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Grafmac W-PTP-32CDN Maintenance Manual

Grafmac W-PTP-32CDN Maintenance Manual

Thermal and ps plate processors
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Summary of Contents for Grafmac W-PTP-32CDN

  • Page 1 PS Plate Processor 20080923A...
  • Page 2: Table Of Contents

    Table of Contents 1 Basic Maintenance Guidelines 2 Daily maintenance 3 Weekly Maintenance 4 Other Maintenance 5 Maintenance check list 6 Assembly and Parts List 7 Service Contact Information...
  • Page 3: Basic Maintenance Guidelines

    1 Basic Maintenance Guidelines: Do not use sandpaper or grinders to remove stains or foreign objects from the Plate Processor. During periodic replacement of the developer solution, use fresh water to wash away the residual solutions to prevent affecting the quality of the plates. Use the Manual Mode to activate following functions to check if they are functioning normally.
  • Page 4: Weekly Maintenance

    3 Weekly Maintenance: Filter Replacement: 3.1.1 Turn off the power supply. 3.1.2 Close the valves at both sides of the filter enclosure to prevent the developer solution from flowing through the filter. 3.1.3 Place a container (capacity about 2 liters) under the filter drainage valve.
  • Page 5 Developer Solution Replacement and Tank Cleaning: 3.2.1 Apart from inspecting its concentration daily, the developer solution should be replaced whenever necessary. (Referring to the chemical supplier) 3.2.2 Turn off the power supply. 3.2.3 Open the drainage valve at the bottom of the Plate Processor to drain the developer solution.
  • Page 6: Other Maintenance

    4 Other Maintenance 4.1 Cleaning the Rollers Roller cleaning can be executed following the period of developer changing. If there are crystallize or contaminate status occurred and affect the processing result, adjust the cleaning period as needed. 4.1.1 Turn off the power supply 4.1.2 Loosen the screws on the roller base.
  • Page 7 Picture 6: Each roller set roller and connecter has it own corresponding number Tank Left Tank Right Roller sets are put in order; please check it by the above list before operation. (see picture 6) The first brush in develop tank (R1 & L1) is for CTP only. Description Description A1, A2...
  • Page 8 4.1.6 Turn the adjustment screw on top of the roller base to tighten until the tip of the screw just touches the lock; turn the screw halfway round to tighten. 4.1.7 Let two persons catch the upper galvanized iron axel of the assembled roller simultaneously using the J-shaped wrench, lift the rollers up with synchronized motion and replace them to their original positions tank.
  • Page 9 original sites. Attention: if the pressure of the brushes need to adjust, please use Hex Wrench and 10mm thickness Open-End Wrench to loosen the upper and the lower adjustment screw nut. (Please refer to picture 2 and picture 3) Picture 2 : Picture 3 :...
  • Page 10: Maintenance Check List

    5 Maintenance check list:...
  • Page 11: Assembly And Parts List

    6 Assembly and Parts List: 6.1 Electric parts For 32 / 45CDN, 32 / 45SN Electric parts list For 53CDN / 53SN Electric parts list 2 (Brush) 2 (Roller)
  • Page 12 Item Part number Part name Quantity Remark Drive board (GR-MIC9A-180C) 65W EL350 Drive board (GR-MIC9A-180D) 100W EL354 Fuse socket (rail type) 2P EL065-1 Fuse 25A 30mm EL385 EL064 Fuse 20A EL066 Fuse 10A EL386 Fuse 5A 30mm EL956 Fuse 30A 30mm EL294 Magnetic contactor 220V CN-25 (TAIAN) EL871...
  • Page 13 6.2 Switch and button EL325 EL291-1 EL360 EL295 Item Part number Part name Quantity Remark Main switch (CQ0120001KL6) 16A 690V EL291-1 (red-yellow color) EL295 Emergency stop (RPV/EK01×2) EL325 Button (22mmRD-X/KE01×1) (Green color) EL360 Switch RLWK1R-GN/EK10/GLI30...
  • Page 14 6.3 Proximity sensor EL355 Item Part number Part name Quantity Remark EL355 Proximity sensor 12mm (TLX-12GN04E1) 6.4 Overheat protection device 61340027 Item Part number Part name Quantity Remark 61340027 Overheat protect switch (95℃)
  • Page 15 6.5 Control panel EL958 EL374 Item Part number Part name Quantity Remark EL958 Keypad EL374 LCD monitor 128×64dots 93×70mm 6.6 Filter PS0071 PS0091-3 PS0090-1 PS0090-3 PS0115 Item Part number Part name Quantity Remark PS0090-3 Filter enclosure wrench PS0071 Valve PS0090-1 Filter enclosure PS0091-3 Filter...
  • Page 16 6.7 Temperature sensor (for dryer) PS0057 Item Part number Part name Quantity Remark PS0057 Temperature sensor (for dryer) 6.8 Heater (developer tank) Item Part number Part name Quantity Remark PS0404 Heater (dryer) 220V 1200W For 32 / 45CDN KPS0172 Heater (dryer) 220V 2000W For 53CDN 6.9 Dryer fan heater and Fan PS0095-1...
  • Page 17 6.10 Brush set 6.10.1 Developer brush (Right side) Item Suit for (CTP) Suit for (PS) Part No. Part Name Remark KPS0176 Brush connector (left) KPS0177 Brush connector (right) 32 / 45CDN 32 / 45SN KPS0045 Idle wheel fix bolt 53CDN 53SN KPS0164 Idle wheel fix bolt...
  • Page 18 6.10.2 Washing brush (Right side) Item Suit for (CTP) Suit for (PS) Part No. Part Name Remark 32CDN 32 / 45SN PS0351 Brush (Ø50) 45CDN 32 / 45SN PS0334 Brush (Ø50) 53CDN 53SN PS1532 Brush (Ø50 hard) 32 / 45CDN 32 / 45SN PS0399 Gear (M2 17T)
  • Page 19 6.11 Roller transmission set Item Suit for (CTP) Suit for (PS) Part No. Part Name Remark 32 / 45CDN 32 / 45SN KPS0127 Gear wheel (M2 15T) 53CDN 53SN KPS0144 Gear wheel (M2 20T) 32 / 45CDN 32 / 45SN KPS0123 Axle 53CDN...
  • Page 20 6.13 Solenoid valve (water inlet) PS0092-A Item Part number Part name Quantity Remark PS0092-A Solenoid valve 220V 0.5-10BAR 6.14 Solenoid valve (gum recycle) PS0092-1 Item Part number Part name Quantity Remark PS0092-1 Solenoid valve 220V 0-5BAR...
  • Page 21 6.15 Circulation pump Item Suit for (CTP) Suit for (PS) Part No. Part Name Remark Circulation pump 32CDN 32SN PS0096 (MD-20R) 220V Circulation pump 45 / 53CDN 45 / 53SN PS0171 (MD-30R) 220V 32CDN 32SN PS0096A Front set (MD-20R) 45 / 53CDN 45 / 53SN TEMP0842 Front set MD-30R)...
  • Page 22 6.16 Bellows pump PS0098B PS0098 PS0098A Item Part number Part name Quantity Remark PS0098 Bellows pump (KBA-3XBU3) 220V Gum & Developer replenish PS0098A bellows PS0098B Piston * Both 32 / 45CDN , 32 / 45SN use PS0098 Bellows pump 53CDN / 53SN Developer replenish use PS0098 Bellows pump, Gum section use 62900002 Bellows pump (DS-2PU2)。...
  • Page 23 6.18 Transmission (gumming) roller set Gumming roller set Transmission roller set Item Suit for (CTP) Suit for (PS) Part No. Part Name Remark 32CDN 32SN PS0402 Robber roller ( heavy ) 45CDN 45SN PS0515 Robber roller ( heavy ) 53CDN 53SN PS1530 Robber roller...
  • Page 24 6.19 Temperature sensor(developer tank) PS0156 Item Part number Part name Quantity Remark PS0156 Temperature sensor-developer 6.20 Level sensor (down) PS0328 Item Part number Part name Quantity Remark PS0328 Level sensor (RF-OH31)
  • Page 25 6.21 Level sensor (up) Item Part number Part name Quantity Remark PS0350 Level sensor 6.22 Chiller (optional for W-PTP-32SN / W-PTP-45SN / W-PTP53SN) Item Part number Part name Quantity Remark PS0683 Chiller...
  • Page 26: Service Contact Information

    7 Service Contact Information: GRAFMAC TWO CO., LTD. Grafmac Two Co., Ltd (Taiwan) Address: No. 2, Lane 483, Sec. 2, Jungshan Rd., Taishan, Taipei County, Taiwan Tel: +886-2-2909-5300 Fax:+886-2-2297-4446 Grafmac Co., Ltd (Kunshan) Address: Building 2, No.320, Kunjia Rd., Kunshan City, Jiangsu Province, China...

This manual is also suitable for:

W-ptp-45cdnW-ptp-53cdnW-ptp-32snW-ptp-45snW-ptp-53sn