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Related Manuals for Sovan's CTD10R-E
Summary of Contents for Sovan's CTD10R-E
- Page 1 CTD10R-E Electric Pallet Stacker Operation Manual Parts Catalogue...
- Page 2 According to ISO 3691 “Safety Specification of Motor Industrial Vehicles”, load capacity and lifting height of our CDD Electric Pallet Stacker are stipulated as follows: 1．——When the lifting height of CTD10R-E stacker is below 2500mm (including2500mm), the maximum load capacity is the rated capacity. Overloading is prohibited.
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Page 3: Table Of Contents
Table of Contents 1． ………………………………1 main technical parameter Outline drawing and 2． ………………………………………………...3 Brief introduction of structure 3． ……………………………………..……….…………….3 Safety specifications 4． ……………………………………………………………….….8 Initial operation 5． …………………………………………….….9 Use and operation instruction ……………….…..12 Use, maintenance and charging of storage battery ． 7．... - Page 4 Appendix： 《 》 Safety Specifications of Motor Industrial Vehicles Brief introduction ： CDDR electric pallet stacker adopts storage batteries as the dynamic source and a AC motor as the driving force, traveling through gear transmission. The lifting of the fork relies on the DC motor and the hydraulic transmission system.
- Page 5 You shall pay attention to statements that are in direct or Notice indirect relation with personal security and truck maintenance.
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Page 6: 1． Outline Drawing And Main Technical Parameter
1. Outline drawing Outline drawing CTD10R-E... - Page 7 CTD12R-E Electric Pallet Stacker Manufacturer(abbreviated) CTD10R-E Model Driving model： Electric(Storage battery), Driving model（Manual, Walking, Stand driving, Walking diesel, gasoline, fuel gas Q(kg) 1000 Rated load Seat driving ,Order picking） Load center distance (mm) (mm) Front overhang (mm) 1280 Tread Service weight(with battery)
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Page 8: 2． Brief Introduction Of Structure
2． Brief introduction of structure (See also the structure diagram and the principle diagram of the major parts) The stacker mainly consists of frame, mast, fork, lifting oil cylinder, operation handle, steering device, driving wheel, storage battery pack, hydraulic power unit and control system for electrical equipment, etc. 3. - Page 9 ⑵Wear of the driver during truck driving： Notice Please put on safety shoes and protective clothes. Do not wear clothes that are too loose for sake of being caught, which would result in danger. ⑶ Rules that must be observed： Notice Never drive the truck when you are tired or un-concentrated, with an injection of drug, or after a liquor drinking.
- Page 10 maintenance handbooks. Only in the event that the truck manufacturer is no longer in business and there is no successor in the interest to the business, the user may arrange for a modification or alteration to a powered industrial truck, provided, however, that the user shall: a) arrange for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and their safety;...
- Page 11 Notice If the driver’s view is shielded by the bulky goods carried, please drive backwards or drive under the guidance of other working personnel. Notice Ensure no people around the truck when driving backwards. Notice Driving through the narrow access shall be guided by working personnel. Notice At crossroad or other places impeditive for view, the driver shall not drive until there is no person at both sides.
- Page 12 Abrupt turning during traveling may cause the tilting of truck and result in ⚫ serious accident. Do decelerate and take care to turn. Notice Observe all items of safety rules on working place. Decelerate and sound horn when travel by other truck or vehicles. Avoid driving in places with bad view. Notice Ensure to provide certain clearance between truck and entrance.
- Page 13 move at a low speed when turning, at a narrow aisle, passing by swing doors or places where view impeded. And the truck shall keep enough distance with the forklift moving forward. Abrupt stop, sharp turn and overtaking are forbidden at dangerous places or where view is impeded except accidents. It is forbidden hold body or hands out of the driving cabin.
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Page 14: 4．Initial Operation
4．Initial operation 4．1 Initial operation： 4．1．1 In case of dangerous conditions, the power can be cut off, and the battery plug must be connected to the emergency parking plug of the stacker itself. Warning It is strictly forbiddent to operate the stacker without emergency parking plug. - Page 15 the electric energy meter on the instrument panel of the truck. If the zero end grid is bright, it indicates there is no electric power in the batteries and charging should be conducted at once. It is prohibited to operate the truck without electric power as that will greatly reduce the service life of the batteries and even damage the batteries.
- Page 16 After the above check, if there is no failure in the truck, it can be put into operation; if there is some failure, please repair it at once. It is prohibited to use trucks with problems. 5．2 In operation： 5．2．1 Accelerator knob: The accelerator knob is used for controlling traveling direction and speed of the stacker.
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Page 17: Use, Maintenance And Charging Of Storage Battery
put the goods carefully on the shelf. Take the fork away from the goods and drive the stacker slowly to make the fork out of the goods pallet. (The tip of the fork is 300mm from the goods shelf.) Lower the fork until it is 300mm from the ground and drive the stacker away from the shelf. - Page 18 Warning There is hydrogen gas accumulated in the battery case during charging. Thus the charging environment requires good ventilation and there should be no flame, otherwise explosion or fire may occur. Initial charge 6．1 6．1．1 Initial charge should be conducted for batteries that have never been used 6．2 Use and maintenance 6．2．1 In order to guarantee the service life of the batteries, the batteries in use should be fully charged.
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Page 19: 7．Inspection Before Operation
7．Inspection before operation: For the sake of safety operation and good situation of the electric truck, it is compulsory to check the truck completely before operation. Contact the sales department of our company when founding problems. 7．1 Check point and check content: Check point Check content When the operation handle is turned, with... -
Page 20: 9． Periodic Maintenance And Upkeep
9． Periodic maintenance and repair: Comprehensive check for truck can avoid malfunction and ensure the service life. The hours listed in maintenance procedures is based on the cases that the truck works for 8 hours per day and 200 hours per month. - Page 21 The electrolyte of storage battery is prepared well before the truck leave the factory, and it is filled into the storage battery by the professional personnel before the first use. First, place the truck to the site with good ventilation, open the lid of storage battery box, and open all the top plastic lids of storage battery. The plastic pot with storage battery electrolyte inside is raised using plastic funnel, and the electrolyte is poured into the storage battery in a slow way until the liquid level can be seen.
- Page 22 Check point Check content Whole status Abnormal or not. Whole truck Horn Sound When the operation handle is turned, with the Operation handle handle switching between area A and B, there is a noise from the brake. The clearance between brakes should be kept Steering Brake clearance between 0.2mm and 0.8mm.
- Page 23 period of use, performance of the brake will decline due to the wearing and tearing of the brake plate. Then it is necessary to adjust the clearance of the brake. As indicated in the drawing, first use the insert ruler to check the clearance between the brake plate and magnetic steel.
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Page 24: Storage, Transportation, And Loading&Unloading
A. When it is normally loaded, we advise: Hydraulic oil: LHPISOVG46, in accordance with standard DIN51524T.2, the average sustained temperature should between 40 degrees to 60 degrees. B. When it is over loaded, we advise: Hydraulic oil: LHPISOVG68, in accordance with standard DIN51524T.2, the average sustained temperature is above 60 degrees. -
Page 25: 11．Replacement Of Storage Battery
Support the side near to driver of truck with square timber to lift the driving wheels of truck from the ground. Apply a layer of flimsy oil or grease on all the bared surface of mechanical parts. Lubricate the truck. Check the status of storage battery and electrolyte, and imbrue the non-acid lubricating grease to the binding post of storage battery. - Page 26 ① The side-magnetic brake of the drive wheel does not suck and Repair or replace the stacker is in a braked condition. ②The walking motor carbon brush is worn or bad contact between the Repair or replace stacker steering device start.(The contactor carbon-brush.
- Page 27 lifting oil cylinder appropriate ④Insufficient hydraulic oil quantity filtered hydraulic oil ⑤ Insufficient voltage of the storage Charge the battery battery ⑥ The control handle is not horizontal or vertical, the oil pump motor Improper operation has not been turned on. ⑦...
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Page 28: Common Faults Signal And Trouble Shooting
12．1 Adjustment methods of safety valve pressure The pressure of safety valves has already been adjusted when the truck is ex-factory. Users shall not adjust the pressure at will. Otherwise it will bring danger to the truck’s hydraulic system and safety. - Page 29 Accelerator, key switch, or prohibit the importation of several actions to 7 HPD FAULT HPD f a u l t implement operations in the wrong order A d j u s t t h e a c c e l e r a t o r i m p r o p e r l y M a i n c o n t a c t o r i s a d h e n s i v e o r o p e n c i r c u i t...
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Page 30: 14．Lists Of Accessories, Spare Parts And Vulnerable Parts
14．Lists of accessories, spare parts and vulnerable parts 14.1 CTD10R-E accessories, spare parts and vulnerable parts Type & Name Use position Quantity Remarks specification Unlock the Key to the electric lock electric lock Electric Fuse equipment Electric Fuse 125A equipment... - Page 31 Hydraulic Schematic Diagram (standard)
- Page 32 AC 220V 24V/10A 24V/65Ah CURTIS 1212 Electric Schematic Diagram (standard)
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Page 33: Packing List
16．Packing list Packing List of CTD10R-E Electric Pallet Stacker Consignee: Ex-work No.: Contract No.: Ex-work Date: Quant Net weight Dimension Name Remarks (kg) (L×W×H) CTD10R-E electric A complete set. pallet stacker Technical documents, Accessory box accessories and spare parts. Note: 1. The following documents are in the file bag: ①Operation manual of CDDR Electric Pallet Stacker... -
Page 34: Appendix I Safety Specifications Of Motor Industrial Vehicles
Appendix 1 ISO3691 Powered industrial trucks—Safety code The Second Part Safety Code of motor industrial trucks in service, operation and maintenance Safety rules for the user and driver In order to use the motor industrial truck well, this part set up some rules. The 14.1 is applied to the user, the 14.2 is for the driver. - Page 35 The user should pay attention to section 6 of the code, which is about the stability of the truck in the working conditions. When operating correctly, the high lift truck accord with the section 6 is steady, but the incorrect operating or the wrong maintenance could let the truck working unsteadily.
- Page 36 orientation and fixation correctly. Do not put tools and other metal substance on the lidless battery. Without the special approval (for example the truck factory), the electrical motor truck should not change the battery with different voltage, weight or size. It is obliged to use the battery stated by the factory.
- Page 37 The gangplank or transition board should have non-slip finishing. On the both sides of the gangplank or transition board, should mounted the facility to prevent the truck from going over it’s edge. When the gangplank or transition board is fixed its location, should adopt measures to prevent the reverse joint truck from moving suddenly.
- Page 38 The motor industrial truck could not carry passengers, except for equipped with the facility for the passengers sitting. The driver should pay special attention to the operating circumstance, including the person nearby other staves and fixed or moving substances, and it is necessary to watch out for the passerby at any moment.
- Page 39 pile slowly. When the truck approach and face to the goods pile, it is necessary to adjust the mast to the vertical location, and lift the load a little higher than the height of the pile. Then running backward the truck Or if using reach truck, extense the fork and descend it to unload the goods.
- Page 40 In crossroads and the occasion that would obstruct the driver’s sight, the driver must reduce the speed of the truck, and issue sound signal. When the truck is operating with load, the driver must control turning equipment and brake system slowly and stably.
- Page 41 necessary measures must be taken to prevent road truck and railroad vehicle from moving. Before a semi- trailer that is not linked with a tractor runs on the road truck or railroad truck ,it must be ensured that the supporting part of the stilt of the semi- trailer is located at the supporting position.
- Page 42 report it to the superior in concern. It is forbidden to repair or adjust the truck by the truck by the driver without permission. The truck which fuel oil system is leaking could not be uses without repair. 14.2.4.2 Refuel Before refuel, it is necessary to close the engine, brake the truck and the driver should leave the truck.
- Page 43 out, and make sure that the wind hole is in effect. Open the cover of the battery (or separate room) to exhaust the gas and thermal. In the battery charging area, should adopt measures to prevent open flame, spark or electric arc. Smoking is forbidden.
- Page 44 15.2.9 Make sure that all the nameplates, indicator boards and labels (pattern) are clear and legible. 15.2.10 Inspection shall be taken for fuel oil system and auxiliary fittings to see if there is any leakage. Soap bath shall be used for leakage inspection of liquefied petroleum gas system. truck must leave the working site in case of any leakage in fuel oil system.
- Page 45 Recording card of maintenance and upkeep process: Maintenance Maintenance Maintenance Items Material used Remarks time Part personnel Customer advisement feedback Occurrence Location of Items Faults causes Trouble-shooting Remarks time faults...
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