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OPERATING MANUAL
1T1PT
1) INTRODUCTION
2) CHARACTERISTICS
2.1 GENERAL CHARACTERISTICS
2.2 PRESENTATION OF THE INSTRUMENT
2.3 INTERNAL STRUCTURES
2.4 ELECTRONICS
3) SOFTWARE DESCRIPTION AND ACCESSIBLE FUNCTIONS
3.1 INTRODUCTION
3.2 SOFTWARE EXPLORATION AND DEFINITION OF THE PRINCIPAL KEYS
3.3 DETAILS OF THE MENUS AND FUNCTIONS ACCESSIBLE
4)
INSTALLATION
4.1 INSTALLATION
5)
MAINTENANCE AND RECALIBRATION
5.1 MASS FLOW GENERATOR
5.2 PERMEATION TUBES
5.3 ON SITE VERIFICATIONS
5.4 REPAIR
5.5 FACTORY RECALIBRATION
6) TROUBLE SHOOTING
7) NOTES
Edition 1.0E January 2003
SONIMIX 3030-PERM1T1PT
OPERATING MANUAL
Page 1
SONIMIX3030-PERM
OMSX3030-PERM1T1PT.1oc 10.01.2003
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Related Manuals for LNI SONIMIX 3030 Series
Summary of Contents for LNI SONIMIX 3030 Series
- Page 1 OPERATING MANUAL SONIMIX3030-PERM 1T1PT SONIMIX 3030-PERM1T1PT OPERATING MANUAL 1) INTRODUCTION 2) CHARACTERISTICS 2.1 GENERAL CHARACTERISTICS 2.2 PRESENTATION OF THE INSTRUMENT 2.3 INTERNAL STRUCTURES 2.4 ELECTRONICS 3) SOFTWARE DESCRIPTION AND ACCESSIBLE FUNCTIONS 3.1 INTRODUCTION 3.2 SOFTWARE EXPLORATION AND DEFINITION OF THE PRINCIPAL KEYS 3.3 DETAILS OF THE MENUS AND FUNCTIONS ACCESSIBLE INSTALLATION 4.1 INSTALLATION...
- Page 2 OPERATING MANUAL SONIMIX3030-PERM 1T1PT 1) INTRODUCTION The SONIMIX 3030 is a modular calibration system, specially developed for the Air Pollution Monitoring Network. The different modules of the SONIMIX 3030 family answer all to the following philosophy : 1 gas à measured by 1 analyserà checked by 1 calibration module. With such family it is possible using the 5 appropriate modules to calibrate up to 5 Analysers (NOx, O3, SO2, CO and HC or BTX) at the same time.
- Page 3 OPERATING MANUAL SONIMIX3030-PERM 1T1PT Main technical data : Dry air coming From a gas cylinder From a Zero Air Generator LNI_SONIMIX Concentration @ 5 Nl/min : to be choose between 10 ppb and 500 ppb Concentration range : 10x by flow variation (0.5Nl/min à 5 Nl/min) (only with SX 3030-perm1T-Mpt ) Maximal flow : 5000 Nml/min of mixture, (equivalent N2)
- Page 4 OPERATING MANUAL SONIMIX3030-PERM 1T1PT The SONIMIX 6000D1 is an instrument designed to calibrate manually or by remote control a BTX monitor with upto 6 different gas sources. The six gas sources are generated by 6 different permeation tubes located in the same permeation oven; Benzen, Toluen, O-xylene, M-xylene, P- Xylene and Ethyl Benzene.
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Page 5: General Characteristics
OPERATING MANUAL SONIMIX3030-PERM 1T1PT 2) CHARACTERISTICS 2.1 GENERAL CHARACTERISTICS Carrier gas : High grade ZERO Air from pressurized cylinders or from the internal ZERO AIR GENERATOR (OP1) Final concentrations generated by the permeation tubes :30 µg/m Benzen 30 µg/m Toluen 30 µg/m O-xylen 30 µg/m... -
Page 6: Presentation Of The Instrument
OPERATING MANUAL SONIMIX3030-PERM 1T1PT Alarms :1 pressure switch on the Air line and one on the permeation oven temperature Electro-magnetic compatibility : According to CE recommandations Power consumption : 110V/60Hz or 230V/50Hz/60Hz 150W Gas connections : by 1/4″ Swagelok fittings Dimentions and weight : 19″... - Page 7 OPERATING MANUAL SONIMIX3030-PERM 1T1PT -1 : the AIR Inlet. Swagelok 1/4″ fitting with integrated filter -2 : the Outlet of mixture , fitting Swagelok PVDF1/4″, to be connected to analyzers -3 : the By-pass outlets, 1/4″ Stainless teel -4 : the Sample inlet port, 1/4″ Stainless teel with integrated filter -5 : DB9 Female remote command connector -6 : the power line plug protected by two 1A fuses with a sticker indicating the voltage 2.2.3 Rear facewith Option1...
- Page 8 OPERATING MANUAL SONIMIX3030-PERM 1T1PT INLET SAMPLE OUTLET MIXTURE EV12 EV11 BS 900 Ncc/min RES1 TANK Entrée Air EV10 BS 100 Ncc/min PURGE PS1 PS2 EV13 FILTER RES2 DRYER PUMP FILTER FILTER PURGE (WATER) 2.3.2 FLUIDIC MODULES The fluidic circuit of the SONIMIX 6000D1 shows four modules: *** the mass flow generator based on a high precision pressure regulator with sonic orifices *** the 6 tubes permeation oven with injection valves.
- Page 9 OPERATING MANUAL SONIMIX3030-PERM 1T1PT Mass flow Sample / Span Permeation Tank Filters generator Zero Electrovalve oven 2.3.3 CONSTRUCTION a) AIR line * the filters and componants used on the circuit to purify the atmospheric Air are made of high pressure resistant PVC and Delrin. * all metallic parts in contact with the dry and pure AIR are made of anodized Aluminia, passivated Brass and of stainless steel.
- Page 10 OPERATING MANUAL SONIMIX3030-PERM 1T1PT -2- the power supply generating (PS3000/50VA) + 7VDC / 3.5 A - 7VDC / 2.5 A COMMON of +/- 7VDC + 5VDC / 1 A GND of +5V (GND and COMMON not connected) -3- one high precision temperature regulation system, labeled FOUR P6L2, with the valves control and communication circuits with the MB3000 board for the permeation oven -4- the 18-keys keyboard -5- the 2X20 characters Vacuum Fluorescent Display module.
- Page 11 OPERATING MANUAL SONIMIX3030-PERM 1T1PT ZERO SPAN This software is composed of three groups of functions or menus. ** 1st group : FEATURES and SETTINGS ** 2nd group : LOCAL or MANUAL instructions ** 3rd group : BOARD PANEL 3.2 SOFTWARE EXPLORATION AND DEFINITION OF THE PRINCIPAL KEYS The software is composed of menus activated, visited, interrogated or where some data are modified principally with four keys: MENU, ENTER, ↑...
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Page 12: Main Menu Features
OPERATING MANUAL SONIMIX3030-PERM 1T1PT - - 4.3.2 SETTINGS - - 4.3.3 MANUAL and REMOTE CONTROL - - 4.3.4 BOARD PANEL 3.3.1 FEATURES ↓ M E N U F E A T U R E S This menu includes the essential informations relative to the hardware composition and software options. - Page 13 OPERATING MANUAL SONIMIX3030-PERM 1T1PT • Permeation tube number : 1 to 6 • selection of the gas • PT Calibration 3.3.2.1 PERMEATION TUBE Selection of the permeation tube from 1 to 6. ↓ S E T N G S P E R M E A T T U B E (Press Enter) ↓...
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Page 14: Calibration Value
OPERATING MANUAL SONIMIX3030-PERM 1T1PT etc,…. 3.3.2.2 CALIBRATION VALUE This submenu is intended to calibrate, for example by comparison with a certified bottle, the permeation devices. It starts with a ZERO phases, which could be stopped at any time by pressing MENU ↓... -
Page 15: Manual Control
OPERATING MANUAL SONIMIX3030-PERM 1T1PT ↓ L A N G U A G E S F R E N C H 3.3.3 MANUAL CONTROL It is by this menu that the three different major functions are accessible, ↓ M E N U M A N U A L C O N T R O L Selection by ENTER... -
Page 16: Important Notice
OPERATING MANUAL SONIMIX3030-PERM 1T1PT When the instrument is under Remote control and no other function is selected, the instrument is executing a SAMPLE function. It means that the monitor is pumping its sample through the SONIMIX 6000D1 without chemical modification. S A M P L As soon as the monitor is sending a ZERO or SPAN instruction, the instrument switches to the corresponding status;... - Page 17 OPERATING MANUAL SONIMIX3030-PERM 1T1PT 3.3.5.2 Temperature of the permeation oven B O A R D P A N E L H E A T T E M P E R A T U R E To read the actual temperature in ovens, press on ENTER H E A T T E M P E R A T U R E ↓...
- Page 18 OPERATING MANUAL SONIMIX3030-PERM 1T1PT The following articles are the list of the alarms, when such a case is arriving the calibrator is not stopped but the user is supposed to identify and verify the source of alarm by pressing ENTER and using the BOARD PANEL menu.
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Page 19: Installation
OPERATING MANUAL SONIMIX3030-PERM 1T1PT 4) INSTALLATION 4.1 INSTALLATION After carefull unpacking and verification that the instrument has not been damaged during the transport, place it in the measuring installation. Read this operating manual and be familiar with the chapters 3 and 4. 4.1.1 FLUIDIC CONNECTIONS Connect the SONIMIX 6000D1 inlets to the AIR supply with a stainless steel tube, specially processed for chromatography use. - Page 20 OPERATING MANUAL SONIMIX3030-PERM 1T1PT The SONIMIX 6000D1 could be alimented by a cylinder of ZERO AIR or by the internal ZERO AIR GENERATOR (OP1). WARNING : If one or several permeation tubes are installed, a ZERO AIR flow will be continuously consumed to stabilise them;...
- Page 21 OPERATING MANUAL SONIMIX3030-PERM 1T1PT Page 21 Edition 1.0E January 2003 OMSX3030-PERM1T1PT.1oc 10.01.2003...
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Page 22: Maintenance And Recalibration
OPERATING MANUAL SONIMIX3030-PERM 1T1PT 5) MAINTENANCE AND RECALIBRATION The SONIMIX 6000D1 is composed of a mass flow generator and one permeation ovens with maximum 6 tubes. The following paragraphes describe the accessible on-site maintenance and recalibration processes, and the suggested frequency of realisation. 5.1 MASS FLOW GENERATOR 5.1.1 PERIODIC PREVENTIVE MAINTENANCE AND RECALIBRATION According to their functioning principle, the mass flow generator is based on high quality... - Page 23 OPERATING MANUAL SONIMIX3030-PERM 1T1PT recommend to remove the permeations tubes from the chambers and place them in their original containers. 5.3 SIMPLE ON SITE VERIFICATIONS When the analytical results conclude to suspect the misfunctioning of the mass flow generator or the permeation oven, it is possible to verify a few points to identify the source of problem and may be to cure it easily.
- Page 24 OPERATING MANUAL SONIMIX3030-PERM 1T1PT 5.3.5.1 Processor board MB 3000 PROCESSOR INPUT ALARMS PS1 AND PS2 +Vcc +Vcc TO KEYBOARD DISPLAY TO EV1,…,EV4 TO EV5,…, EV12 INTERNAL SERIAL BUS 5.3.5.2 Power supply PS3000A TEST POINT or NAME VALUE +Vcc +5VDC Page 24 Edition 1.0E January 2003 OMSX3030-PERM1T1PT.1oc 10.01.2003...
- Page 25 OPERATING MANUAL SONIMIX3030-PERM 1T1PT >+16VDC without load, >+12 VDC on load >+ 8VDC without load, >+6 VDC on load COMMON 5.3.5.3 KEYBOARD The 18-keys soft keyboard 5.3.5.4 VFD Display The 2X20 characters Vacuum Fluorescent Display module. 5.3.5.5 Permeation oven controler Board (TUBE P06L1+ and TUPE P06L2) Page 25 Edition 1.0E January 2003 OMSX3030-PERM1T1PT.1oc 10.01.2003...
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Page 26: Factory Recalibration
If nevertheless, it appears necessary to perform some special measurements or replacements of parts or modules those operations must be done by personnal trained by LNI, or in presence of an authorized representative of LNI. This is necessary to maintain the integrity of the product and the validity of the warranty. -
Page 27: Troubleshooting
OPERATING MANUAL SONIMIX3030-PERM 1T1PT 6) TROUBLESHOOTING PROBLEM MAIN POTENTIAL CAUSE CORRECTIVE ACTION AIR Input pressure ALARM The input pressure is under the 1 Increase the faulty line to a value of activated mnimum value of 2.5 bar minimum 3 bar with flow The Zero Air generator pressure 2 The compressor is damaged or one is under 2.5 bar... - Page 28 OPERATING MANUAL SONIMIX3030-PERM 1T1PT damaged by dust or corroded 8 One or all electrovalve(s) can 8 Verify the voltage across the coil. Pay not switch. attention to the diode connection sense No message on the display when 1 One fuse or both are blowed 1 Change the fuse(s).
- Page 29 OPERATING MANUAL SONIMIX3030-PERM 1T1PT NOTES (Following) Page 29 Edition 1.0E January 2003 OMSX3030-PERM1T1PT.1oc 10.01.2003...