLE FOR NOZZLE BLOCKAGE DUE TO POOR WATER QUALITY.
- Page 7 3. INSTALLATION OF THE PUMP MODULE Installation Procedure: Determine pump module location • Identify water supply/connection for the system • Determine routing of the high pressure manifold from the pump. • Establish drainage location from the pump. • Verify correct electrical power supply to the pump. •...
- Page 8 4.2.1 The circuit to the pump module must be dedicated and properly sized to carry the electrical load placed upon it by the pump motor. Please refer to the MicroCool Engineering Manual or electrical data plate on the motor to determine the amperage draw of the RHINO pump module.
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Page 9: Variable Frequency Drive
6.1.5 For more details on the VFD drive, the readings and fault status, refer to the WEG Drive supplement at the end of this manual. 7. MicroCool RHINO - STARTING THE SYSTEM START UP 7.1.1 Install UV bulb prior to start up. (If installed) 7.1.2 The system must be primed and flushed before pressurization. -
Page 10: Pressurizing The System
7.1.5 To start the RHINO module press F1 (run in Manual). The pump module will now run, there must be between 20 PSI (1.4 BAR) and 90 PSI (6.2 BAR) of pressure available to the pump at all times. Note- should the water pressure drop below the factory preset of 20 PSI, there is a 3 second delay before the system goes to “FAULT”. -
Page 11: System Operation
9. SYSTEM OPERATION 9.1 FUNCTION KEYS F1 – Manual Run F2 – Auto Ready F3 – Stop/Reset F4 – Use to access parameter settings (hold for 3 seconds) ESC – Exit existing screen OK – Enter/Save F1 – MANUAL RUN F1 operates the pump manually, the pump will run continuously regardless of external controllers or internal time settings. -
Page 12: Time Clock
TIME CLOCK The internal time clock needs to be set to the correct local time. 9.1.1 SETTING DATE & TIME 1. Press and hold F4 for three seconds. 2. Display screen will change to day, time and date. 3. Press “ESC” once. 4. -
Page 13: Cycle/Pulse Timer
9.3.1 SETTING 24 HOUR, 7 DAY CLOCK TIMERS 1. The following feature is available in “Set Param” and is labeled as “WEEK T 1”, “WEEK T 2”, “WEEK T 3”. The default setting is “OFF”. 2. Again, special care should be taken when programing this feature to avoid conflicting times between the three different timers. -
Page 14: Setting Internal Temperature And Humidity Controls (Optional Upgrade)
SETTING INTERNAL TEMPERATURE AND HUMIDITY CONTROLS (OPTIONAL UPGRADE) 1. If this upgrade was ordered with the system, temperature and humidity control will be available in the controller. 2. To access, enable and set the temperature and humidity control. Follow the steps in "Setting Auxiliary Parameters”... - Page 15 MicroCool® RHINO Pump Information Screens Home Screen MicroCool Pump • Software version • Hours of operation • Keypad Functions F1- Press to run manual • F2- Press to run in auto (requires external • contact) • F3- Stop/ Reset F4- Hold for 3 seconds to enter parameter •...
- Page 16 Auto Run • Pump is in “Auto Run” • System Pressure Hours of Operation • One Shot Run • Pump is running in “Auto” mode. • One shot timer is active and counting down. System pressure. • Hours of operation •...
- Page 17 Auto Clock Run • Pump is running “RUN” in auto time clock System pressure • Hours of operation • Pressure Relief • Pump has stopped and is draining • System pressure • Drain Time Auto Cycle Run Pump is running on cycle time •...
- Page 18 Inlet Pressure Fault • Inlet water pressure dropped below safe operating limit 30 second restart delay is in process • If water pressure is restored within 30 second • delay, pump will start up and operate normally • If water pressure is not restored, another 30 second delay will start •...
- Page 19 Lockout Fault- Inlet Pressure Pump system has faulted out on a low water • pressure fault. Restore water pressure to the pump. • • Press F3 to reset Lockout Fault – High Water Temp. **Upgrade on RHINO. Pump system has faulted on high water •...
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Page 20: System Maintenance
OF SIGHT GLASS P400-P500 Giant Pump ELECTRICAL MOTOR SERVICE Two types of electrical motors are used on the MicroCool pump modules. Some small motors have sealed rotor bearings and some require lubrication periodically. Refer to the motor nameplate for the type of motor. If the motor is equipped with external grease nipples refer to the chart below for lubrication instructions. -
Page 21: Inlet Water Filters
INLET WATER FILTERS The inlet water filter cartridges, 5-micron and 10-micron, must be inspected once per week or as needed (See page 27). The change interval of the filter cartridges depends entirely upon the cleanliness of the inlet water. When the “outlet gauge” shows a significant drop in pressure during operation it is time to change the filters. The filter cartridges should be changed at least once every year. -
Page 22: Optional Extras
OPTIONAL EXTRAS ULTRAVIOLET FILTER (UV): High Intensity Light to kill bacteria and germs. CAUTION: DO NOT DIRECTLY LOOK AT THE UV LIGHT AS EYE DAMAGE MAY OCCUR The UV light filter is shipped with the UV bulb in a separate protective tube. The bulb is installed prior to starting the pump unit. -
Page 23: Trouble Shooting
11. TROUBLE SHOOTING PUMP MODULE HAS STOPPED RUNNING Pump system has faulted out due to loss in supply water pressure or VFD fault. Pump will try re-start in 30 seconds. If the water pressure has not been restored, or the VFD fault automatically re-set, the pump system will remain off for another 30 seconds. - Page 24 F0022 Wrong voltage supply; check if the data • on the inverter label complies with the power supply and parameter P0296. Supply voltage is too high, producing • voltage on the DC link above the maximum value (in P0004): Ud>410 Vdc in 200-240 Vac (P0296=0). Overvoltage fault on the intermediate circuit.
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Page 25: Warranty
MicroCool warrants that the goods to be delivered will be of the kind and quality described in the sales order or contract, and will be free of defects in workmanship or material. Should any failure to conform to this warranty... -
Page 26: Ul Certification
CERTIFICATE OF COMPLIANCE 20190307-E352513 Certificate Numbe r E352513-20120418 Report Reference 2019- MARCH-07 Issue Date MICROCOOL Issued to: 72216 Northshore St. Unit 103-104 THOUSAND PALMS CA 92276 INDUSTRIAL CONTROL PANELS This is to certify that representative samples o f USL, CNL - Industrial control panels. -
Page 27: Rhino Illustrations
14. RHINO ILLUSTRATIONS RHINO FRONT VIEW March 2020.docx March 20 Page 27 of 38 Master Rhino Manual_... -
Page 28: Rhino Back View
RHINO BACK VIEW March 2020.docx March 20 Page 28 of 38 Master Rhino Manual_... -
Page 29: Rhino Right Side View
RHINO RIGHT SIDE VIEW March 2020.docx March 20 Page 29 of 38 Master Rhino Manual_... -
Page 30: Rhino Left Side View
RHINO LEFT SIDE VIEW March 2020.docx March 20 Page 30 of 38 Master Rhino Manual_... -
Page 31: Rhino Plan View
RHINO PLAN VIEW March 2020.docx March 20 Page 31 of 38 Master Rhino Manual_... -
Page 32: Rhino Filter And Bracket
RHINO FILTER AND BRACKET March 2020.docx March 20 Page 32 of 38 Master Rhino Manual_... -
Page 33: Control Panel 1
CONTROL PANEL 1 March 2020.docx March 20 Page 33 of 38 Master Rhino Manual_... -
Page 34: Control Panel 2
CONTROL PANEL 2 March 2020.docx March 20 Page 34 of 38 Master Rhino Manual_... -
Page 35: Control Panel 3
CONTROL PANEL 3 March 2020.docx March 20 Page 35 of 38 Master Rhino Manual_... -
Page 36: Control Panel 4
CONTROL PANEL 4 March 2020.docx March 20 Page 36 of 38 Master Rhino Manual_... -
Page 37: Rhino Solenoid
RHINO SOLENOID March 2020.docx March 20 Page 37 of 38 Master Rhino Manual_... -
Page 38: Rhino Notes
RHINO NOTES March 2020.docx March 20 Page 38 of 38 Master Rhino Manual_...
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