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MODEL XQ140/12A HYDRAULIC POWER TONG OPERATION MANUAL 2014-12 YANCHENG TEDA DRILLING AND PRODUCTION EQUIPMENT CO. ,LTD...
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Safety Instruction and Legend Description Safety Instruction ●Operators must read and know this manual well. ●Operators must wear work uniform, safety shoes, safety helmet, safety gloves, etc. ●Tie the back guy according to the instruction. Don’t tie it in the wrong direction. ●Operation at the side of tong body opening.
YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 1.Summary Model XQ140/12A hydraulic power tong is a mouth opening power tong which can quickly make-up or break-out pipe strings in well service. It is used in making-up or breaking-out tubing, small drilling pipe and small casing with diameters from 2 ″-5...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 2.2.3 Reset Mechanism (Fig.3) The initial working position of hydraulic power tong refers to the jaw plate frame and the open gear face the opening of the shell body of the master tong, the jaw plate frame of the back-up tong faces the opening of backup tong main body.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 2.3 Hydraulic System Hydraulic system consists of hydraulic source, bucket valve, hydraulic bucket, hand control valve, hydraulic motor, hydraulic oil cylinder, pressure gauge, quick coupling, pipe line, etc.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 2.3.2 Bucket Valve It consists of main body, throttle valve core, valve cap, handle, cutoff valve core, retaining ring, handle, oil passage bolt, etc. Its main function is controlling the up or down of the piston rod of the hydraulic bucket.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 2.3.4 Spring Lifting Bucket (see Fig.9, purchase number 14AZ-272 ) It consists of suspension head, suspension rod, spring, working bucket, etc, as shown in fig.9.
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Warning: ●The hydraulic tong may be damaged of the valve is over turned. ●The pressure adjusting valve should never be adjusted without the system pressure gauge.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 2.3.6Hydraulic motor It is a low speed ,cycloid hydraulic motor with high torque. The model is 6K-625. 2.3.7Oil cylinder of backup tong(Fig.11) It consists of cylinder liner, rack plunger, cover plate, Yx-sealing ring, cylinder cover etc. See Fig.11,high pressure oil enters the cylinder liner through the cylinder cover, pushes the rack plunger to drive the duplex gear and the backup tong jaw plate frame to move.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 3.Main Technical Parameters Main Technical Parameter of XQ140/12A Hydraulic Power Tong Φ60-140 Pipe string diameter suitable for main tong inch 2 3/8″-5 1/2″ kN•m The biggest torque at low gear...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD face the pipe string coupling or the drilling pipe tool joint(see detailed operation at 5.2) . ●The support point of the pulley must be installed 15 meters above the well head.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 4.7 Running-in Operation ●Supply hydraulic power tong with oil. ●Control the lifting bucket; adjust the height of power tong. ●Keep free-load running at low gear for 1 to 2 minutes.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 5.Detailed Operation Methods 5.1 Selecting And Dismounting Jaw Plate, Die Seat And Dies (state any special specification in your order) 5.1.1Jaw plate selection (1)Jaw plate specification(see Fig.15, three kinds in all, one kind of master tong jaw plate, two kinds for backup tong jaw plates)and parts number are shown in table 1.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Jaw plate of master tong Positioning screw Hexagon socket wrench Jaw plate of backup tong Jaw plate of backup tong Stop screwe hexagon socket wrench Fig.16...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD (4)Dies mounting/dismounting Take out die seat and loose the screw pin on one end, then take out dies. Mounting operation is the other way round, tighten the screw pin after mounting(see Fig.15) ●The hydraulic power source must be cut off when changing jaw plates, die seats and...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 4 Recommendation table of die seats and dies (see Fig.19 for illustration) Dies (stamp mark on the Die seat (stamp mark) backside) Pipe string type...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 5.2 Adjusting the suspension height of the power tong with the hydraulic bucket 5.2.1Lifting the power tong Turn off the throttle valve of the bucket valve, then turn on the cutoff valve of the bucket valve, the power tong is lifted slowly(see Fig.20, which shows the position of the bucket valve handle while lowering the...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ●Never bend the hydraulic hoses too much. 5.4Installing the torque control system (Optional accessory see Fig.26) ●The torque control system consists of three parts: main body(see Fig.25,26),box(see Fig.27,28 )and the connecting hoses(see Fig.27,28).
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 5.5 Filling oil into sensor cylinder 5.5.1Sensor cylinder abstract In purchasing the sensor cylinder, note that two gauges are mounted on the hydraulic power tong, one is the pressure gauge which indicates system pressure, the other is torque which indicates the torque from tong head.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 5.7Adjusting the space between master tong and backup tong Adopt ordinary pole(standard disposition) when master tong clamps pipe string body,backup tong clamps the coupling or even both master tong and backup tong clamp joints of drilling pipe. The method of adjusting the space between master tong and backup tong is to adjust the screw on the front and back guide pol.(see Fig.32)
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Breaking-out direction Making-up direction The indication direction of the knob Breaking-out direction Reset knob Making-up direction Fig.34 ●Making up under over torque circumstances can damage tubing as well as the hydraulic power! ●In case of insufficient braking spring or spring failure, make up the number or change the spring.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 5.10 Installing rack plunger Remove the upper cover of the backup tong (12AB-1), Rack plunger duplex gear (12AB-9) and cylinder cover (12AB-39), push out the rack plunger, install Yx seals at two ends...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 6.Maintenance 6.1 Daily Maintenance ●Fill 25ml of lubricating grease to each grease nipple of the master axle, idle gear-axle, and duplex gear axle. (Grease nipple positions are shown in Fig.38 and Fig .39) ●Fill 25ml of engine oil to each of the following points: transmission pin, friction disc, centralizing roller...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 7.Common Troubles and Troubles Shooting Guide Common troubles causes Remedy Replace proper die seats in 1.Wrong selection of die seat. pairs. Clean up the subjects in the dies 2.Hard subjects full of the dies groove.
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Gears on both sides of the Upper and lower centralizers are severely opening gear are easily stripped Replace centralizers in time. worn. Rack plunger not in the central position...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 9.Attachment And Quick-wearing Accessory 9.1Optional Accessory 9.1.1 High pressure hose(see Fig.21) 9.1.2 Quick coupling(see Fig.21) 9.1.3 Sensor oil cylinder(see Fig.33) 9.1.4Lenthened front and back guide pipe 9.1.5Torque control system(see Fig.26 for main body)
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Applied at the joint of the bucket valve and 12AZ-234 O-ring 28×3.1 the hand valve. 12AZ-235 O-ring 30×3.1 Applied at the bucket valve. Applied at the joint of the hydraulic motor 12AY-1.14...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.2 Master tong (Fig.41,Table 7) Fig.41 Table 7 Master tong detail list Item Part number Description 12AZ-281 Safety door assembly 12AZ-282 XYQ12.Z.1 Master tong head assembly...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.3 Tong shell and accessory(Fig.42,Table 8) Fig.42 Table 8 Tong shell and accessory detail list Item Part number Description 12AZ-51 XYQ12.Z-32A Suspension rod 12AZ-89 XYQ12.Z-65...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 12AZ-92 XYQ3C.Z-37 Rear handle Item Part number Description 12AZ-52 XYQ12.Z-33A Tong head cover 12AZ-1 XYQ12.Z-02A Tong shell 12AZ-295 XYQ12.Z-59 Front support seat 12AZ-76 GB/T70.1 Hexagon socket head screw M12×25...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.4 Mater tong head (Fig.43, Table 9) Fig.43...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 9 Mater tong head detail list Item Part number Description 12AZ-105 GB/T70.1 Hexagon socket head screw M10×45 12AZ-103 XYQ12.Z-01.01A Open gear cover 12AB-24 XYQ12.B-10...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.5 Resetting,braking and centralizing mechanism assembly(Fig.44,Table 10) Fig.44...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 10 Resetting, braking and centralizing mechanism assembly detail list Item Part number Description 12AZ-58 GB/T119 Cylindrical pin 5×20 12AZ-59 XYQ3C.Z-32 Reset knob 12AZ-53 XYQ12.Z-35...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.6 Transmission mechanism(Fig.45,Table 11) Fig.44...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 11 Transmission mechanism detail list Item Part number Description 12AZ-84 XYQ12.Z-45 Position plate 12AZ-122 XYQ12.Z-53 Idle gear shaft 12AZ-123 XYQ12.Z-42 Sleeve 12AZ-125 XYQ12.Z-41 Water proof cover...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Item Part number Description 12AZ-11 GB/T309 Needle Φ4×25.8 12AZ-9 XYQ12.Z-11 Shifting gear 12AZ-18 XYQ12.Z-16 Main shaft 12AZ-14 XYQ12.Z-14 Internal spline gear (2) 12AZ-12 XYQ12.Z-12 Inner gear sleeve 12AZ-13 XYQ12.Z.3...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.7 Hand control valve(Fig.46,Table 12) Fig.46...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 12 Hand control valve detail list Item Part number Description Valve body 12AZ-200 XYQ3C.Z.5-1 O-ring 36×3.5 12AZ-201 GB1235-76 Combination valve core 12AZ-202 XYQ3C.Z.5.1 Support seat 12AZ-203 XYQ3C.Z.5-7...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD (Fig.49,Table 15) 10.10 Safety door assembly Fig.49 Table 15 Safety door assembly detail list Item Part number Description 12AZ-95 GB/T78 Slotted Cone Point Fastening Screw M8×16 12AZ-96 XYQ12.Z-55...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.11 Backup tong(Fig.50,Table 16) Fig.50 Table 16 Backup tong detail list Item Part number Description 12AB-271 Tail seat head 12AB-272 Tail seat of backup tong...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.13 Tail seat of backup tong(Fig.52,Table 18) Fig.52...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 18 Tail seat of backup tong detail list Item Part number Description 12AB-23 GB/T70.1 Hexagon socket head screw M6×16 12AB-6 XYQ6B.Z-20 Position plate 12AB-8 XYQ6B.B-7...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.14 Cylinder body of tong tail(optional part)(Fig.53,Table 19) Fig.53...
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Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Table 19 Cylinder body of tong tail detail list Item Part number Description 12AZ-260 Torque gauge Φ60~16KN·m 12AB-18 GB/T70.1 Hexagon socket head screw M12×25 12AZ-261 XYQ12.B-30(1)
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.16 Spring lifting bucket(Fig.55,Table 21) Fig.55 Table 21 Spring lifting bucket detail list Item Part number Description 12AY-1.2 GB/T91 Cotter pin 5×30 12AT-1 GB/T882 Pin shaft B20×70 12AT-2 XYQ12.TD-05...
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.18 Front guide pole assembly(Fig.57,Table 23) Fig.57 Table 23 Front guide pole assembly detail list Item Part number Description 12AQ-01 XYQ12.QD-01 Front guide pole seat 12AQ-03 XYQ12.QD-03(1)
Model XQ140/12A HYDRAULIC SUCKER ROD TONG OPERATION MANUAL YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 10.19 Rear guide pole assembly(Fig.58,Table 24) Fig.58 Table 24 Rear guide pole assembly detail list Item Part number Description 12AH-01 XYQ12.HD-01 Rear guide pole seat 12AH-03 XYQ12.HD-03(1C)
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