SVAB Quantum Installation Instruction

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Quantum
Installation instruction
DOC-0001404
2020-12-02

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Summary of Contents for SVAB Quantum

  • Page 1 Quantum Installation instruction DOC-0001404 2020-12-02...
  • Page 2 Copyright © 2020 SVAB Hydraulik AB All rights reserved SVAB accepts no responsibility for possible errors in catalogs, brochures and other printed material. SVAB reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made...
  • Page 3: Table Of Contents

    Technical description ......................10 Main parts ........................10 Quantum Hub ...................... 10 TRM (Tool Recognition Module) ................10 Technical data Quantum Hub ..................11 Technical data TRM ..................... 13 Function ........................14 Installation ........................... 16 Check of delivery ......................16 Install the Quantum hub ....................
  • Page 4: Introduction

    Quantum Introduction General Quantum Tool Recognition is a system for wireless toolrecognition on excavators. This is the only usage intended for this product. All other usages of this machine, without written permission from SVAB, are strictly prohibited. This document gives instructions how to do installation work on a Quantum Tool Recognition system.
  • Page 5: Support

    SVAB, Ulvsättersgatan 2SE-694 35 Hallsberg Phone: +46 (0)582 152 30 (main) +46 (0)0582 152 33 (Support) On our website www.svab.se you will find additional information. Environment As part of our environmental commitment, we strive for our products to have as little environmental im- pact as possible throughout the lifecycle.
  • Page 6: Certificate Of Compliance

    ElectroMagnetic Compatibility (EMC) standard for radio equipment and services; Part 17 IEC 60950-1:2005 Information technology equipment – Safety Article number: P-0001441 Product description: Quantum Tool Recognition kit The manufacturer’s name and address: SVAB Hydraulik AB Ulvsättersgatan 2 69435 Hallsberg Sweden Hallsberg 2018-04-0–5...
  • Page 7: Safety

    Make sure that the machine’s ROPS structure is not altered, it may affect the CE marking of the ma- chine. Only use SVAB original parts. Damage or malfunction caused by parts other than SVAB original parts are not covered by warranty or product liability.
  • Page 8 Quantum CAUTION CAUTION Indicates a potentially dangerous situation which, if not avoided, can result in less seri- ous to moderate injuries. IMPORTANT NOTE! This symbol is used when we want to you to pay extra attention or point out things that...
  • Page 9: System Overview

    P-0001346 Cable Quick coupler signal Quantum Hub P-0000585 Connecting cable Digging system P-0000723 M12 Connector male, straight 5 - pole Quantum App (Google play / App store) 200586 Jumper cable M8, 0.3 m 149209 Jumper cable M8, 1 m 149207...
  • Page 10: Technical Description

    Quantum Technical description Main parts This is also a test page Quantum Hub The hub consists of following main parts: 1. CAN1 / 8-36 VDC 2. I / O 3. CAN2 4. Diodes 5. Name plate TRM (Tool Recognition Module) The TRM consists of following main parts: 1.
  • Page 11: Technical Data Quantum Hub

    Quantum Technical data Quantum Hub Dimensions Unit Remark Mass Material Operating temp - 20 + 70 Storage temp - 20 + 85 Voltage feed 12/24 CAN resistance Software selectable 120 Ω, 600 Ω, not terminated IP rating IP50 Humidity IEC60068-2-30 IEC60068-2-78...
  • Page 12 Quantum Radio ETSI EN 300 328 V2.1.1 ETSI EN 301 489 V2.1.1 ETSI EN 301 489 V3.1.1 ISO 13766-1:2018 RoHs EN 50581:2012 EN 60950-1 Bluetooth Description Remark Bluetooth Bluetooth 4.1 Frequence From 2.4 GHz to 2.4835 GHz (ISM band) Range...
  • Page 13: Technical Data Trm

    Quantum Technical data TRM Dimensions System Unit Remark Mass Material PC/PBT Operating temp + 70 Storage temp - 40 + 85 Voltage feed Battery time years Up to 5 years, depending on degree of use and environment IP rating IP67/IP69K...
  • Page 14: Function

    The tiltrotator and / or machine quick coupler is connected to the system to detect when a change of tools occurs. In cases where the machine is equipped with a Quantum or MACS RT based tiltrotator control system, the information is shared when a tool change under the tiltrotator through the CAN bus.
  • Page 15 The information about the position of a tool or machine is also shared by other users who have a Blue- tooth connection with any cabin module or TRM device. It is enough for someone who has the Quantum app installed on their smartphone to pass a cabin module or TRM and get connected via Bluetooth to update the location in the cloud.
  • Page 16: Installation

    When installing the hub, it is not allowed to use areas that affects the emergency exits. 1. Look for a free space in the cab for the Quantum hub. The hub should be in sight of the TRM for good reception. Therefore, it's recommended to place the hub on a window.
  • Page 17: Install Quick Coupler Switch

    Quantum 5. Press the mounting plate onto the clean surface. Press for at least 30 sec. NOTE Do not use screws when mounting the plate. It may affect the machine’s ROPS structure. 6. Let the glue harden for a couple of minutes.
  • Page 18: Connecting Quick Coupler; Original And Tiltrotator-System

    Quantum 3. Install the switch [3] into the instrument panel. Connecting quick coupler; original and tiltrotator-system WARNING Place the tool on the ground before testing the quick coupler. Take care when connecting the cable. An incorrect installation may affect the upper / lower quick coupler function.
  • Page 19 Quantum Connect quick coupler d) Active high signal: Start with coupler in closed mode [A]. Measure between connection and ground(GND). The value should be 0 V. Switch to open mode [B] When the signal is active high, the value should be between 8-36 V.
  • Page 20 Quantum Connect quick coupler 10. Connect cable end marked GPI2, flat pin FSH2, to the machine original quick coupler [4]. 11. Connect existing cable to flat pin t FS2 [4]. 12. Place enclosed diode in the holder for GPI2 [5].
  • Page 21: Connect Feed And External Excvatator System (When Applicable)

    Quantum Connect feed and external excvatator system (when applicable) Connect to external system (when applicable) 1. Connect the cable P-0000585 to external system, such as an excavator system. Connect the cable [6] to output marked CAN2 on the hub. 2. Connect connector P-0000723 [7] to external system.
  • Page 22: Connecting To Tiltrotatorsystem (Macs-Rt, Xcg2)

    NOTE Please note that feed cable is not installed since the feed is obtained through CAN. 2. Connect CAN cable 801062 from Quantum hub to the control unit. Mount the TRM The TRM-module should be mounted on the tool in room temperature for best result. The temperature may not go under - 10 grader C.
  • Page 23 Quantum 3. Remount the cover and tighten the screws at 0.8 Nm. 4. Find a protected surface for the module. On top of the tool, close to the attachement is one good placement, se examples below. 5. Clean the surface where the module is placed.
  • Page 24 Quantum NOTE For best performance, mount the cover bottom down towards the surface. 8. Installation without protection cover: Remove the tape underneath the module and press the mod- ule to the clean surface. 9. Do not throw the protective tape put. Place the protective tape on a paper or similar. The TRM is labeled with a MAC-adress and this number will show up in the app later on.
  • Page 25: Start Up

    Quantum starts when the machines electronics is activated by the ignition. Start the Quantum hub 1. Power up the machine. Quantum hub will start and the diodes will start to flash. The LEDs are called (from the left): LED 1, LED 2, LED 3, LED 4.
  • Page 26 Quantum 7. LED 4 lights up with a steady white light when both tiltrotator and a tool has been idenftified.
  • Page 27: Register User

    Quantum Register user Download the SVAB Quantum app from App Store or Google Play. 1. Start by creating a new user. 2. Enter user information and password. Click ”Next”. NOTE You need to accept the licence agreeent in order to get to the next step in the reg- istration.
  • Page 28 Quantum NOTE Please note that the machine must be running in order for the system to function. 2. Press the + sign to scan for and register machines. 3. The machine will show up as unknown machine. Click on the machine to register. Name the ma- chine and add a picture if desired.
  • Page 29: Register A New Tool

    4. Select the tool to be registered. Name the tool and add a picture if desired. 5. Press ”Save” when you are done. The tool is added to your list. Tiltrotator TRM The Tiltrotator TRM is predifined from factory and will show up on the screen. Basic settings for Quantum ToolRec are now made.
  • Page 30: Electric Diagram

    Quantum Electric diagram...
  • Page 31: Checklist

    Quantum Checklist NOTE Be extra observant of the machine’s movements when starting for the first time after installation! A safety distance of at least 10 m around the machine is recommended. Before going through the checklist, ensure that the machine: •...
  • Page 32 Quantum...

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