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ATEX MARKING ..........................203 SPECIAL CONDITIONS FOR SAFE USE ....................203 OVERVIEW OF ZONE 1 AND 21 PURGING SYSTEM FOR GASEYE CROSS DUCT SINGLE GAS ....204 OVERVIEW OF ZONE 1 AND 21 PURGING SYSTEM FOR GASEYE CROSS DUCT MULTI GAS ....206 TECHNICAL PARAMETERS........................
Calibration information The GasEye Cross Duct system is factory calibrated using certified gas mixtures. The instrument utilizes an internal in-line reference gas cell for real time verification of the calibration status or a process gas normally present in the process gas stream.
General information about the analyzer Introduction The laser based GasEye Cross Duct spectrometer is a versatile analyzing tool for industrial process applications. It can be configured to operate in the near-infrared (NIR), mid-infrared (MIR) and infrared (IR) wavelength range thereby covering the majority of all gases of interest in the industrial process monitoring.
(included). The GasEye Cross Duct utilizes an internal in-line reference gas cell or a process gas (e.g. H2O) for real time verification of the calibration status.
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Receiver front panel White LED Cable gland PG21 Cable gland M20 HMI button HMI front panel HMI green LED HMI red LED HMI window Table 2. Descriptions of receiver and transmitter unit. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
General information about the analyzer GasEye Cross Duct Multi Gas (MG) mechanical assembly The GasEye Cross Duct MG (Multi Gas) analyzer consists of a pair of cross-duct sensors - a transmitter and a receiver unit as well as a central unit. The transmitter unit emits laser radiation directly through the process containing the constituents of interest.
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Cable gland M25 Cable gland PG21 Cable gland M20 HMI button HMI green LED HMI red LED HMI front panel HMI window Table 4. Descriptions of receiver, transmitter, and central unit housing assembly. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Functional description Principle of operation GasEye Cross Duct is a laser analyzer that utilizes tunable diode laser (TDL) absorption spectroscopy. The central unit sends a laser light through the process which is detected by the receiver unit mounted on the opposite side of the process.
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Technical data Transmitter unit: 15 kg Figure 6. GasEye Cross Duct Single Gas overview. MULTI GAS Transmitter: Width x height: 230 mm x 202 mm Length: 350 mm Receiver: Width x height: 160 mm x 160 mm Length: 330 mm...
Technical data Figure 7. GasEye Cross Duct Multi Gas overview. Electrical characteristics Power input: 24 VDC nominal (19-30 VDC) Power consumption: < 15VA (single gas) < 25VA (multi gas) EMC immunity: In accordance with EN 61326-1 Electric safety: In accordance with 61010-1 Dynamic performance Warm-up time: approx.
8 x digital output (isolated) WARNING Analog outputs GasEye Cross Duct may have active or passive analog outputs, depending on the customer requirement. Please ensure that the outputs are handled according to their type. For details, please refer to Chapter 5 of this manual.
(LOD) which determines the lowest measurable concentration. This quantity is estimated for each application and is determined for each device before shipping to our customers. For every GasEYE analyzer we determine the limit of detection during a 12-hour cycle in a climate chamber.
Installation Safety information GasEye Cross Duct is classified as a Class 1 laser product. The emitted laser radiation is invisible (near infrared) and not hazardous to an unprotected eye. GasEye Cross Duct has warning labels placed at positions specified in the EN 60825-1:2014- 11 norm.
If the unit is exposed to direct solar radiation, ensure that the total temperature will not exceed the maximum permitted temperature. If these conditions cannot be fulfilled the GasEye Cross Duct must be installed in a cabinet with a controlled environment.
During the installation of the GasEye Cross Duct instrument, the laser and the photodetector must be aligned to the optical axis of the sensor pair. Note that each sensor has an optical axis of its own which is its axis of symmetry.
Some isopropyl alcohol may also be used. Figure 13. Flange with window. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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4. Screw on M16 nuts with pads and tighten them with 14mm hex key and 24mm wrench. Nuts should be tightened with similar torque (around 60- 70Nm) to ensure good sealing on the gaskets. Figure 15. Nuts mounting. GasEye Cross Duct Operating instructions, 05/2021...
Some isopropyl alcohol may also be used. Figure 17. ETC - Flange with window. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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4. Screw on M12 nuts with pads and tighten them with 8mm hex key and 19mm wrench. Nuts should be tightened with similar torque (around 60-70Nm) to nsure good sealing on the gaskets. Figure 19. ETC - Nuts mounting. GasEye Cross Duct Operating instructions, 05/2021...
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Figure 20. Mounting ETC adapter. 6. Tighten the clamp ring (ᴓ 90mm) on the adapter rim. Figure 21. ETC clamp ring. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Installation Alignment of GasEye Cross Duct The transmitter and receiver units must be aligned using two adjustment screws. These screws enable to regulate the axis of symmetry of the transmitter and receiver units and ensure that the laser beam travels properly between them. The receiver/transmitter units are mounted on flanges that have a spherical surface (See figure below) that helps in the alignment procedure.
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3. Coarse alignment tool 4. Allen key for adjustment screws (6 mm size) 5. Batteries for LED torch (3xAAA) and dry grease for flange adapter gasket 6. Spare flange adapter gasket 7. Clamp ring GasEye Cross Duct SG and MG Operating instructions, 05/2021...
1. Place the light source in the sleeve and switch it on. Make sure that the light source is operational. Figure 24. Placing the light source. 2. Proceed to the transmitter side of the instrument. GasEye Cross Duct Operating instructions, 05/2021...
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(on the side of the flange). Figure 26. Aiming piece positioning. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Installation 5. Tighten the clamp ring on the aiming piece rim. Figure 27. Clamp ring tightening. 6. Place coarse aligning unit inside of the aiming piece base. Figure 28. Coarse aligning unit. GasEye Cross Duct Operating instructions, 05/2021...
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8. By sliding the coarse aligning unit the bright spot may be focused on screen. Find position at which the spot becomes the smallest and sharpest. Figure 30. Finding the best spot. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Make sure that crosshair oriented just like in the picture (in line with the aiming tool screw and the purging inlet in flange). Figure 32. Crosshair orientation. GasEye Cross Duct Operating instructions, 05/2021...
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(both transmitter/central unit or CORRECT INCORRECT receiver – picture below) Figure 33. Finding the optimal aligning point. Figure 34. Target aligning point sticker (on the bottom of receiver unit lid). GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Figure 35. Mounting the receiver on the flange. 3. Make sure the receiver tube is connected properly so the front surface of the tube is aligned to the alignment flange sleeve surface. The connection can be tightened now. GasEye Cross Duct Operating instructions, 05/2021...
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Installation Figure 36. The receiver-flange connection. 4. To tighten the connection place the clamp on the rim of the tube. Figure 37. Placing the clamp. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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5. Tighten the connection using the clamp screw. Figure 38. Connection with the clamp screw. 6. Mount the transmitter. Follow the same procedure as for the receiver. 7. The system is now prepared for electrical connections. GasEye Cross Duct Operating instructions, 05/2021...
Please do it carefully since the lid has connection to boards inside the housing. 2. Separate the lid out of the housing, until the end of wire hinges. Keep horizontal direction (perpendicularly to front side). Figure 39. Central unit housing lid bolts GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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3. Tilt the lid at an angle (maximally 110°) to allow easy access to the components inside the housing. Tilt the lid carefully, do not use too much strength Figure 40. Central unit lid opening. Figure 41. Maximum angle of central unit lid opening. GasEye Cross Duct Operating instructions, 05/2021...
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1. Cautiously dismount housing lid by unscrewing each of the four bolts. Do it carefully because receiver unit lid is not attached to the rest of the unit by any other way than the bolts. Figure 43. Transmitter unit lid bolts. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Electrical installation Electrical connections The GasEye Cross Duct gas analyzer consists of a cross-duct sensors - a central/transmitter unit and a receiver unit. The transmitter unit emits laser radiation directly through the process containing the constituents of interest. The receiver unit collects the radiation on the other side of the process duct.
WebServer. Additional cables for industrial protocols must be provided by the customer. GasEye Cross Duct Single Gas GasEye Cross Duct Single Gas consists of central unit and receiver unit. See figure below. Figure 44. Cross Duct Single Gas electrical connection diagram.
Electrical installation GasEye Cross Duct Multi Gas GasEye Cross Duct Multi Gas consists of transmitter unit, central unit and receiver unit. See figure below. Figure 45. Cross Duct Multi Gas electrical connection diagram. GasEye Cross Duct Operating instructions, 05/2021...
Electrical installation GasEye Cross Duct Multi Gas Multi Point The system is composed of two transmitter units, one central unit and two receiver units. See figure below. Figure 46. Cross Duct Gas Multi Point Electrical Connection diagram. Central unit – electrical terminals The description of the central unit electrical terminals with its functionalities is presented in this chapter.
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Electrical installation Figure 47. Top view of the HOST board Figure 48. Electrical terminals numbering. GasEye Cross Duct Operating instructions, 05/2021...
(14AWG). Connect the positive pole of the power supply to the pin 25 and negative pole to the pin 26. Power supply connection diagram is presented at Figure 50. Figure 50. Power supply connection diagram. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
P (Passive). To set analog input or analog output signal to active change assigned switch position on position A (Active). Figure 51. Analog input/output dip switches. GasEye Cross Duct Operating instructions, 05/2021...
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Analog outputs can operate in two modes accordingly to NAMUR NE43 and EN 15267-3:2008. The operation mode can be selected via WebServer in Parameters/AOUT tab. GasEYE device is generated the failure signal at the level of 3.3 mA. NAMUR NE43 is an international association of process instrumentation user companies that have worked on improving the diagnostic coverage in 4 to 20-mA analog output transmitters to address associated safety issues (Figure 52).
LOAD WARNING Active analog outputs GasEye Cross Duct provides supply voltage for the active analog outputs and thus analog outputs MUST NOT BE powered externally. Please set the dip switch to Active (A) before powering up the system. GasEye Cross Duct...
LOAD WARNING Passive analog outputs GasEye Cross Duct does not provide supply voltage for the passive analog outputs, thus they MUST BE powered externally. Please set the dip switch to Passive (P) before powering up the system. GasEye Cross Duct SG and MG...
Figure 56. Exemplary usage of active analog input. WARNING Active analog inputs GasEye Cross Duct provides supply voltage for the active analog inputs and thus analog inputs MUST NOT BE powered externally. Please set the dip switch to Active (A) before powering up the system.
Figure 57. Exemplary usage of passive analog input. WARNING Passive analog inputs GasEye Cross Duct does not provide supply voltage for the passive analog inputs, thus they MUST BE powered externally. Please set the dip switch to Passive (P) before powering up the system.
(green LED -> Power OK, red LED -> Power NOT OK) can be found. Figure 58. Exemplary usage of digital output. WARNING Digital outputs GasEye Cross Duct does not provide supply voltage for the digital outputs, thus they MUST BE powered externally. GasEye Cross Duct Operating instructions, 05/2021...
LED -> Power OK, red LED -> Power NOT OK) can be found. Figure 59. Exemplary usage of digital input. WARNING Digital inputs GasEye Cross Duct does not provide supply voltage for the digital inputs, thus they MUST BE powered externally. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Electrical installation GasEye system provides the resistance temperature detectors (RTDs) input for measuring the process temperature. The system can be configured with two dip switches to operate with PT100/PT1000 and 2-,3-,4-wire connection. Please refer Figure 60 to Figure 62 for signal connection.
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Electrical installation Figure 61. Exemplary usage of 3-wire RTD. WARNING 3-wire RTD require additional terminal connection, please make the external jumper for 36 and 35. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
(2x0.5mm ). For proper operation use only the loop cable supplied by Airoptic. Please refer to Figure 64 for electrical signals connection. Please follow the step-by-step instruction for correct installation. Fiber cable (SMA connector) Power supply (+) Power supply (–)
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EMC contact placed inside the gland. 5. After opening of the receiver side of the instrument you will see the following board. Fiber cable receptacle Receiver power supply Figure 70. Hybrid loop cable installation. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Green –> ( - ) 10. When the installation is completed the assembly should look like on the following figure. Close the receiver unit with the lid. Figure 71. Completed hybrid loop cable installation (nickel-plated brass glands version). GasEye Cross Duct Operating instructions, 05/2021...
3. Place the other two wires from the hybrid loop cable in the ports of the terminal: c. Brown –> 1 d. Green –> 2 Figure 74. Placing wires from the hybrid loop cable in the terminal. GasEye Cross Duct Operating instructions, 05/2021...
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Electrical installation 4. When the installation is completed the assembly should look like on the following figure. Figure 75. Completed assembly. Figure 76. Fiber cable connector grounding (stainless steel glands version). GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Please use the cable with minimum 12 x 0.5mm wires and external diameter between 7-12 mm to fit into the gland. Cable supplied by Airoptic is preferred. Please follow the step-by-step instruction for correct installation. Figure 77. Customer cable.
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3. Ensure that the EMC contact is placed on the aluminum sleeve Figure 79. EMC contact. In case of stainless steel glands version of the analyzer, please mount the customer cable in similar way as on the Figure 76. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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5. Using the wrench (size 24) tighten the connection. The customer cable should now be blocked in the gland. 6. Place the PE wire (green-yellow) under the wing nut and tighten it. Figure 81. PE wire. GasEye Cross Duct Operating instructions, 05/2021...
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Figure 82. Powering the analyzer. 8. Place other wires in proper sockets for connection with analog and digital inputs/outputs as desired for specific application of the analyzer. Figure 83. Connection with analog and digital inputs/outputs. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
A separate ethernet cable is connected via special gland for communication with the analyzer via webserver. To ensure IP65 use only the ethernet cable supplied by Airoptic. Please follow the step-by-step instruction for correct installation. Figure 84. Ethernet cable. GasEye Cross Duct...
Ethernet cable installation instruction (ATEX version): 1. Overview of ethernet cable for ATEX version of analyzer: Figure 88. Ethernet cable (ATEX version). 2. Put the cable through the gland and connect plug into ethernet socket. GasEye Cross Duct Operating instructions, 05/2021...
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3. Place claw and nut in the gland and twist the nut. Make sure the nut is tightened and the cable is not moving in the gland. Figure 90. Ethernet cable connection through sealed gland. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Electrical installation Industrial protocols connection The GasEye Cross Duct gas analyzer has implemented MODBUS RTU, MODBUS TCP and PROFINET industrial communication protocols. On plant can work only one protocol and it is declared by customer during ordering. Thanks to integrated analyzer...
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16 -bits of floating point value (first part) 0x0A Gas concentration 16 -bits of floating point value (second part) GAS103.CONCENTRATION 0x0B Gas concentration 16 -bits of floating point value (first part) GAS104.CONCENTRATION 0x0C Gas concentration GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Gas concentration Scaling to integer value (0 - 27648) GAS105.CONSIM 0x1A Gas concentration Scaling to integer value (0 - 27648) GAS106.CONSIM 0x1B Gas concentration Scaling to integer value (0 - 27648) GAS107.CONSIM 0x1C Gas concentration GasEye Cross Duct Operating instructions, 05/2021...
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16 -bits of floating point value (second part) FIBER1.TRANSMISSION 0x2B Fiber transmission 16 -bits of floating point value (first part) 0x2C Fiber transmission 16 -bits of floating point value (second part) FIBER2.TRANSMISSION 0x2D Fiber transmission GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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16 -bits of floating point value (second part) TEC0.THL_REF_AMP 0x3B Laser amplitude reference 16 -bits of floating point value (first part) 0x3C Laser temperature conditions 16 -bits of floating point value TEC0.AMB_TEMPERATURE 0x3D (second part) GasEye Cross Duct Operating instructions, 05/2021...
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0 - Low level platform is not working 1 - Device initialization and memory test 2 - Internal communication check Automatic gain control calibration procedure SYSTEM.STARTUP_PROCEDURE 0x4B 4 - Device parameters check and set GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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16 -bits of floating point value (second part) AOUT2 0x5F Analog output value 16 -bits of floating point value (first part) 0x60 Analog output value 16 -bits of floating point value (second part) AOUT3 0x61 Analog output value GasEye Cross Duct Operating instructions, 05/2021...
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16 -bits of floating point value (first part) 0x70 Analog input scaling value 16 -bits of floating point value (second part) AIN3.VAL 0x71 Analog input scaling value AIN3.VALSIM 0x72 114 Scaling to integer value (0 - 27648) GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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127 16 -bits of floating point value (first part) Process temperature manual value 0x80 128 16 -bits of floating point value (second part) Process temperature manual value PROCESS.PRESS_IS 0x81 129 Process pressure input signal selection GasEye Cross Duct Operating instructions, 05/2021...
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(second part) Span offset value GAS102.SPAN_CALIBRATION 0x8F 143 16 -bits of floating point value (first part) Span calibration factor 0x90 144 16 -bits of floating point value (second part) Span calibration factor GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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158 16 -bits of floating point value (second part) Span offset value GAS106.SPAN_CALIBRATION 0x9F 159 16 -bits of floating point value (first part) Span calibration factor 0xA0 160 16 -bits of floating point value (second part) GasEye Cross Duct Operating instructions, 05/2021...
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0xAF 175 Signal selection for digital output DOUT.DO2 0xB0 176 Signal selection for digital output DOUT.DO3 0xB1 177 Signal selection for digital output DOUT.DO4 0xB2 178 Signal selection for digital output GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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192 16 -bits of floating point value (second part) Reserved - future use AOUT2.SELECT_SIGNAL 0xC1 193 Measurement signal selection for the output AOUT2.MANUAL_VALUE 0xC2 194 16 -bits of floating point value (first part) Manual mode value in scaling range GasEye Cross Duct Operating instructions, 05/2021...
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207 16 -bits of floating point value (first part) Scaling range value corresponds to 4 0xD0 208 16 -bits of floating point value (second part) Scaling range value corresponds to 4 GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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20 mA 0xDD 221 16 -bits of floating point value (second part) Scaling range value corresponds to 20 mA AOUT4.A 0xDE 222 16 -bits of floating point value (first part) Reserved - future use GasEye Cross Duct Operating instructions, 05/2021...
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(second part) Reserved - future use AIN1.B 0xED 237 16 -bits of floating point value (first part) Reserved - future use 0xEE 238 16 -bits of floating point value (second part) GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Scaling range value corresponds to 20 mA 0xFA 250 16 -bits of floating point value (second part) Scaling range value corresponds to 20 mA AIN3.A 0xFB 251 16 -bits of floating point value (first part) GasEye Cross Duct Operating instructions, 05/2021...
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264 16 -bits of floating point value (first part) Const time value put to IIR filter 0x109 265 16 -bits of floating point value (second part) Const time value put to IIR filter GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Alarm threshold value ALARM2.HYSTERESIS 0x120 288 16 -bits of floating point value (first part) Alarm hysteresis value 0x121 289 16 -bits of floating point value (second part) Alarm hysteresis value ALARM3.ENABLE 0x122 290 Alarm enable/disable GasEye Cross Duct Operating instructions, 05/2021...
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314 Alarm signal selection ALARM5.OPERATOR 0x13B 315 Alarm mathematical operator ALARM5.THRESHOLD 0x13C 316 16 -bits of floating point value (first part) Alarm threshold value 0x13D 317 16 -bits of floating point value (second part) GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Alarm hysteresis value 0x153 339 16 -bits of floating point value (second part) Alarm hysteresis value ALARM8.ENABLE 0x154 340 Alarm enable/disable ALARM8.AUTORESET_ENABLE 0x155 341 Alarm autoreset enable/disable ALARM8.RESET 0x156 342 Alarm manual reset GasEye Cross Duct Operating instructions, 05/2021...
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365 Alarm mathematical operator ALARM10.THRESHOLD 0x16E 366 16 -bits of floating point value (first part) Alarm threshold value 0x16F 367 16 -bits of floating point value (second part) Alarm threshold value GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Process temperature manual value 0x02 2 16 -bits of floating point value (second part) Process temperature manual value PROCESS.PRESS_IS 0x03 3 Process pressure input signal selection PROCESS.PRESS_SENSOR_TYPE 0x04 4 Pressure sensor type selection (absolute/ gauge) GasEye Cross Duct Operating instructions, 05/2021...
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Span calibration factor 0x12 18 16 -bits of floating point value (second part) Span calibration factor GAS102.OFFSET 0x13 19 16 -bits of floating point value (first part) Span offset value GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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33 16 -bits of floating point value (first part) Span calibration factor 0x22 34 16 -bits of floating point value (second part) Span calibration factor GAS106.OFFSET 0x23 35 16 -bits of floating point value (first part) GasEye Cross Duct Operating instructions, 05/2021...
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50 Signal selection for digital output DOUT.DO3 0x33 51 Signal selection for digital output DOUT.DO4 0x34 52 Signal selection for digital output AOUT.FORCE_MANUAL_MODE 0x35 53 Force manual mode for all analog ENABLE outputs GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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66 16 -bits of floating point value (second part) Reserved - future use AOUT2.SELECT_SIGNAL 0x43 67 Measurement signal selection for the output AOUT2.MANUAL_VALUE 0x44 68 16 -bits of floating point value (first part) Manual mode value in scaling range GasEye Cross Duct Operating instructions, 05/2021...
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80 16 -bits of floating point value (second part) Manual mode value in scaling range AOUT3.SCALE_MIN 0x51 81 16 -bits of floating point value (first part) Scaling range value corresponds to 4 mA GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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93 16 -bits of floating point value (second part) Scaling range value corresponds to 4 mA AOUT4.SCALE_MAX 0x5E 94 16 -bits of floating point value (first part) Scaling range value corresponds to 20 mA GasEye Cross Duct Operating instructions, 05/2021...
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108 16 -bits of floating point value (second part) Scaling range value corresponds to 20 mA AIN1.A 0x6D 109 16 -bits of floating point value (first part) Reserved - future use GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Scaling range value corresponds to 4 mA 0x7A 122 16 -bits of floating point value (second part) Scaling range value corresponds to 4 mA AIN3.SCALE_MAX 0x7B 123 16 -bits of floating point value (first part) GasEye Cross Duct Operating instructions, 05/2021...
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Reserved - future use AIN4.B 0x87 135 16 -bits of floating point value (first part) Reserved - future use 0x88 136 16 -bits of floating point value (second part) Reserved - future use GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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158 Alarm signal selection ALARM2.OPERATOR 0x9F 159 Alarm mathematical operator ALARM2.THRESHOLD 0xA0 160 16 -bits of floating point value (first part) Alarm threshold value 0xA1 161 16 -bits of floating point value (second part) GasEye Cross Duct Operating instructions, 05/2021...
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Alarm hysteresis value 0xB7 183 16 -bits of floating point value (second part) Alarm hysteresis value ALARM5.ENABLE 0xB8 184 Alarm enable/disable ALARM5.AUTORESET_ENABLE 0xB9 185 Alarm autoreset enable/disable ALARM5.RESET 0xBA 186 Alarm manual reset GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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208 Alarm signal selection ALARM7.OPERATOR 0xD1 209 Alarm mathematical operator ALARM7.THRESHOLD 0xD2 210 16 -bits of floating point value (first part) Alarm threshold value 0xD3 211 16 -bits of floating point value (second part) Alarm threshold value GasEye Cross Duct Operating instructions, 05/2021...
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233 16 -bits of floating point value (second part) Alarm hysteresis value ALARM10.ENABLE 0xEA 234 Alarm enable/disable ALARM10.AUTORESET_ENABLE 0xEB 235 Alarm autoreset enable/disable ALARM10.RESET 0xEC 236 Alarm manual reset ALARM10.NORMAL_STATE 0xED 237 Alarm normal state value GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Data transmitted by protocol are describe in Modbus RTU chapter and can be find in GSDML configuration file deliver with device. Add-on module Mechanical connection of the ABCC-M40 module to the PCB board GasEye Host ver. 4.X. Elements of the ABCC-M40 module:...
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Electrical installation Figure 92. Elements of the ABCC-M40 module. Steps to plug the ABCC-M40 module into the PCB GasEye Host board are presented on the pictures below: 1. Locate the slot reserved for ABCC-M40 on the GasEye Host PCB board.
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Electrical installation 2. Insert two supports as presented on the picture below. Figure 94. Supports inserting. 3. Plug the ABCC-M40 module to the socket. Figure 95. Plugging the ABCC-M40 module. GasEye Cross Duct Operating instructions, 05/2021...
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Electrical installation 4. Put the overlay and screw it with the support using two screws Figure 96. Putting the overlay 1/2. Figure 97. Putting the overlay 2/2. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Please check the device specification (device is used out of 8 to 9 the specification and/or the process gas is required for reference purposes). Normal operation of the device. Table 11. Startup procedure (SUP) troubleshooting steps. GasEye Cross Duct Operating instructions, 05/2021...
Main Menu page. During the start-up procedure the red LED will flash until procedure completed. It takes approximately minutes complete initialization. Figure 99. Welcome message with Host software version. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Analog input 2 Analog input 3 Analog input 4 Analog output Analog output 1 Analog output 2 Analog output 3 Analog output 4 Figure 100. Main menu overview. GasEye Cross Duct Operating instructions, 05/2021...
Figure 101. Front panel display – subcategories. NETWORK SETTINGS Figure 102. Front panel display - network settings. Items in this category can be edited. IP address of the device Subnet mask IP address of the gateway GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Averaging time for concentration measurement (unit: second) DIAGNOSTIC In this category we can read the HMI and HOST version Figure 104. Front panel display - diagnostic. Items in this category are read-only. HMI ver HMI version Host ver Host version GasEye Cross Duct Operating instructions, 05/2021...
Figure 107. Front panel display – measurements GAS 7-8, TEMCAL. GAS1-8 (e.g. O2, HCL, HCHO) Displays the concentration value for up to eight gases TEMCAL Calculated process temperature (unit: degree Celsius) GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Figure 109. Front panel display – measurements RX2G, PrTemp, PrPres. RX2G Fiber 2 remote RX gain PrTemp Process temperature (unit: degree Celsius) PrPres Process pressure (unit: mbar) Figure 110. Front panel display – measurements TRANS1-3. GasEye Cross Duct Operating instructions, 05/2021...
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Displays the reference signal 1 value Figure 112. Front panel display – measurements REF2-4. REF2 Displays the reference signal 2 value REF3 Displays the reference signal 3 value REF4 Displays the reference signal 4 value GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Figure 114. Front panel display – analog input AIN4. AIN1 Scaled value from Analog Input 1 AIN2 Scaled value from Analog Input 2 AIN3 Scaled value from Analog Input 3 AIN4 Scaled value from Analog Input 4 GasEye Cross Duct Operating instructions, 05/2021...
Figure 116. Front panel display - analog output AOUT4. AOUT1 Scaled value from Analog Output 1 AOUT2 Scaled value from Analog Output 2 AOUT3 Scaled value from Analog Output 3 AOUT4 Scaled value from Analog Output 4 GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Enter Select item Go to next field Go to next digit field Enter Return higher Confirm changes Confirm the typed in (hold) menu level password Table 13. Front panel display - buttons. GasEye Cross Duct Operating instructions, 05/2021...
– then password validation status shall appear. Press Enter to return to the Parameters category. Figure 119. Front panel display – Password confirmation. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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5. There will show ask for confirmation of changing parameter. Select “Yes”, “No” or “repeat config” and press ENTER button. Figure 121. Front panel display – Confirmation of new parameters. 6. Parameter was changed successfully. GasEye Cross Duct Operating instructions, 05/2021...
Enter when the cursor is on the last digit, and select “Yes”, “No”, or “repeat config”. Figure 123. Front panel display – Editing IP address Figure 124. Front panel display – IP address confirmation GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Holding the Enter button for the first time moves the cursor from Min value to the Max value. After holding the Enter button for the second time a confirmation dialog appears. Select “Yes”, “No”, or “repeat config”. GasEye Cross Duct Operating instructions, 05/2021...
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HMI – front panel display Figure 127. Front panel display – Confirmation of analog input parameters. After confirmation, the new value of parameter is set. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
WebServer application WebServer application The WebServer application allows to monitor the GasEye Cross Duct measurements i.e. transmission value which is necessary to properly adjust the instrument. Establishing communication with the instrument In order to establish the communication of the instrument with the computer the user have to properly setup IP configuration.
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WebServer application 3. Open the Adapter options by clicking “Change adapter options”. Figure 130. Ethernet settings window. 4. Open the Ethernet status window. Figure 131. Network connections window. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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WebServer application 5. Open Properties of a Ethernet Connection. Figure 132. Ethernet connection properties. 6. Select IPv4 Internet Protocol and click on the Properties. Figure 133. IPv4 Internet Protocol selection. GasEye Cross Duct Operating instructions, 05/2021...
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9. Open an internet browser (preferably Mozilla Firefox). 10. Type in 192.168.16.xx (IP depends on the specific instrument model). 11. If the Ethernet connection is established the WebServer application shall open. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
After typing in the IP address in the web browser a Login panel shall appear (Figure 136). To log in provide the following information (case sensitive!): Account: GasEYE Password: #pi3.14 Figure 136. WebServer login page. GasEye Cross Duct Operating instructions, 05/2021...
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Figure 137. User access level – main bar 1/2. In the upper right corner of the window logout button can be found: Reboot Logout (User) Figure 138. User access level – main bar 2/2. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Activates plot of the variables chosen Show plot from the table. Settings Opens measurement settings menu. User may download measurements Download CSV chosen in the table and save it in a comma-separated (*.csv) format. GasEye Cross Duct Operating instructions, 05/2021...
Log box (See Figure 140). The user may also change the Colour of the plotted line by clicking on the color box associated with variable. Figure 140. Measurements Show table view. Figure 141. Excerpt from Measurement Table. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
In grid view some measurements can be mark by NC or Err flag. NC flag mean that measurement is not connected or not used in configuration. Err flag mean that error is detected on measurement. Figure 144. Presented data with additional flag detected. GasEye Cross Duct Operating instructions, 05/2021...
Prior to clicking this button, it is advised to save your measurements! Data loss is irreversible! User define sample time milliseconds. This parameter dictates how often the data will be acquired from the instrument. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
In the Settings window, the user can choose the sample time (in milliseconds) and limit of the sample points to be plotted (log points). It is not recommended to exceed the limit of 100,000 points GasEye Cross Duct Operating instructions, 05/2021...
Submodule display basic process environment measurements. Process measurements Name Description PROCESS.TEMPERATURE Process temperature set by Parameters->MP1->Process PROCESS.PRESSURE Process temperature set by Parameters->MP1->Process TEMP.CALCULATED Only applicable in oxygen analyzers on special request Table 16. Process measurement list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Submodule display measurement from second laser temperature control module. Laser measurements Name Description TEC1.THL_REF_AMP Reference gas amplitude TEC1.AMB_TEMPERATURE Laser ambient temperature Table 20. Laser measurement list – Laser2 temperature control module. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
8.3.3.7. TEC -> Tec3 Submodule display measurement from fourth laser temperature control module. Laser measurements Name Description TEC3.THL_REF_AMP Reference gas amplitude TEC3.AMB_TEMPERATURE Laser ambient temperature Table 22. Laser measurement list – Laser4 temperature control module. GasEye Cross Duct Operating instructions, 05/2021...
SYSTEM.ALARM 9 Status value for alarm 9 SYSTEM.ALARM 10 Status value for alarm 10 Table 23. System measurement list. Figure 154. System measurements window. 8.3.3.9. IO -> Aout (Analog output measurement) GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Raw analog input value measured in mA AIN3.VAL Scaled value according to configuration set in Parameters->Ain AIN4 Raw analog input value measured in mA AIN4.VAL Scaled value according to configuration set in Parameters->Ain Temperature read from resistance sensor (PT100/PT1000) GasEye Cross Duct Operating instructions, 05/2021...
Input value for digital input pin 5 DIN6 Input value for digital input pin 6 DIN7 Input value for digital input pin 7 DIN8 Input value for digital input pin 8 Table 26. Digital inputs/outputs measurements list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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WebServer application Figure 157. Digital input and output measurements window. GasEye Cross Duct Operating instructions, 05/2021...
Appendix 1. Please note that for the proper measurement of the concentration the user must provide the actual path length determined at the installation site (in meters). Figure 158. Process parameters window GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Send & Save to the instrument. All parameters that have been changed are sent at once. Number in oval Send parameters indicates the number of parameters that will be applied. Table 27. Parameter Window functionalities. GasEye Cross Duct Operating instructions, 05/2021...
Value is set manually by user from WebServer interface. Temperature sensor is connect to analog input socket Resistance temperature sensor Temperature is send by industry protocol Only applicable in oxygen analyzers on special request GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Pressure sensor is connect to analog input socket Pressure is get from build-in sensor Pressure is send by industry protocol Extractive devices only (not applicable in Cross Duct) Table 29. Pressure sensor source list. GasEye Cross Duct Operating instructions, 05/2021...
8.4.1.4. MP1 -> Gas103 Gas parameters Name Description Multiplier of the measured concentration GAS103.SPAN_CALIBRATION GAS103. 1 – factory value of multiplier Offset from measured concentration GAS103.OFFSET GAS103 value Table 33. GAS103 parameters list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
8.4.1.6. MP1 -> Gas105 Gas parameters Name Description Multiplier of the measured concentration GAS105.SPAN_CALIBRATION GAS105. 1 – factory value of multiplier Offset from measured concentration GAS105.OFFSET GAS105 value Table 35. GAS105 parameters list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
8.4.1.8. MP1 -> Gas107 Gas parameters Name Description Multiplier of the measured concentration GAS107.SPAN_CALIBRATION GAS107. 1 – factory value of multiplier Offset from measured concentration GAS107.OFFSET GAS107 value Table 37. GAS107 parameters list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Figure 168. GAS108 parameters window. 8.4.1.10. MP1 -> Temp Temperature parameters Name Description Multiplier of the measured temperature. TEMP.SPAN_CALIBRATION 1 – factory value of multiplier TEMP.OFFSET Offset from measured temperature Table 39. Temperature parameters list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Configuration of sixth digital output (Available operating mode see Table) DOUT.DO7 Configuration of seventh digital output (Available operating mode see Table) DOUT.DO8 Configuration of eight digital output (Available operating mode see Table) Table 40. Digital outputs list. GasEye Cross Duct Operating instructions, 05/2021...
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Extractive devices only (not applicable in Cross Duct) Set the digital output to high when is a pump error Open path devices only Table 41. Digital output operating mode list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Analog outputs parameters Name Description Switch all analog output channels to AOUT.FORCE_MANUAL_ manual mode ignoring MODE_ENABLE SELECT_SIGNAL value Enable/disable calculation of scaling AOUT.SCALE_ENABLE value from range SCALE_MIN, SCALE_MAX (formula above) AOUT.CALIBRATED Enable/disable calibration factors GasEye Cross Duct Operating instructions, 05/2021...
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Calibration factor B on second output AOUT2.B (y=Ax+B) Measurement convert to analog output AOUT3.SELECT_SIGNAL value. Available measurement presented in table XXX Analog value set by user (available AOUT3.MANUAL_VALUE when SELECT_SIGNAL is selected or when GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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(equivalent 4mA on output) Set scale maximum on fourth output AOUT4.SCALE_MAX (equivalent 20mA on output) Calibration factor A on fourth output AOUT4.A (y=Ax+B) Calibration factor B on fourth output AOUT4.B (y=Ax+B) Table 42. Analog outputs list. GasEye Cross Duct Operating instructions, 05/2021...
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Laser transmission (Measurement id: 0203) Temperature calculated – only applicable in oxygen analyzers special request (Measurement id 0100) Process temperature (Measurement id: 0001) Process pressure (Measurement id: 0002) Table 43. Analog output select signals list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Figure 171. Aout parameters window. 8.4.1.13. IO -> Ain (Analog input configuration) Analog inputs parameters Name Description Enable/disable calculation of scaling AIN.SCALE_ENABLE value from range SCALE_MIN, SCALE_MAX AIN.CALIBRATED Enable/disable calibration factors AIN.IIR Time response for infinite impulse filter GasEye Cross Duct Operating instructions, 05/2021...
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Set scale maximum on third input AIN4.SCALE_MAX (equivalent 20mA on input) Calibration factor A on third input AIN4.A (y=Ax+B) Calibration factor B on third input AIN4.B (y=Ax+B) Table 44. Analog inputs parameters list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Network IP mask NET.GATEWAY_IP_ADDR Address of gateway Enable UDP stream to log data by PC NET.STREAM_ENABLE GasEYE logger application IP address of UDP stream (PC GasEYE NET.STREAM_IP_ADDR logger address) NET.STREAM_UDP_PORT UDP stream port (PC GasEYE logger) NET.STREAM_INTERVAL Stream frames interval NET.BROADCAST_STATUS...
16 bit integer value Maximum gas concentration value use GAS106.SCALE_MAX to recalculate floating point to 16 bit integer value Minimum gas concentration value use to GAS107.SCALE_MIN recalculate floating point to 16 bit integer value GasEye Cross Duct Operating instructions, 05/2021...
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16 bit integer value Maximum gas concentration value use GAS108.SCALE_MAX to recalculate floating point to 16 bit integer value Table 49. Data range parameters list. Figure 177. Data range configuration window. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Selection of the signal that will be ALARM2.SIGNAL checked ALARM2.OPERATOR Determining condition (>;<;>=;<=) ALARM2.THRESHOLD Value for condition Moves the auto reset boundary by the ALARM2.HYSTERESIS given value On – alarm on ALARM3.ENABLE Off – alarm off GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Selection of the signal that will be checked ALARM6.OPERATOR Determining condition (>;<;>=;<=) ALARM6.THRESHOLD Value for condition Moves the auto reset boundary by the ALARM6.HYSTERESIS given value On – alarm on ALARM7.ENABLE Off – alarm off GasEye Cross Duct Operating instructions, 05/2021...
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Selection of the signal that will be ALARM10.SIGNAL checked ALARM10.OPERATOR Determining condition (>;<;>=;<=) ALARM10.THRESHOLD Value for condition ALARM10.HYSTERESIS Moves the auto reset boundary by the given value Table 52. Alarm parameters list. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Laser transmission (Measurement id: 0201) Laser transmission (Measurement id: 0202) Laser transmission (Measurement id: 0203) Transmission with RX module Transmission with RX module Process temperature (Measurement id: 0001) Process pressure (Measurement id: 0002) Table 53. Alarm signals list. GasEye Cross Duct Operating instructions, 05/2021...
Read settings from file parameters aliases and unit type. Restore settings from non volatile Restore settings memory Send data to device and put dem in non Save settings volatile memory Table 54. Settings window functionalities. GasEye Cross Duct Operating instructions, 05/2021...
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Figure 183. Settings window - making changes. To apply changes, click on the Send button that will appear next to the edited field. Figure 184. Settings window – applying changes. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Attention: Use LOAD button only if you are sure with you want to do. This option return device to factory settings. All user settings will be lost. About tab This page presents device firmware version. Figure 186. Device information page. GasEye Cross Duct Operating instructions, 05/2021...
Class 2 or 3). Bad quality of purging gas may affect the measurement or even damage the analyzer. TUBE PURGE PROCESS PURGE HOUSING PURGE Figure 187. Overview of the purging areas. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
Purging (non-ATEX) Housing purging (optional) GasEye Cross Duct instrument allows purging of the interior of the electronics housing. It is possible by using inlets/outlets that are found on the bottom side of each unit (See figure below). Single Gas RECEIVER UNIT...
Purging (non-ATEX) Multi Gas CENTRAL UNIT – MULTI GAS Purge gas inlet Figure 189. Purge gas inlet/outlet – Central unit (MG) GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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TRANSMITTER UNIT Purge gas outlet Purge gas inlet Figure 190. Purge gas inlet/outlet – Transmitter unit (MG) RECEIVER UNIT Purge gas inlet Purge gas outlet Figure 191. Purge gas inlet/outlet – Receiver unit (MG) GasEye Cross Duct Operating instructions, 05/2021...
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Figure 192. Receiver unit – purging fittings. 2. Slide tubing into the receiver housing purge inlet and outlet. Yellow arrows indicate purge gas flow direction. Figure 193. Tubing connection – purge inlet and outlet. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Nickel plated brass or tube SS316 “Insert fitting” for 6mm Nickel plated brass or tube SS316 ¼” double SS316 compression fitting 6mm double SS316 compression fitting Table 55. Possible purge fittings versions for GasEye Cross Duct housings. GasEye Cross Duct Operating instructions, 05/2021...
“Insert fitting” SS/PTFE for 6mm tube 1/8” ¼” BSPT compression SS316 thread fitting 6mm double compression SS316 fitting Table 56. Possible purge fittings versions for GasEye Cross Duct tube or alignment flange. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Process purging should be supplied by another gas source or connected in series with tube and housing purging but only via check valve to prevent any process gas access into GasEye tubes or housings thus it may damage the analyzer. Yellow arrows indicate purge gas flow direction.
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At this point the purging setup for the receiver side of the instrument is completed. For the transmitter/central unit side of the instrument the purging setup is prepared in similar way. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
ATEX (Zone 1 and 21 purging system installation) The GasEye Cross Duct (Ex1 version only) can be operated in Zone 1 and 21 and provide the optical radiation to Zone 0 and 20 per mark II (1)/2G [Ex pxb op is T6 Ga] IIC Gb and II (1)/2D [Ex pxb op is T6 Da] IIIC Db.
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ATEX (Zone 1 and 21 purging system installation) WARNING Never install GasEye Cross Duct system in the ATEX zone without permission of the plant manager (hot work permit). Death, personal injury and/or damage to property may result if this is not complied.
Maximum inlet pressure to the containment system should not exceed 2bar System power must not be restored after the enclosure has been opened until combustible gas/dust accumulations within the enclosure have been removed Figure 197. Gas analyzer identification plate – ATEX 1/21. GasEye Cross Duct Operating instructions, 05/2021...
ATEX (Zone 1 and 21 purging system installation) Overview of zone 1 and 21 purging system for GasEye Cross Duct Single Gas Figure 198 Overview of purging system installation with GasEye Cross Duct Single Gas. GasEye Cross Duct SG and MG...
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Purging gas source -> 6mm gas input pipe (14 on schematic) -> Manifold (6) -> 6mm gas pipe (15) -> GasEye receiver enclosure (2) -> 6mm gas pipe (16) -> GasEye transmitter enclosure (1) -> 6mm gas pipe (17) -> Vent with enclosure (7) ->...
ATEX (Zone 1 and 21 purging system installation) Overview of zone 1 and 21 purging system for GasEye Cross Duct Multi Gas Figure 199. Overview of purging system installation with GasEye Cross Duct Multi Gas GasEye Cross Duct SG and MG...
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6mm gas pipe (from GasEye central-unit Length should be minimum enclosure gas output to vent enclosure 0.3 m to maximum 3 m gas input) Table 58. Description of ATEX Zone 1/21 purging system for GasEye Cross Duct Multi Gas. GasEye Cross Duct Operating instructions, 05/2021...
Vent enclosure Purging gas connector Purging gas connector Manifold Manifold needle valve Manifold electrical connector Figure 201. Descriptions of purging system parts. Zone 1 and 21 purging system installation with GasEye Cross Duct Single Gas GasEye Cross Duct Operating instructions, 05/2021...
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2. Connect short 6mm gas pipe (15) into manifold (6) output and GasEye receiver enclosure (2) gas input with ATEX certified manometer (11) in between (using 6mm tee connector).
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“Vent -“ White “Vent A” Black “Vent B” Black with ring terminal Connect to grounding screw Table 60. Vent pressure and flow signal cable connection (system 6500). Figure 204. Vent connectors – controller side. GasEye Cross Duct Operating instructions, 05/2021...
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ATEX (Zone 1 and 21 purging system installation) 5. Connect 6mm gas pipe (17) into vent enclosure (7) gas input and GasEye central unit enclosure (1) gas output. Make sure that GasEye central unit gas inlets are not sealed with plugs.
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Table 62. 3x1mm2 power cable (8) connection (system 6500). Figure 207. Powering the purge controller. 9. Connect 6mm pipe (16) between GasEye receiver enclosure (2) and GasEye central unit enclosure (1). This pipe should be at least 10m long (and not longer than 50m) to satisfy proper pressure/flow conditions.
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10. Connect grounding cable with ring terminal into internal grounding screw inside GasEye central unit enclosure (if using GasEye ‘customer cable’ (4)) or into external grounding screw on GasEye enclosure. Make sure the wing nut is well screwed on. Figure 208. Grounding terminals central unit Single Gas.
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ATEX (Zone 1 and 21 purging system installation) 11. Close both GasEye and purging system enclosures. Make sure that all of the system glands are well sealed. 12. Make sure the system 24VDC power cable (8) wires are isolated and not directly exposed in the hazardous zone.
2. Connect 6mm gas pipe (15) into manifold (7) output and GasEye receiver enclosure (2) gas input (length <3m) with ATEX certified manometer (12) in between (using 6mm tee connector).
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(8). Wire 6500 controller terminal Vent cable wire color number designation Brown “Vent +” Blue “Vent -“ White “Vent A” Black “Vent B” Black with ring terminal Connect to grounding screw GasEye Cross Duct Operating instructions, 05/2021...
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Figure 211. Vent connectors – controller side. 5. Connect 6mm gas pipe (18) into vent enclosure (8) gas input and GasEye central unit enclosure (3) gas output (length <3m). Make sure that GasEye central unit gas inlets are not sealed with plugs.
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Figure 213. Jumpers placement for powering the main supply switch in purge controller. 8. Connect 3x1mm power cable (9) into purging controller (6) through M16 gland: Wire 6500 controller terminal Cable wire color number designation Brown “L+” Blue “N-“ Connect internal Yellow/Green grounding screw GasEye Cross Duct Operating instructions, 05/2021...
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Figure 214. Powering the purge controller. 9. Connect 6mm pipe (16) between GasEye receiver enclosure (2) and GasEye transmitter enclosure (1). This pipe should be at least 10m long (and not longer than 50m) to satisfy proper pressure/flow conditions.
ATEX (Zone 1 and 21 purging system installation) 12. Close both GasEye and purging system enclosures. Make sure that all of the system glands are well sealed. 13. Make sure the system 24VDC power cable (9) wires are isolated and not directly exposed in the hazardous zone.
Zone 1 and 21 purging system enclosures mounting Enclosure of the 6500 controller should be mounted in proximity to GasEye Transmitter and vent enclosure using four M4 screws and spring washers. Holes for screws mounting are placed on the back of the 6500 controller enclosure, see Figure Figure 216.
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ATEX (Zone 1 and 21 purging system installation) Manifold should be mounted near GasEye receiver using four kit-included screws (1/4"-20, 316 stainless steel) in a way that does not block user access to gas inlet and outlet and also to the needle valve regulation screw, see Figure 218.
– even more than 10l/min. If the needle valve is rather closed, pressure at the vent may not raise above safe value (1.3mbar) and the power for GasEye system will be then interrupted.
System pressurization failure alarm If pressurization failure of the enclosures occurs, power to the GasEye is cut-off by the 6500 purging controller. At the same time, auxiliary contacts of 6500 controller (AUX) are switched on when pressurization is too low. Those contacts can be used to generate additional alarms signals or switching.
System electrical connections - intrinsic safety warnings Even though power to the GasEye analyser is cut-off by the purging controller (in case of pressurization loss), not all electrical connections that customer is supplying to the system are safe (intrinsically safe). Those are: Externally powered analog or digital connections to analyser (through Airoptic’s ‘customer cable’)
Only the terminal compartment of the control unit is accessible to users. Under no circumstances shall the control unit, manifold or vent be dismantled or removed from the supplied enclosure In case of any system failure, please contact Airoptic Sp. z o.o. Contact information Airoptic Sp. z o.o.
IECEx (Zone 2 and 22 purging system installation) The GasEye Cross Duct can be operated in Zone 2 and 22 and provide the optical radiation to Zone 2 and 22 per mark Ex op is pzc IIC T6 Gc and Ex op is pzc IIIB T85°C Dc.
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IECEx (Zone 2 and 22 purging system installation) WARNING Never install GasEye Cross Duct system in the hazardous zone without permission of the plant manager (hot work permit). Death, personal injury and/or damage to property may result if this is not complied.
System power must not be restored after the enclosure has been opened until combustible gas/dust accumulations within the enclosure have been removed Figure 220. Gas analyzer identification plate – IECEx 2/22. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
IECEx (Zone 2 and 22 purging system installation) Overview of zone 2 and 22 purging system for GasEye Cross Duct Single Gas Figure 221. Overview of purging system installation with GasEye Cross Duct Single Gas in Zone 2. GasEye Cross Duct...
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0.4 m to maximum 5 m input) Pressure indicator (atex manometer) Input pressure indication Table 63. Description of IECEx Zone 2/22 purging system for GasEye Cross Duct Single Gas. GasEye Cross Duct SG and MG Operating instructions, 05/2021...
IECEx (Zone 2 and 22 purging system installation) Overview of zone 2 and 22 purging system of GasEye Cross Duct Multi Gas Figure 222. Overview of purging system installation with GasEye Cross Duct Multi Gas. GasEye Cross Duct SG and MG...
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0.3 m to maximum 3 m input) Pressure indicator (ATEX manometer) Input pressure indication Table 64. Description of IECEx Zone 2/22 purging system for GasEye Cross Duct Single Gas. GasEye Cross Duct Operating instructions, 05/2021...
Manifold (6) should be placed on the GasEye receiver side and connected through 3x1mm2 control signal cable (9) with purging controller (5) placed on the GasEye central unit side. Length of the cable (9) should be less than 100m Wire...
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9. Connect short 6mm pipe (14) between GasEye receiver enclosure and tube (2). 10. Connect short 6mm pipe (16) between GasEye central unit enclosure and tube (1). 11. Connect 6mm pipe (15) between GasEye receiver tube (2) and GasEye central unit tube (1).
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Figure 223. Grounding terminals central unit Single Gas. 13. Close both GasEye and purging system enclosures. Make sure that all of the system glands are well sealed. 14. Make sure that the gas source is NOT connected into 6 mm gas input, before next step.
20. Differential pressure on controller display should rise above P3 pressure and purge timer will start counting. 21. After purging, the GasEye will be powered up and differential pressure will be kept between P2 and P4 pressure. Slow oscillations of manifold may be noticed.
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Connect internal grounding screw 9. Connect 6mm pipe (15) between GasEye receiver enclosure and tube (2). 10. Connect 6mm pipe (17) between GasEye transmitter enclosure and tube (1). 11. Connect 6mm pipe (16) between GasEye receiver tube (2) and GasEye transmitter tube (1).
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12. Connect 6mm pipe (18) between GasEye transmitter enclosure (1) and GasEye central unit (3). 13. Close both GasEye and purging system enclosures. Make sure that all of the system glands are well sealed. 14. Make sure that the gas source is NOT connected into 6 mm gas input pipe, before next step.
Zone 2 and 22 purging system enclosures mounting Enclosure of the 5500 controller should be mounted in proximity to GasEye Transmitter and vent enclosure using three, kit-included M6x16 screws and rubber- metal washers Figure 225.
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Figure 226. Mounting of the vent enclosure. Manifold should be mounted near GasEye receiver using four kit-included screws (1/4”-20, 316 stainless steel) in a way that does not block user access to gas inlet and outlet and also to the needle valve regulation screw.
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IECEx (Zone 2 and 22 purging system installation) Figure 227. Mounting of the manifold. GasEye Cross Duct Operating instructions, 05/2021...
IECEx (Zone 2 and 22 purging system installation) Zone 2 and 22 purging system adjustment possibilities 5500-type purging systems are supplied by Airoptic with already configured software and hardware settings. However, some parameters can be adjusted by the user, those are: Inlet gas pressure User must supply regulated pressure gas source into manifold inlet.
System pressurization failure alarm If pressurization failure of the enclosures occurs, power to the GasEye is cut-off by the 5500 purging controller. At the same time, “K2” relay contacts of 5500 controller are switched on when pressurization is too low. Those contacts can be used to generate additional alarms signals or switching.
System electrical connections - intrinsic safety warnings Even though power to the GasEye analyser is cut-off by the purging controller (in case of pressurization loss), not all electrical connections that customer is supplying to the system are safe (intrinsically safe). Those are: Externally powered analog or digital connections to analyser (through Airoptic’s ‘customer cable’)
Only the terminal compartment of the control unit is accessible to users. Under no circumstances shall the control unit, manifold or vent be dismantled or removed from the supplied enclosure In case of any system failure, please contact Airoptic Sp. z o.o. GasEye Cross Duct Operating instructions, 05/2021...
If the transmission value is above threshold value the red LED illumination indicates an internal analyzer error. Please restart the system and check whether the system restart resolves the issue. If not, contact Airoptic representative. Green - OFF System not operational –...
Scaling range value corresponds to 20 mA 9630 AIN3.SCALE_MIN Scaling range value corresponds to 4 mA 9631 AIN3.SCALE_MAX Scaling range value corresponds to 20 mA 9640 AIN4.SCALE_MIN Scaling range value corresponds to 4 mA GasEye Cross Duct Operating instructions, 05/2021...
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Alarm normal state value 9C44 ALARM5.SIGNAL Alarm signal selection 9C45 ALARM5.OPERATOR Alarm mathematical operator 9C46 ALARM5.THRESHOLD Alarm threshold value 9C47 ALARM5.HYSTERESIS Alarm hysteresis value 9C50 ALARM6.ENABLE Alarm enable/disable 9C51 ALARM6.AUTORESET_ENABLE Alarm autoreset enable/disable GasEye Cross Duct SG and MG Operating instructions, 05/2021...
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Alarm autoreset enable/disable 9C92 ALARM10.RESET Alarm manual reset 9C93 ALARM10.NORMAL_STATE Alarm normal state value 9C94 ALARM10.SIGNAL Alarm signal selection 9C95 ALARM10.OPERATOR Alarm mathematical operator 9C96 ALARM10.THRESHOLD Alarm threshold value 9C97 ALARM10.HYSTERESIS Alarm hysteresis value GasEye Cross Duct Operating instructions, 05/2021...
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