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splashbacks
METALINE
®
FABRICATION manual

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Summary of Contents for Laminex Metaline Splashbacks

  • Page 1 splashbacks METALINE ® FABRICATION manual...
  • Page 2: Table Of Contents

    ® table of CONTENTS Section 1 – Key Information Key Points about Metaline Splashback systems Important Information General Information Section 2 – Product Introduction Introduction to Laminex Metaline Splashback system Product Characteristics Product Applications Sheet Sizes Colours Adhesives Warranty Care and Maintenance...
  • Page 3 Hand Held Router CNC or milling Machine Jigsaw Handsaw Hole saw and drills Section 5 – Kitchen Splashbacks Installations Items Required for Installation of Laminex Metaline Splashbacks All Cooktop installations Surface preparation Wall Flatness and Squareness Dimensional measurement Taping Dry fit...
  • Page 4 splashbacks METALINE ® FABRICATION manual splashbacks METALINE ®...
  • Page 5: Section 1: Key Information

    splashbacks METALINE ® splashbacks METALINE ® SECTION 1: key information Key Points about Metaline Splashback systems Important Information General Information FABRICATION manual...
  • Page 6: Key Points About Metaline Splashback Systems

    Splashbacks are not suitable for installations where benchtop is less than 600mm. The Laminex Metaline Splashback system has a proprietary coating that allows it to be cleaned easily. Cleaning of Metaline Splashbacks should follow the “Care and Maintenance” section, which is contained later in this manual and also on the consumer warranty card.
  • Page 7: General Information

    The Laminex Group recommends folding edges and corners to give the installation a premium look and feel. 13. Butt joining – Laminex Metaline Splashbacks can be butt joined together or into corners to give a simpler installation. Allowance for a 3mm gap for silicone sealing is required.
  • Page 8 splashbacks METALINE ® FABRICATION manual splashbacks METALINE ®...
  • Page 9: Section 2: Product Introduction

    METALINE ® splashbacks METALINE ® SECTION 2: product introduction Introduction to Laminex Metaline Splashback system Product Characteristics Product Applications Sheet Sizes Colours Adhesives Warranty Care and Maintenance Product Technical Specification Product Tolerances FABRICATION manual...
  • Page 10: Introduction To Laminex Metaline Splashback System

    Laminex Metaline Splashback panels are suited for use in all splashback applications, when installed according to “Section 5 – Kitchen Splashback Installation”, for both gas and electric cooktops. Laminex Metaline Splashbacks are CodeMark certified to meet the requirements of the BCA and BCNZ.
  • Page 11: Colours

    Adhesives Laminex Metaline Splashback neutral cure silicone adhesive has been developed for installation. Silicone will be available in 300g cartridge suitable for use in standard hand caulking guns. Additional cartridges are available to order from your local Laminex Group sales branch.
  • Page 12: Warranty

    Installation Guide. Care and Maintenance Laminex Metaline Splashbacks are easy to clean using mild detergent and a soft, abrasion free microfibre cloth. Cooking oil, fats and food splashes are easy to remove. • DO use a soft micro-fibre cloth with a mild detergent •...
  • Page 13: Section 3: Planning Your Installation

    splashbacks METALINE ® splashbacks METALINE ® SECTION 3: planning your installation Important Design Considerations – Types of Fabrication Folded internal corners, rolled edges Butt joined corners, straight cut edges Fabrication Type – Folded Internal Corners Fabrication Type – Folded External Corners Fabrication Type –...
  • Page 14: Important Design Considerations - Types Of Fabrication

    ® SECTION 3: planning your installation Important Design Considerations – Types of Fabrication Laminex Metaline Splashbacks can be fabricated in two main styles: PREFERRED METHOD: Folded internal corners, rolled edges • This method gives a premium finish with no exposed cut edges and more professional corner detail.
  • Page 15: Fabrication Type - Folded Internal Corners

    splashbacks METALINE ® PREFERRED METHOD: Fabrication Type – Folded Internal Corners For fabrications where the Metaline is folded into the corner of the kitchen with a 90° seamless fold (as opposed to the traditional glass method of 2 sheets being butted together), the following sequence is observed: 1.
  • Page 16: Fabrication Type - Folded External Corners

    X + 6mm Y + 6mm splashbacks METALINE ® Back Face Front Face X + 6mm Y + 6mm 3. Panels are routed using a 135° V bit behind the section to be fold to allow for the panel to be bent, giving the following finished fold: Back Face Double Sided Tape...
  • Page 17: Fabrication Type - Folded Rolled Edges

    Important Design Considerations – Expansion and Orientation Thermal Expansion Laminex Metaline Splashbacks is an aluminium based composite material and will therefore exhibit minor expansion and contraction behaviours during heating and cooling. Thermal expansion must be considered when calculating dimensions and allowances for joins between sheets and around edges.
  • Page 18: Direction Of Coil Coating

    This orientation must be taken into account when making panel optimisation calculations. Always use Laminex Metaline Splashbacks panels from the same batch code for a job, rather than mix panels. This will avoid any minor colour variations caused by the coil coating process.
  • Page 19: Section 4: Cutting Of Panels

    splashbacks METALINE ® splashbacks METALINE ® SECTION 4: cutting of panels Tools and Equipment Cutting Equipment Additional Tools Required Transport, handling and storage Sheet Inspection Cutting Metaline Sheets Table Saw/Panel Saw Hand-held Circular Saw Hand Held Router CNC or milling Machine Jigsaw Handsaw Hole saw and drills...
  • Page 20: Tools And Equipment

    Tools and Equipment Cutting Equipment Laminex Metaline Splashbacks panels can be cut with traditional tools fitted with a suitable aluminium cutting blade – either tungsten carbide or high speed steel. The following cutting equipment can be used for cutting Metaline panels: •...
  • Page 21: Sheet Inspection

    Laminex Metaline Splashback sheets must be cut with a downward cutting stroke on the decorated surface. Always ensure that the workplace is kept free of swarf and other hard objects that may damage the Laminex Metaline Splashback surface.
  • Page 22: Hand Held Router

    splashbacks METALINE ® Hand Held Router A hand held router cuts with a sideways action, however because of the high level of dragging during operation, the decorated side should be downwards. Always use a vacuum extraction on a router to prevent swarf build-up around the collet.
  • Page 23: Section 5: Kitchen Splashbacks Installations

    METALINE ® splashbacks METALINE ® SECTION 5: kitchen splashbacks installations Items Required for Installation of Laminex Metaline Splashbacks All Cooktop installations Surface preparation Wall Flatness and Squareness Dimensional measurement Taping Dry fit Final fitting a) Silicone Adhesive Application b) Double-sided tape protective strip removal...
  • Page 24: Items Required For Installation Of Laminex Metaline Splashbacks

    Important Note: Minimum installation distance for gas and electric cooktops For all inbuilt gas and electric cooktops – Laminex Metaline Splashbacks must be installed with a minimum of 30mm set back from the rear of the cooktop. This applies to all gas, electric and induction cooktops. The minimum benchtop width suitable for Laminex Metaline Splashback installation is 600mm.
  • Page 25: All Cooktop Installations

    ® All Cooktop Installations Gas and Electric Cook tops require the installation of Laminex Metaline Calcium Silicate mineral board directly behind the cooktop to provide additional heat protection for the wall structure and ensure compliance with the relevant BCA/ BCNZ requirements, as well as CodeMark certification. The Laminex Metaline Calcium Silicate mineral board must be installed to a minimum height of 150mm above the benchtop level across the full width of the cooktop.
  • Page 26: Surface Preparation

    Laminex supplies 9mm calcium silicate board with all Laminex Metaline Splashback panels. Substitute mineral boards must not be used. Installation of 9mm calcium silicate board not required where Laminex Metaline Splashbacks are installed directly onto rendered brick and/or cement brick walls.
  • Page 27: Wall Flatness And Squareness

    1mm, with allowance for diagonal variations. Check all measurements before transferring to the Laminex Metaline Splashbacks surface. (Refer to Fabrication section for the most suitable method of cutting to size). Dimensions will depend on the selected method of installation (viz. folded vs butt joined method).
  • Page 28: Dry Fit

    Dry Fit Laminex Metaline Splashbacks should be dry fitted to the wall to check dimensional accuracy. The use of glazier’s suction cups will assist in the handling of the Metaline panels. Once a satisfactory fit is achieved, the panel should be removed to allow for silicone application.
  • Page 29: B) Double-Sided Tape Protective Strip Removal

    450mm 450mm splashbacks METALINE ® b). Double-sided tape protective strip removal Remove all of the protective strips from the double-sided tape, ready for panel installation. Make sure all the protective strips are removed, as there will not be an opportunity to remove once the panel is pressed onto the wall. c).
  • Page 30: Removal Of Protective Film

    Care Laminex Metaline Splashbacks require very little maintenance if installed according to the instructions above and cleaned according to the following guidelines: • DO use a soft micro-fibre cloth with a mild detergent •...
  • Page 31 splashbacks METALINE ®...
  • Page 32 The colours of the photographs depicted in the brochure are as close to the Laminex Metaline Splashbacks range as photographic lighting and modern printing processes allow. The Laminex Group recommends the use of mild detergents and a soft, abrasion free cloth to the clean the surface. Do not use any cleaning solutions that are highly acidic or caustic as these may damage the surface and gloss finish.

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