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COSMOSTAR A0118 Instruction Manual

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Instruction Manual
COSMOSTAR - Handle With Care
Fluid Handling Equipment Manufacturer
COSMOSTAR A0118
M010
Hulk
Air Motor
L0118CS
& L0118SUS Lower
CHING-YEA
MECHANICAL INDUSTRY CO.,LTD.
No. 8, Alley 6, Lane 15, Sec. 2, Jiayuan Rd., Shulin District, New Taipei City 238, Taiwan
TEL: 886-2-668-7799 FAX: 886-2-668-8991
http://www.cosmostar.net
80:1
e-mail:
sales@cosmostar.net
Airless Sprayer
COSMOSTAR

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  • Page 1 Instruction Manual COSMOSTAR - Handle With Care Fluid Handling Equipment Manufacturer COSMOSTAR COSMOSTAR A0118 80:1 Airless Sprayer M010 Hulk Air Motor L0118CS & L0118SUS Lower CHING-YEA MECHANICAL INDUSTRY CO.,LTD. No. 8, Alley 6, Lane 15, Sec. 2, Jiayuan Rd., Shulin District, New Taipei City 238, Taiwan TEL: 886-2-668-7799 FAX: 886-2-668-8991 http://www.cosmostar.net...
  • Page 2 • Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If the diaphragm fails, the fluid is exhausted along with the air. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 3 • Do not smoke in the work area. • Do not turn on or off any lights witch in the work area while operating or if fumes are present. • Do not operate a gasoline engine in the work area. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 4 COSMOSTAR Airless Sprayer Overview Part No. Description Part No. Description Hose, air Washer Frame, cart Axle Washer Washer Washer Wheel, flat Screw, frame Ring Union, hose Suction tube Tube, drain Suction cap Nipple Regulator Coupling, hose Housing, lock Hose, suction...
  • Page 5 Hulk 10'‘ Air Motor Inner Schematic Parts Drawing Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 6 M010 Hulk Air Motor Parts Drawing Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 7 Plate, valve M01050 O-ring *25 M01025 Seal, valve plate WS08CZ Spring Washer 1/2" The items marked with stars (*) have limited life time. Please run a regular checking in order to maintain high performance. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 8 Unfasten the tie rod locknuts (7) from the tie rods (5). Carefully pull the displacement pump away from the air motor. 3. Please remind to execute the above procedure carefully Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 9 L0118CS Displacement Pump Parts Drawing The items marked with stars (*) have limited life time. Please run a regular checking in order to maintain high performance. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 10 O-Ring, teflon BC1104 1-1/4” Ball, SUS 011526 Nut, jam 011527 Pin, cotter The items marked with stars (*) have limited life time. Please run a regular checking in order to maintain high performance. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

  • Page 11: Service Notes

    Be sure the drain valve is fully closed when spraying and fully open when draining or circulating fluid to get the best results and reduce wears on the valve Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 12 092809 Elbow, outlet 10 092810 Union, adapter 11 092811 Nipple, adapter 12 092812 Plug The items marked with stars (*) have limited life time. Please run a regular checking in order to maintain high performance. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 13 7 200607 Screw, housing 1 2006B1 Gasket; tip 8 200608 Needle assembly 2 2006B2 Tip 9 200609 Gasket 3 2006B3 Tip guard 10 200610 Scre, lock 1 2006C1 Gasket; tip 2 2006C2 Tip guard Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

  • Page 14: Operation

    Connect a grounded fluid hose to the 3/8 npsm(f) outlet union(6) of the fluid filter(5). Connect the spray gun to the fluid hose. Connect a grounded air supply hose to the air line fitting (3). Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

  • Page 15: Pressure Relief Procedure

    2. Connect the air hose between the gun air regulator and the air inlet of the air assistant spray gun. 3. Verify that all fittings throughout the system are tightened securely. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 16 To lock regulator Meanwhile, please using the tools setting, tighten jam nut. that COSMOSTAR provided (or using the compatible one) to fix the hole of the cup and turn it by clockwise. The cup would be tighten with packing and O-ring, and the material would be stop leaking.

  • Page 17: Prime The Pump

    4. Add a lubrication oil before 2. Connect a swivel with a airless spray gun. connect an air supply to the pump. 5. Rotate the oil cup clockwise to open it Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 18 8. Connect air supply line to air inlet connector. 10. Place suction tube into fluid supply container. 11. Hold metal part of the airless gun firmly to side of a pail and hold trigger open. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

  • Page 19: Flush The Pump

    17. If pump fails to prime, open 2. Close the master air inlet valve. drain valve and use drain valve as a priming valve until fluid flows from valve. Then close drain valve. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 20 5. Flush the pump until clear solvent flow from the fluid outlet. 6. Remove the suction tube to spray all of solvent until no fluid goes out, then close the master air valve. 7. Relieve the pressure. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

  • Page 21: Troubleshooting

    O-ring. Insufficient air pressure; Open and clean the closed or clogged air valve. Air motors valves, etc. operates Air valve is loosened. unsteadily Restricted line or Tighten or replace. inadequate air supply. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...
  • Page 22 Exhausted fluid supply. Change the pails. Erratic or Held open or worn Clear valve; replace accelerated pump piston valve or seals. seals. speed Worn packing in Replace pickings. displacement pump. Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

  • Page 23: Technical Data

    2.3 GPM (8.7 LPM) Volume Per Cycle 145 cc Maximum Recommended Pump 60 cycles per min Air Inlet Size 3/4 pt(f) Fluid Inlet Size 1 pt(f) Fluid Outlet Size 1/4 pt(f) Maximum Operating Temperature 82°C (180°F) Fluid Handling Equipment www.cosmostar.net e-mail: sales@cosmostar.net COSMOSTAR...

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