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Summary of Contents for Laminex Metaline
- Page 1 Metaline ® Splashbacks & Panels Fabrication Manual...
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Page 2: Table Of Contents
Section 1: Key Information Key Points About Laminex Metaline Splashbacks and ® Panel Systems Important Information General Information Section 2: Product Introduction Introduction to Laminex Metaline Splashbacks and Panel Systems Product Characteristics Product Applications Sheet Sizes Adhesives Warranty Product Technical Specification Product Tolerances Section 3: Planning Your Installation Important Design Considerations –... - Page 3 CNC or Milling Machine 4.5.5 Jigsaw 4.5.6 Handsaw 4.5.7 Hole Saw and Drills Section 5: Kitchen Splashbacks Installations Items Required for Installation of Laminex Metaline Splashbacks Surface Preparation Wall Flatness and Squareness Dimensional Measurement Taping Dry Fit Final Fitting 5.7.1 Silicone Adhesive Application 5.7.2...
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Page 4: Panel Systems
600mm. 3. The Laminex Metaline splashback and panel systems has a proprietary coating that allows it to be cleaned easily. Cleaning of Metaline splashbacks and panels should follow the “Care and Maintenance”... - Page 5 8. Lifting – Laminex Metaline splashback panels are heavy and require a 2 man lift or mechanical assistance. Always lift panels in a vertical orientation to avoid buckling the panel. 9. Transport – always transport Laminex Metaline splashback panels horizontally on a solid pallet that supports the entire length of panel.
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Page 6: Section 2: Product Introduction
Printed onto the back surface are the product name, product colour, ASW code and manufacturing batch code. 2.2 Product Applications Laminex Metaline splashback panels are suitable for installation in all domestic applications and most commercial installations. They are not suitable behind commercial gas cooker installations, nor domestic or commercial BBQs. Metaline can be installed where an NCC group 2 material is permitted. -
Page 7: Sheet Sizes
Do not remove this protective film until instructed to during installation. 2.4 Adhesives Laminex Metaline Splashbacks require the use of neutral cure silicone adhesive. The use of acid cure silicone is not warranted. Laminex Metaline double-sided tape has been developed for the installation. -
Page 8: Section 3: Planning Your Installation
Section 3: Planning Your Installation Important Design Considerations – Types Of Fabrication Laminex Metaline splashbacks and panels can be fabricated in two main styles: Folded corners and edges Butt joined corners and edges 3.1 Folded Internal Corners, Rolled Edges Preferred Method: •... -
Page 9: Fabrication Type - Folded Internal Corners
Fabrication Type – Folded Internal Corners Preferred Method: For fabrications where the Metaline is folded into the corner of the kitchen with a 90° seamless fold (as opposed to the traditional glass method of 2 sheets being butted together), the following sequence is observed: 1. -
Page 10: Fabrication Type - Folded External Corners
Front Face Front Face Y - 6mm Y - 6mm Double Sided Tape For fabrications where the Metaline is folded outwards to give a 270° seamless fold X - 6mm X - 6mm Back Face Back Face around the outside corner of a kitchen, the following sequence is observed:... -
Page 11: Fabrication Type - Folded Rolled Edges
Back Face Front Face Y + 6mm 3.1.3 Fabrication Type – Folded Rolled Edges Double Sided Tape Preferred Method: Folded rolled edges give a completely encapsulated finish to the sheet, which hides X + 6mm X + 6mm the core of the panel from view. Back Face 1. -
Page 12: Fabrication Type - Butt Joined Sheets
Decorative roll bending – Laminex Metaline splashbacks and panels can be roll formed to a minimum radius of 120mm using mandrel rolling. Wet areas – Laminex Metaline splashbacks and panels can be installed in all wet areas such as bathrooms, saunas, pool surrounds and other areas of constant high humidity and dampness. -
Page 13: Important Design Considerations - Expansion And Orientation
Thermal expansion must be considered when calculating dimensions and allowances for joins between sheets and around edges. Laminex Metaline splashbacks has a coefficient of expansion of 2.36 x 10 m/°C (0.0236mm/m/°C). Allow a gap of 3mm between sheets when butt joining them, and allow an edge gap of 3mm around all panels for caulking and sealing. -
Page 14: Safety Data Sheet
Tools and Equipment 4.1 Cutting Equipment Laminex Metaline panels can be cut with traditional tools fitted with a suitable aluminium cutting blade – either tungsten carbide or high speed steel. The following cutting equipment can be used for cutting Metaline panels: •... -
Page 15: Transport, Handling And Storage
This will ensure that dimensions remain constant during any cutting and installation process. Always allow Metaline panels to reach constant temperature after transport (particularly in very hot or cold weather). -
Page 16: Handheld Circular Saw
Clean up with a file. 4.5.6 Handsaw A handsaw can be used for cutting Metaline but must have a dedicated metal cutting blade (eg hacksaw or fine tenon saw). These saws typically cut in one direction – set the blade direction (if possible) to the push stroke. -
Page 17: Section 5: Kitchen Splashbacks Installations
Important Note: Minimum installation distance for gas and electric cooktops is 30mm For all inbuilt gas and electric cooktops – Laminex Metaline splashbacks must be installed with a minimum of 30mm set back from the edge of the appliance (base plate). This applies to all gas, electric and induction cooktops. The minimum benchtop width, for a cooktop installation, suitable for Laminex splashbacks is 600mm. -
Page 18: Surface Preparation
Installations where these minimum distances are not observed creates a risk of impact damage and blistering of the panel and surface from the use of oversized cooking pots and will void the Laminex Metaline splashbacks limited warranty. 5.2 Surface Preparation... -
Page 19: Wall Flatness And Squareness
5.5 Taping Double-sided tape must be used to provide initial adhesion during the installation process. Laminex recommends the use of 12.5mm minimum width, 3M VHB 4991 or 3M Scotchtape 4008 tape to assist in the installation process. The double-sided tape performs 2 key functions: •... -
Page 20: Dry Fit
Laminex Metaline Splashbacks should be dry fitted to the wall to check dimensional accuracy. The use of glazier’s suction cups will assist in the handling of the Metaline panels. Once a satisfactory fit is achieved, the panel should be removed to allow for silicone application. -
Page 21: Fitting
5.7.3 Fitting 450mm 450mm Install the panel against the wall, pressing firmly and evenly against the silicone bead until resistance from the double-sided tape is experienced. Note: Where a folded panel method is used, both adjacent walls must be considered at the same time to ensure the panel is tightly fitted into the corner –... -
Page 22: Sealing With Silicone
5.10 Care and Maintenance Laminex Metaline splashbacks require very little maintenance if installed according to the instructions above and cleaned according to the following guidelines: • DO use a soft micro-fibre cloth with a mild detergent •... -
Page 23: Routine Care And Maintenance
Avoid placing metallic or sharp cooking/kitchen implements or appliances directly against the surface. The use of abrasive cleaners or pot scrubbing pads will scratch the surface, only use a soft, abrasion free microfibre cloth to clean the Laminex Metaline surface. - Page 24 Cover Benchtops: Essastone Nero Assoluto Gloss finish Splashback: Laminex Metaline in Black Ice Cabinetry and panels and drop down Island table: Laminex Impressions in Burnished Wood Nuance finish LNX2043 | 12/20 Germancraft Kitchens...
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