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Table of Contents
Related Manuals for Grafmac W-PTP-32CDN
Summary of Contents for Grafmac W-PTP-32CDN
- Page 1 PS Plate Processor 20080601A...
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Page 2: Table Of Contents
Table of Contents Parts Description LCD Control Panel Buttons 2.1 Auto/Manual Mode Button 2.2 Set Button 2.3 On/Off Switch, Enter 2.4 Cleaning the Rollers 2.5 Increment Value 2.6 Decrement Value Manual Mode 3.1 Roller Motor Switch 3.2 Chiller 3.3 Developer Fill Pump 3.4 Developer Circle Pump 3.5 Dryer Fan Heater 3.6 Developer Heater... - Page 3 4.8 Standby Operation Setting 4.9 Clean Notification Setting 4.10 Additive Setting Hidden Parameter Settings 5.1 General Explanations 5.2 Temperature Calibration 5.3 Chinese/English Mode Setting 5.4 Gum rollers cleaning setting 5.5 Temperature setting 5.6 Replenish Rate for Developer Pump 5.7 Calendar Setting 5.8 Pulse Calculator Plate Processor Status Operations...
- Page 4 Description of Symbols Electricity Caution Warning: Observe Safety Procedures Danger: Electrical Hazard...
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Page 5: Parts Description
1. Parts Description Items Items Plate feeding table Electrical box Plate feeding inlet Emergency Stop Button Re-wash inlet Main power switch Developing top cover (interlock) Start button Dryer top cover LCD Control Panel Filter for developer Re-wash switch Right side and left side cover Plate eject switch Leveling Feet... -
Page 6: Lcd Control Panel Buttons
LCD Control Panel Buttons 2.1 Auto/Manual Mode Button 2.1.1 Switch from “Auto” to “Manual” modes. When the Plate Processor is in the Auto Mode, press this button once to switch to Manual Mode. When the Plate Processor is in Manual Mode, press this button once to switch to Auto Mode. 2.2 Set Button 2.2.1 Use to set the Plate Processor parameters. -
Page 7: Cleaning The Rollers
condition after the Plate Processor passes error diagnostics. 2.3.3 In the Set Mode, the button selects the currently displayed parameter or input value. 2.4 Cleaning the Rollers 2.4.1 This button includes both 【gum rollers cleaning】&【skip】 functions. 2.4.2 Press this button to begin cleaning the rollers. (This function is optional and may vary according to the actual equipment in use.) 2.4.3 Push this button to skip executing standby replenishment... - Page 8 Operational Chart (Manual Mode) /MANUAL AUTO Roller Motor Switch ENTER ENTER (ON) (OFF) Chiller ENTER ENTER (ON) (OFF) Developer Fill Pump ENTER ENTER (ON) (OFF) Developer Circle Pump ENTER ENTER (ON) (OFF) Dryer Fan Heater ENTER ENTER (ON) (OFF) ENTER ENTER Developer Heater (ON)
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Page 9: Manual Mode
3 Manual Mode 3.1 Roller Motor Switch ● Function: Checks whether the roller motor function is normal. This function can detect abnormality in roller motor operation and is useful in error diagnostics. 3.2 Chiller ● Function: Checks whether the chiller is normal. If the chiller becomes abnormal, this function checks whether the chiller is working property, and is useful in error diagnostics 3.3 Developer Fill Pump ●... -
Page 10: Washing Valve Switch
3.8 Developer Replenishment Pump ● Functions: ▪ Manually replenishes the developer solution into the developing tank. ▪ Checks whether the developer replenishing function is normal. In the presence of abnormal conditions, this function checks whether the replenishment pump is working properly, and is useful in error diagnostics. 3.9 Dryer Fan Switch ●... - Page 11 Operational Chart (Parameter Settings) 0 N O Cancel Developing Speed Setting ENTER 1 YES Save – 0 N O Cancel Pulse Calculator ENTER 1 YES Save – Cancel 0 N O Area Setting for Replenishment ENTER Save 1 YES – Cancel 0 N O Amount Setting for Replenishment...
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Page 12: Description Of Parameter Settings
Description of Parameter Settings 4.1 Developing Speed Setting Set Plate Speed ５ ● Different types of plates and developers require different developing speed. Set the appropriate plate processing speed for proper plate developing. ● Range of Settings:1 ~ 19. Use [+] or [-] to increase or decrease the setting value. The displayed value is the increment between the low and high speeds, and is not indicative of the physical speed. -
Page 13: Anti-Oxidation Replenishment Rate
4.3.1 Area setting for replenishment (X m2) Area setting for replenishment ▪ Definition: Sets the area value X in m When accumulated X m reached, the replenishment pump starts to deliver the developer from the replenishment container to the developing tank. This will ensure that the consistency of the developer is not affected by the number of developed plates thus reducing its processing capacity. - Page 14 4.4.1 Time Setting for Replenishment (X min) Time Setting for replenishment (min) ▪ Definition: Sets the replenish time X in minute. When accumulative time X reached, the developer replenishment pump starts to deliver the developer from the replenishment container to the developing tank. This ensures that the developer concentration in the tank does not oxidize and diminish the developing quality.
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Page 15: Power On Replenishment
4.5 Power On Replenishment Setting <Power On Replenishment> (ml/h) ０ ▪ Definition: Set replenishment value X in ml. With One hour of plate processor been turned off, X ml of developer was replenished.(The system timer calculate the replenishment value automatically after the processor power on ) ▪... -
Page 16: Dryer Fan Temperature Setting
4.8 Dryer Fan Temperature Setting Set Dryer Fan Temperature ℃ ５０．０ ▪ Range of Settings: 20℃ to 80℃. Use [+] or [-] to increase or decrease the setting value, set unit of 0.2℃. Press [Enter] to select and store the desired setting to memory. The value indicated is the actual thermometer reading. -
Page 17: Clean Notification Setting
▪ Definition: Sets a period Y in seconds. The roller motor turns for Y seconds when the accumulative time X min reached. ▪ Range of Settings: 0 to 99 seconds. Use [+] or [-] to increase or decrease the setting value, set unit of 1 sec. The value indicated is the actual time in seconds. -
Page 18: Additive Setting
4.11 Additive Setting ● this is a preserved setting function and no need to do any setting on it. Tips：【Press [Enter] to select and store the desired setting to memory.】 【Prolonged Pressing [+] or [-] for one second to quickly increase or decrease current setting.】 【Choose the selected data than press[Enter] and choose [1 YES]to save the parameter.】... - Page 19 Operate Command Function Chart (Hidden Parameter Setting) AUTO/MANUAL Orange button on main board. 1.Developer Bath – T e mp er a tu r e ENTER ENTER – 2.Dryer Fan – 1. C h i n e s e – ENTER Ch ine s e / Eng lish ENTER –...
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Page 20: Hidden Parameter Settings
---------------------------------------------------------------------------- Hidden Parameter Settings： 5.1 General Explanations： Some parameter setting items in the processor are no need to adjust and some are important data that need to be protected to prevent wrong adjustment. The parameter described below were set for hidden and can not be found unless pressing the orange button on main board while selecting the setting menu. - Page 21 Always calibrate developer temperature if a CPU board is replaced. ※ 5.2.1 Choose setting option： There two options for temperature calibration. ▪ 1 Developer Bath：to calibrate developer temperature ▪ 2 Dryer Fan：to calibrate dryer fan temperature. Use [ + ] or [ – ] key to choose the items and press [ Enter ] key to enter (start) temperature calibration.
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Page 22: Chinese/English Mode Setting
As above display appeared ,replace the green connector (developer temperature sensor) on TA1 with the zero-degree standard resistor and press [ Enter ] key. The following message appears. Step2. Zero-degree calibration in progress. Zero-degree temperature calibration in progress. Please wait. This message indicates that the Plate Processor is calibrating the zero-degree temperature resistor. -
Page 23: Temperature Setting
5.4 Gum Cylinder Clean Setting： Definition: After a long period of stop working, the gum adheres to the gum roller and become harden. It might contaminate or scrape the plate surface or cause an obstruction to the gum discharging tube. Gum cylinder clean setting could keep off the situation mentioned above. - Page 24 b. When current temperature is x ℃ higher than setting temperature, turn the heater off： Heater Setting Delta T： Heater Off 5.5.2 Chiller Setting： a. When current temperature is x ℃ lower than setting temperature, turn the Chiller on： Chiller Setting Delta T：...
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Page 25: Replenish Rate For Developer Pump
d. Set the minimum shut down time for the chiller to prevent frequently start and stop. Chiller Setting Minimum Chiller Off Time (Min) 5.5.3 Temperature Delta for Warning（℃）： a. Set a tolerance value, if the developer temperature is higher or than the setting value, a warning message showed on LCD. -
Page 26: Calendar Setting
5.7 Calendar Setting： Set the correct time on the system. Follow the displayed message to input the current Year、Month、Day、Hour and Minute. Plate processor status chart AUTO MANUAL Date / Time – Developer – Dryer Fan Temperature – Length – AUTO MANUAL 7. -
Page 27: Operations
8 Operations 8.1 Starting Up Turn on the external power source, reset the Emergency Stop button, turn on the main power switch, press the Start button, and select whether to apply the gum solution. 8.2 Standby Replenishment ▪ When the Plate Processor is turned on, the system checks the total time that has elapsed since the last standby replenishment. -
Page 28: Setting Operational Conditions
temperature standby and is unable to perform work until the temperature reaches the set value. ▪ The operator can continue to set parameter values during temperature standby. 8.4 Setting Operational Conditions ▪ Setting the developer solution temperature (range: 20 – 40 C, different developer solutions have different optimal temperature settings) ▪... -
Page 29: Plate Eject
8.6 Plate Eject ▪ If the plate being fed is askew and jams to the side, press the Plate Eject Switch at the left side to eject the jammed plate. ▪ After the plate is ejected, turn off the Plate Eject Switch to return to the Auto Mode. 8.7 Emergency Stop ▪There are two red Emergency Stop Buttons, one at the upper left side at the front, and the other at the upper right side at the back...
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