Hussmann IMPACT Elite ES1 Installation And Operation Manual
Hussmann IMPACT Elite ES1 Installation And Operation Manual

Hussmann IMPACT Elite ES1 Installation And Operation Manual

Hussmann impact elite es1 merchandisers: operation manual
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Service Merchandisers
Fresh Meat, Delicatessen, and Seafood Merchandisers
(Includes Wedge Installation)
®
NSF
Certified
Installation &
Operation Manual
Shipped With Case Data Sheets
P/N 0453549
Impact Elite Series
October 2005

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Summary of Contents for Hussmann IMPACT Elite ES1

  • Page 1 Service Merchandisers Fresh Meat, Delicatessen, and Seafood Merchandisers (Includes Wedge Installation) ® Certified Installation & Operation Manual Shipped With Case Data Sheets P/N 0453549 Impact Elite Series October 2005...
  • Page 2: Table Of Contents

    P/N 0453549 INSTALLATION NSF Certification ....1-1 Location ......1-1 Front Glass Caution .
  • Page 3: Installation

    This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. INSTA L L ATION CAUTION ®...
  • Page 4: Shipping Damage

    NSTALLATION WARNING Do NOT remove shipping braces until the merchandisers are positioned for installation. SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before and during unloading. This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier.
  • Page 5: Leveling

    2. Snap a chalk line for the front and rear positions of the base legs. 3. Mark the location of each joint from front to back lines. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Cross-Members Screws (two each end of each cross-member) 4.
  • Page 6 NSTALLATION Leveler Adjustment Position the first case at the highest point. Set a long level (4 ft [1220 mm] or more) on the upper front panel of the case. Use an open-end wrench to turn leg levelers until the case is level from end to end and from front to back.
  • Page 7: Front Glass Positioning

    DO NOT tighten one before loosening the other! 3. Tighten both side bolts ‘C’. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. SUPPORT FRONT GLASS AT ALL TIMES on each case at the same time to prevent glass binding and breakage.
  • Page 8: Joining Instructions

    NSTALLATION Check the following to improve opening or closing of the case front glass. 1. Has the case been leveled according to the installation instructions. If not, level the case. 2. Is the glass handle installed correctly? Verify the glass is bottomed out in the handle. The handle should not be bowed along its length.
  • Page 9 Apply Gaskets 1. Apply in. (13 mm) gasket in the recess across the bottom of the case as shown. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Apply more silicone 2. Apply silicone across bottom to ensure no gaps from front of canopy around back and bottom to front gasket pad.
  • Page 10: Installing Bumpers

    NSTALLATION Seal Merchandisers 1. Apply butyl tape across the bottom joint. Be sure to extend the tape up the back and front of the case. Butyl Tape 2. Use field-supplied silicone to fill any gaps between the front support brackets. INSTALLING BUMPERS Elite bumpers are shipped as a continuous roll.
  • Page 11: Refrigeration / Electrical

    The interconnecting piping may be run outside the case. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Piping Location Line Sizing Refrigerant lines should be sized as shown on the refrigeration legend that is furnished for the store or according to ASHRAE guidelines.
  • Page 12: Insulation

    EFRIGERATION INSULATION The suction and liquid lines should be clamped or taped together and insulated for a minimum of 30 ft (9144 mm) from the merchandiser. Additional insulation for the balance of the liquid and suction lines is recommended wherever condensation drippage is objectionable or lines are exposed to ambient conditions.
  • Page 13: Control Settings

    HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. REFRIGERATION THERMOSTAT The bulb for the optional refrigeration thermostat is located in the discharge air of the evaporator.
  • Page 14: Merchandiser Electrical Data

    EFRIGERATION MERCHANDISER ELECTRICAL DATA Merchandiser data sheets are shipped with this manual. The data sheets provide case electrical data, electrical schematics, parts lists and performance data. Refer to the merchandiser data sheets and case serial plate for electrical information. ELECTRICAL CONNECTIONS All wiring must be in compliance with NEC and local codes.
  • Page 15: Drip Piping And Splashguards

    3. Pitch the drip piping in the direction of flow. There should be a minimum pitch of per foot (3 mm per 300 mm). HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. 4. Avoid long runs of drip piping. Long runs make it impossible to provide the pitch neces- sary for good drainage.
  • Page 16: Installing Lower Front Panels

    IPING AND INSTALLING LOWER FRONT PANELS The lower front panels are shipped inside each merchandiser. A merchandisers have been FTER leveled and joined, and all drip piping, electrical and refrigeration work has been completed, install the lower front panel. To Install Lower Front Panel 1.
  • Page 17: Installing Bottom Rear Panel

    1. Align slots in bottom rear panel with center of legs. 2. Drive a hex head sheet metal screw through each slot into each leg. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Shoulder Screws in Each Leg Elite Service Merchandisers...
  • Page 18: Start Up / Operation

    Do not use non-approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. STA RT UP / OPERATION LOAD LIMITS Each merchandiser has a load limit decal.
  • Page 19: Load Limit Profiles

    TART UP LOAD LIMIT PROFILES ESBD Load Limit ESGM Load Limit ESGS Load Limit Load Limit P/N 0453548 PERATION ESBDS ESGMS ESGSS ES1S Load Limit Load Limit Load Limit Load Limit...
  • Page 20: Maintenance

    • Steel Wool or Steel Fiber Materials • Blades • Acidic or highly Alkaline detergents • Fluorine based detergents HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. MAINTENANCE WARNING Do NOT use HOT water on COLD glass surfaces. This can cause the glass to shatter and could result in personal injury.
  • Page 21: Interior Cleaning Steps

    AINTENANCE Do Not Use: • Abrasive cleansers and scouring pads, as these will mar the finish. • A hose on lighted shelves or submerge the shelves in water. • Solvent, oil or acidic based cleaners on any interior surfaces. • Remove the product and all loose debris to avoid clogging the waste outlet.
  • Page 22 WARNING ALWAYS SHUT OFF POWER DURING CLEANING PROCESS. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. STEP 5 – Remove display pans. STEP 6 – Lift out discharge air grille. STEP 7 – Lift out interior back panel (if equipped).
  • Page 23: Fan Plenum

    AINTENANCE STEP 8 – Lift out return air grille (from front). STEP 9 – (IF EQUIPPED) Rotate fan plenum up and back; hook chain at rear of liner. P/N 0453549 Unplug fan harness. Lift fan plenum up and back to remove.
  • Page 24: Drip Tray

    Once the last retainer is disengaged, the entire drip tray assembly will rotate down and forward. Pivot Screw Drip Trough Drip Tube Connector Drip Pan Assembly HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Retainers Retainer Detail Elite Service Merchandisers...
  • Page 25: Sanitize

    AINTENANCE Use a sponge or soft cloth to hand wash the drip tray assembly. Sanitize the drip tray assembly and drip tubes. Use paper toweling to dry inside and outside of the assembly before reinstalling. To reinstall the drip tray assembly, rotate it back and up until retainers can be engaged.
  • Page 26: Service

    9. Reconnect fan to wiring harness. Turn power 10. Verify that motor is working and blade is turning in the correct direction. Hussmann Corporation • Bridgeton, MO 63044-2483 U.S.A. SERVICE Always disconnect the electrical power at the main disconnect when servicing or HE BLADES replacing any electrical component.
  • Page 27 ERVICE For access to ambient fans and, if installed, ambient heaters: 1. Turn off power. 2. Remove lower front panel. 3. Disconnect fan from wiring harness. 4, Disconnect heater from wiring harness. 5. Remove screws holding motor, heater, and grille. 6.
  • Page 28: Removing Polycarbonate Rail Lamp Cover

    Impact Lamp Holder Hussmann Impact End Cap IMPORTANT! Always replace lamp holders and end caps with Hussmann lamp holders and end caps. Use of non-Hussmann parts may result in poor electrical contact and short lamp life. Elite Service Merchandisers Groove...
  • Page 29: Replacing Electronic Ballast

    ERVICE WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights. REPLACING ELECTRONIC BALLAST Lamp Ballast The lamp ballast are located in the raceway, behind the back lower panel at the left-hand end of the merchandiser (facing rear of case).
  • Page 30: Replacing Glass Hand Grip

    3. Insert the E-ring – C – to properly seat the gas spring pin – A – utilizing tool – E Hussmann Corporation • Bridgeton, MO 63044-2483 U.S.A. to maintain it in a raised position. Support the front glass at all times...
  • Page 31: Replacing Front Glass

    ERVICE WARNING Support front glass at all times until clamps and screws are secure or glass is removed! Adjust all hinge assemblies on each case at the same time to prevent glass binding and breakage. REPLACING FRONT GLASS REQUIRES AT LEAST TWO PEOPLE! The following procedure is for field replacement of hinged front curved or straight glass.
  • Page 32: Replacing Damaged Drain Fitting

    Drain Fitting Viewed from Inside Merchandiser Hussmann Corporation • Bridgeton, MO 63044-2483 U.S.A. 2. Apply an ABS and PVC compatible primer- sealer to outside of PVC coupling and inside of drain. Insert coupling into drain fitting.
  • Page 33: Repairing Aluminum Coils

    ERVICE REPAIRING ALUMINUM COIL The aluminum coils used in Hussmann merchan- disers may be easily repaired in the field. Materials are available from local refrigeration wholesalers. Hussmann recommends the following solders and technique: Solders Aladdin Welding Products Inc. P.O. Box 7188 1300 Burton St.
  • Page 34 ® To obtain warranty information or other support, contact your Hussmann representative. Please include the model and serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 July 2005...

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