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Smart wasp X0ps Instruction Manual

Pallet wrapping machine
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Summary of Contents for Smart wasp X0ps

  • Page 1 Smart Wasp...

  • Page 2: Table Of Contents

    Smart Wasp Catalogue 1 Basic Information........................4 1.1 Manual purpose......................4 1.2This user manual......................4 1.3 Agreement........................5 1.4 Environmental protection..................5 1.5 Machine identification....................6 1.6 Additional help and information................6 2 Safety Instructions........................ 7 2.1 Standards and directives..................7 2.2 Safety regulations......................7 2.3 Operational skills.....................
  • Page 3 Smart Wasp 5.7 Turn on device......................33 5.8 Turn off the device....................34 5.9 Touch screen homepage..................34 5.10 Pause packaging cycle..................36 5.11 Automatic operation stop (emergency stop)............. 36 5.12 Return to origin...................... 36 5.13 Manual operation....................37 5.14 Administrator settings................... 37 5.15 Equipment status....................

  • Page 4: Basic Information

    The source language of this manual is Chinese. The source Chinese text will be legally binding to prevent any differences between the translated text and the source text. The author of this manual is Smart Wasp Intelligent Technology (Suzhou) Co., Ltd., hereinafter referred to as Smart Wasp. Note As we continue to improve and develop our products, it is not always possible to provide true pictures of every detail of the machine.

  • Page 5: Agreement

    Smart Wasp As we continue to improve and develop our products, modifications to the machine are part of internal procedures and you may receive supplemental and other information at a later date, including corrections or improvements. Note Incorporate these supplements into this manual to ensure that customers always have the latest version of the manual.

  • Page 6: Machine Identification

    Smart Wasp 1.5 Machine identification 1.6 Additional help and information Wasp is committed to providing the highest level of support for its users and operators. Depending on the product, the support provided mainly includes: · Training · Service Management System ·...

  • Page 7: Safety Instructions

    Smart Wasp 2 Safety instructions 2.1 Standards and directives The machine is designed and manufactured in accordance with the requirements of the Machinery Directive 2006/42 / EC and the legal requirements applicable at the date of construction: · Machinery Directive:2006/42/EC ·...
  • Page 8 Smart Wasp · Before performing any tasks on the machine, check that the machine is safe and that there are no obstacles around the device. · Always be vigilant and pay attention to your actions. Do not work on the machine when you are tired or drinking or taking medicine.
  • Page 9 Unauthorized modification or alteration of the machine can cause serious personal injury or even death Smart Wasp are always willing to turntableuss the issue of improving the value of the machine for users by modification or change. See section 1.6 2.2.5 Guarantee...
  • Page 10 Smart Wasp When moving the machine, please follow the safety instructions provided in Chapter 5. 2.2.8 Safety-operation · Please observe the general safety instructions. See section 2.2.1. · Make sure that the machine and its surroundings are kept dry. ·...

  • Page 11: Operational Skills

    Smart Wasp - turntableonnect the power plug from the power outlet. - Wait for at least two minutes. · If the safety function is bridged or temporarily disabled, the safety function is reactivated or enabled immediately after the repair work is completed. Before cleaning the machine for production, be sure to check the normal functioning of the safety functions.
  • Page 12 Once the lower cover touches the protection switch, the machine will stop 2.4.4 Ground wire The electrical system is grounded. For the ground wire, the continuity test was performed after the smart wasp was commissioned. When leaving the factory, insulation tests and insulation strength tests are performed on electrical systems.
  • Page 13 Smart Wasp 2.4.5 Anti-fall lock When the chain breaks accidentally, the anti-fall protection system can effectively stop the Film carriage effectively to prevent falling.
  • Page 14 Smart Wasp 2.4 Major operational risk safety warnings Operators must pay attention to the following safety warnings during the normal operation of the equipment: · Danger of body collision and carryover: Do not touch the machine parts while the machine is running ·...

  • Page 15: Technical Parameter Description

    3 Technical parameter description 3.1 Composition of main components X0ps standard pallet wrapping machine uses stretch film to pack pallet goods. The wrapping film can be evenly attached to the pallet goods in the pre-stretch mode. Its main components are shown in the figure below.
  • Page 16 Smart Wasp A Tower B Electric control box C Film carriage D Turntable...

  • Page 17: Control Panel

    Smart Wasp 3.2 Control Panel 3.2.1 Main control panel Number Description Features The touch screen is used to operate the TOUCH Touch screen equipment and set the operating parameters. Refer to Section 5.7 Turn the main switch clockwise to power on the...

  • Page 18: Working Principle

    Smart Wasp 3.2.2 Sensor location The icon below shows the information of the sensor position of the device and the access system, which is convenient for maintenance. 3.3 Working Principle The operation of the X0 standard wrapping machine can be completed by an operator.

  • Page 19: Optional

    Smart Wasp position (origin) with the turntable. At the same time, the film carriage at the bottom cooperates with the Turntable to release the film, and the film is wrapped on the goods under the rotation of the Turntable 3. According to the packaging requirements of different goods, the film starts to rise...
  • Page 20 Smart Wasp 3.5 Technical Parameters And Main Configuration 3.5.1 Institutional parameters Model Machine size See above Brand Smart wasp Film roll thickness 14mic Film roll width 500 mm Film roll diameter 250mm...

  • Page 21: Transportation And Installation Instructions

    Smart Wasp Power Film exit method Standard pre-stretch ratio 200% pretension Packaging speed 30 Torr / hour Intelligent AV sensor standard Packaging height 2000mm Packing weight 1500Kg 0-12RPM 0-5.5m / min Turntable speed Film carriage lifting speed (adjustable) (adjustable) Turntable size...

  • Page 22: On-Site Transportation

    Smart Wasp 3 、 Pay attention to waterproof and severe vibration during transportation. 4.2 On-site transportation Note: No need to disassemble the machine, the machine can be moved as a whole 1、Turn on the power and move the film carriage up a distance (see 5 operating instructions for details) a.

  • Page 23: Temporary Storage

    Smart Wasp 5、Insert the fork teeth of the forklift into the bottom of the machine and raise the machine by about 50mm 6、Move to a new location Cautious During transportation, pay attention to the obstacles on the top of the machine and the obstacles on the floor, such as the sink.
  • Page 24 Smart Wasp A 2000mm B 1000mm · Leave some space around the machine for daily operation, maintenance and repair · In order to achieve the best operating condition of the machine, place the machine on a flat surface, if necessary, level the machine with a gasket.

  • Page 25: Device Installation

    Smart Wasp Before moving the loading and unloading main body, other parts must be manually moved. 4.4.6 General hardware tightening torque reference The torque and performance specifications of the fasteners provided and recommended for this product are shown in Table 4.1.
  • Page 26 Smart Wasp Figure 4.5.2.1 (3) Connect the Turntable motor and the sensor quick-connect aviation plug, and the connection is as shown in the figure below.
  • Page 27 Smart Wasp Figure 4.5.2.2 Figure 4.5.3.1 4.5.3 Electric control box installation （1）Use a suitable tool to remove the fixing plate used to fix the electric control box...
  • Page 28 Smart Wasp during transportation, and place it properly for future transportation and fixing. （2）Slowly rotate the electrical control box in the direction of the arrow (Figure 4.5.3.1) until one side fits the post. （3）Open the door of the electric control box, and fasten the electric control box and the post with screws.
  • Page 29 Smart Wasp 图 4.5.4.1...

  • Page 30: Instructions

    Smart Wasp 5 Instructions 5.1 safety instructions Warning Strictly observe the operating safety regulations (refer to Section 2) and the instructions given in this chapter. 5.2 Operator tasks 1. Turn on the machine. See section 5.3. 2. Install the replacement film. See section 5.4.

  • Page 31: Installation And Replacement Of Stretch Film

    Smart Wasp 5.4 Installation and replacement of stretch film Note Use only roll types that meet the specifications given in Section 3.5.1. 1. First, ensure that the wrapping film is replaced while the machine is safely stopped. 2. Lift the used wrapping film core up from the roll holder and take it out.

  • Page 32: Loading Pallet Instructions

    Smart Wasp 5. Feed the wrapping film into the turntable. 6. Tie the ends of the wrapping film to a pallet and the machine is now ready for packaging. 5.5 loading pallet instructions The operation of the standard wrapping machine can be completed by an operator.

  • Page 33: Turn On Device

    Smart Wasp 5.7 Turn on device 1.Check for error messages. See section 7.2. 2.Press one of the start buttons: · Start button on the main control panel · Start button on touch screen After the start operation is completed, the turntable starts to rotate, and the pallet is wound around the film.
  • Page 34 Smart Wasp Number Name Icon Description Wrappin Number of turns around the film (reference g mode setting value: 2) setting The number of turns around the bottom of the film (reference setting value: 2)
  • Page 35 Smart Wasp Number of wrapping up and down (reference setting value: 1) Time to continue rising after detecting the height of the cargo (reference setting value: 2.5) Speed wrapping force: The tightness of the wrapping setting film. When the wrapping force increases, the...

  • Page 36: Pause Packaging Cycle

    Smart Wasp Manual Independent control of different locations of the device. Set up The administrator performs related settings on the device Click to select normal wrapping mode and cover sheet film mode, the button turns green during cover film mode...

  • Page 37: Manual Operation

    Smart Wasp 5.13 Manual operation You can select the manual operation mode on the screen: Press key，Go to the manual page. 1. Press the Turntable (A). The Turntable starts to rotate. Press the Turntable again. Stop rotation. 2. Press up (B) to start raising the Film carriage, press again or touch The film carriage stops rising when it hits the upper limit.

  • Page 38: Equipment Status

    Smart Wasp Name Icon Description Number equipment status Jump to setting status page Jump to the parameter setting parameter settings page Jump to multi-select interface page Multiple choice interface Display the current system System time time User password Jump to user password...
  • Page 39 Smart Wasp 5.15 Equipment status...
  • Page 40 Smart Wasp Name Icon Description Number Jump to device information Device Information page Production information Jump to production information page Back to administrator Administrator settings settings page Homepage Return to automatic screen...

  • Page 41: Multiple Choice Interface

    Smart Wasp 5.16 Multiple choice interface...
  • Page 42 Smart Wasp Name Icon Description Number Jump to I / O monitoring I / O monitoring interface interface language Jump to language selection selection I help page Jump to the help page Administrator Back to administrator settings settings page Return to automatic screen...

  • Page 43: Parameter Settings

    Smart Wasp 5.17 Parameter settings...
  • Page 44 Smart Wasp Number Name Description Low speed running time of the Slow start Turntable at the start of automatic time operation Slow start wrapping force of wrapping film Wrapping force during slow start Turntable speed During slow start, the Turntable...

  • Page 45: Automatic Operation

    Smart Wasp Press and hold, all parameters Parameter can be restored to factory recovery values after 2 seconds 5.18 Automatic operation Device reset After confirming the normal operation of each mechanism by manual operation, click the screen reset button to reset the device to the original position. At this time, the column LED light is blue.
  • Page 46 Smart Wasp Film break alarm When the device is in automatic operation, the film carriage motor should also be in continuous operation so that the device can exit the film normally. If the device is in automatic operation, but the film carriage motor has not been in the running state for a continuous period of time (that is, the film break alarm delay in the parameter settings), the film break alarm will be triggered at this time.

  • Page 47: Care And Maintenance Instructions

    Smart Wasp At this point, you can choose to reset it.Or click to continue wrapping. Emergency stop alarm At any time, press the emergency stop button, the device will stop all actions, be in a stopped state, and trigger an emergency stop alarm, as shown in the figure.

  • Page 48: Check The Function Of Safety Facilities

    Smart Wasp Cleaning rollers on the film √ carriage Add lubricating oil √ seated bearings 6.10 Lubricated Turntable √ transmission chain 6.11 Check the chain tension of the drive chain in the √ column 6.12 Checking the travel wheels of √...

  • Page 49: Add Lubricating Oil To Seated Bearings

    Smart Wasp Note Some types of film leave a layer of sticky glue on the surface of the film carriage roller, which can cause the film to slide on the roller. 1. Check that the system is safe, see section 6.2.

  • Page 50: Checking The Travel Wheels Of The Turntable

    Smart Wasp 1. Check the system for security, see section 6.2. 2. Loosen the fasteners (A). 3. Remove the chain cover (B). 4. Check the tension of the transmission chain (C) 5. Lubricate the drive chain (C) with chain grease.

  • Page 51: Check Column Chain Tension And Lubricate

    Smart Wasp 3. Remove the turntable (B). 4. Check the condition of the walking wheel (C). 5. If damaged, replace the wheel assembly. 6. After the inspection and repair are completed, proceed in the reverse order and reinstall the removed parts.
  • Page 52 Smart Wasp spanner space; 5. Check the tension of the column transmission chain; 6. If the chain is loose, use a wrench to tighten the tension bolts on the chain; Lubricate the tower chain with chain grease; First install the pillar lower cover, and then install the Turntable motor cover.

  • Page 53: Troubleshooting Instructions

    Smart Wasp 7 Troubleshooting instructions 7.1 Safety instructions Warning Strict compliance with safety regulations For repairs and troubleshooting see 2.2.11 7.2 Troubleshooting 7.2.1 Inverter alarm message description The following table shows the alarm messages, possible causes, and solutions to be taken on the operation panel of the inverter.
  • Page 54 Smart Wasp • The Vdc controller must be enabled report (P1240) and the parameter settings are r0949 = 1 or 2: correct. software report Explanation: Excessive ramp down or motor driven by an active load may cause the motor to be in regenerative mode.
  • Page 55 Smart Wasp • The inverter is Check the following: overloaded. • The duty cycle must be within the Inverter I2t • Load cycle demand specified range. is too high. • The motor power (P0307) must match • The motor power...
  • Page 56 Smart Wasp voltage (r0026) are below the specified limits. Explanation: A504 The alarm threshold for r0037 [0]: radiator temperature r0037 [1]: Chip junction temperature Inverter heat sink (including heat sink) check overheating temperature The following: • Ambient temperature must be within...
  • Page 57 Smart Wasp • Check whether the motor weight (P0344) is reasonable. If necessary, replace the motor. • If the motor is not a Siemens standard motor, change the standard overheating temperature through P0626, P0627, and P0628. A922 inverter Check whether the motor is connected to Inverter unloaded.Therefore,...

  • Page 58: Common Mechanical Faults And Troubleshooting

    Smart Wasp 7.2.3 Common mechanical faults and troubleshooting Serial Fault possible reason Solution number description 1. Turn the "emergency stop button" on the operation panel to eliminate 1. Emergency stop button Turntable does the "emergency stop alarm", and the was pressed not rotate after red light at the top will disappear.

  • Page 59: Appendix

    Smart Wasp 1. Sensor detects position 1.Adjust sensor to detect distance or deviation position Film carriage 2. Damaged sensor 2.Replace the sensor abnormal film 3.The chain comes off, 3.Clean up foreign objects or rein stall breaks, or has foreign the chain objects 1.The film-pulling roller is...
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  • Page 65: Exploded View And Detailed List

    Smart Wasp 8.2 Exploded view and detailed list 8.2.1 Turntable exploded view and detailed list...
  • Page 66 Smart Wasp Serial Workpiece Artifact name Quantity number number 1650 Simple Round Turntable 9XXDA000330 Welding Parts 9XXDA000014 Turntable sprocket weldment 9XXDA000006 Bottom sensing block 9XXDA000051 Proximity switch mounting plate 9XXDA000332 1650 Turntable JZCSG000015 Deep groove ball bearing 6009 JZCTL000001 Thrust ball bearings 51213 JDQZY000001 Shaft retaining ring Φ45 ×...
  • Page 67 Smart Wasp...
  • Page 68 Smart Wasp 8.2.2 Exploded view and detail list 1）Exploded view of post assembly...
  • Page 69 Smart Wasp Serial Workpiece number Artifact name Quantity number 9XXLM000401 Welding posts 9XXLM000355 Membrane Block Baffle tower chain 9XXDA000343 9XXLM000193 Upper cover 9XXLM000283 Lower cover Proximity switch (normally DKGJJ000001 open) 9XXLM000356 Rear cover Photoelectric switch moving 9XXLM000221 board Photoelectric switch fixing...
  • Page 70 Smart Wasp 9XXLM000371 Cushion board 9XXLM000373 Power frame 9XXLM000263 Lifting main sprocket 9XXLD000068 Lifting spindle JJSWG000009 Lifting trolley motor 9XXDA000008 Gland JZCDZ000001 Block bearing SBPFL204 9XXLM000065 Lifting from sprocket Deep groove ball bearings JZCSG000013 6202 9XXLM000232 Driven wheel 9XXLM000192 Driven wheel bushing...
  • Page 71 Smart Wasp 8.2.3 Exploded view and detailed list of the Film carriage...
  • Page 72 Smart Wasp Serial Workpiece number Artifact name Quantity number 9XXSM000266 Film carriage Welding Parts Motor connection plate 9XXSM000287 welding parts 9XXSM000280 Motor base tension plate 9XXSM000122 Membrane sleeve Aluminum roll through film 9XXSM000123 sleeve 9XXSM000166 No power roller 1 9XXSM000147...

  • Page 73: Wearing Parts

    Smart Wasp 9XXSM000291 Bottom cover 9XXSM000171 Activity head 9XXSM000279 Poly-V-belt upper sleeve 9XXSM000301 Electrical control box 9XXSM000205 Cylindrical gear 26 × 2 9XXSM000206 Cylindrical gear 65 × 2 LH00114 Photoelectric switch 9XXLM000430 Photoelectric switch bracket 9XXSM000305 Film carriage rod spring...
  • Page 74 Smart Wasp bottom gasket Film under 9XXSA0000 the fixed Outsourcing smart wasp sleeve...

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