Ebbco CLS-141-24K H.E.-SWS Operation And Maintenance Manual

Industrial filtration systems

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INDUSTRIAL FILTRATION SYSTEMS
CUSTOMER:
MODEL #: CLS-141-24K H.E.-SWS
OPERATION AND MAINTENANCE MANUAL
.
E
I
51536 Industrial Drive, New Baltimore, Michigan, 48047
BBCO
NC
Phone: (800)991-4225
www.ahbinc.com

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Summary of Contents for Ebbco CLS-141-24K H.E.-SWS

  • Page 1 INDUSTRIAL FILTRATION SYSTEMS CUSTOMER: MODEL #: CLS-141-24K H.E.-SWS OPERATION AND MAINTENANCE MANUAL 51536 Industrial Drive, New Baltimore, Michigan, 48047 BBCO Phone: (800)991-4225 www.ahbinc.com...
  • Page 2 Ebbco Inc.’s standard warranty to be null and void. Page | 2 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 3: Table Of Contents

    8.5 TDS Meter 8.6 Flow Schematic 8.7 Electrical Schematic 8.8 Acceptance Forms Page | 3 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 4: Introduction

    System is inspected, and all test data documented prior to shipment. 1.2 Sequence of Operation The Ebbco Inc. Closed Loop Filtration System (CLS) is designed to allow the user to shut off the drain and capture overflow water for reuse by polishing it with specialized equipment. The system operates by using the overflow water from the customer’s waterjet catch tank.
  • Page 5 City Water Work Tank Emergency Make-Up Overflow Overflow Connection (System Inlet) Page | 5 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 6: System Utilities Requirements

    Filter Cartridge Rim Gasket: E.P.D.M. Media Requirement: CLS-801-Q.35 / CLS-801-0.2 Page | 6 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 7 100 PPM Contact Rating: SPDT 10 Amp @ 250vac, 30vdc. Page | 7 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 8 1.0” NPT [x2] Inlet connection size: 1.0” NPT [x2] Outlet connection size: Page | 8 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 9: Site Requirements

    Electrical: 460vac/3ph/60Hz 3.2 Closed Loop Installation Procedure 1) Un-package the Ebbco Inc. Closed Loop Filtration System (CLS) and inspect for any damage that may have occurred in transit. 2) Place the CLS on a level surface within 15 ft. of the customer’s waterjet catch tank.
  • Page 10: Heat Exchanger Installation Procedure

    Chiller Inlet (from chiller) Connection Chiller Outlet (to chiller) Connection Page | 10 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 11: Start-Up Procedure

    Closed Loop should be set to maintain a water depth of 10 - 12" Page | 11 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 12 4) The hurricane filter cartridge typically will not get a large pressure differential. This filter should be changed on a routine maintenance schedule. Ebbco Inc. recommends changing the cartridge on the 1st of each month, or *200 hours of operation (see maintenance section in manual for cleaning procedure).
  • Page 13: Pump Maintenance

    4.2 Pump Maintenance Inspect pump once a year: Replace any worn parts, mechanical pump seal, impeller, impeller housing, and wear plates if necessary. Ebbco Inc. recommends keeping spare system pump and feed pump seal kits in stock at all times.
  • Page 14: Hurricane Vessel Maintenance

    System Maintenance Section 4: 4.5 Hurricane Vessel Maintenance (vessel #2) Ebbco Inc. recommends changing the filter cartridge on the 1st of each month or every 200 hours of runtime; whichever comes first. Filter Cartridge change out procedure: 1) Shut down the filtration system by turning both the system control switch and the rotary disconnect to the off position.
  • Page 15: Final Filter Vessel Maintenance

    Release the bleed valve once all the trapped air is purged. 11) Repeat steps for second filter cartridges. Page | 15 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 16: Service Beacon Maintenance

    Page | 16 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 17: Settling Weir Maintenance

    Page | 17 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 18: System Troubleshooting

    Page | 18 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 19: Ozone Troubleshooting

    Page | 19 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 20: Feed Pump Troubleshooting

    See above Power consumption is too high Mechanical friction. Repair pump Page | 20 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 21: Chiller Troubleshooting

    Always follow correct lock out procedures when working on this Filtration System 5.5 Chiller Troubleshooting Page | 21 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 22: Replacement Spares Parts

    Settling Wier Bag WJF-SWB 2-5 days Hurricane Filter Cartridge Wax Stick CLS-STW Page | 22 This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written permission of Ebbco Inc. or its subsidiaries.
  • Page 23 It is Ebbco Inc.’s policy to ship and charge for replacement parts, upon notification of a problem. Warranty will be determined upon inspection of said part, after it is returned to Ebbco Inc., freight pre- paid. A returned goods claim form will be sent with replacement part, and must be returned with defective part.

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