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OPERATING MANUAL
1) INTRODUCTION
2) CHARACTERISTICS
2.1 GENERAL CHARACTERISTICS
2.2 PRESENTATION OF THE INSTRUMENT
2.3 FLUIDICS DIAGRAM
2.4 ELECTRONICS
3) SOFTWARE DESCRIPTION AND ACCESSIBLE FUNCTIONS
3.1 INTRODUCTION
3.2 SOFTWARE EXPLORATION AND DEFINITION OF THE PRINCIPAL KEYS
3.3 DETAILS OF THE MENUS AND FUNCTIONS ACCESSIBLE
3.4 ALARMS
4)
INSTALLATION
4.1 INSTALLATION
5)
MAINTENANCE AND RECALIBRATION
5.1 GAS DILUTOR
5.3 PERMEATION TUBES
5.5 ON SITE VERIFICATIONS
5.6 REPAIR
5.7 FACTORY RECALIBRATION
5.8 WARRANTY
6) TROUBLE SHOOTING
7)
NOTES
Edition 1.1E May 1999
MULTIPOINTS MULTIGAS CALIBRATOR
SONIMIX 3014
OPERATING MANUAL
Page 1
Om3014 ed 2001 e.doc 07/07/02
SONIMIX 3014™
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Summary of Contents for LNI SONIMIX 3014
- Page 1 OPERATING MANUAL SONIMIX 3014™ MULTIPOINTS MULTIGAS CALIBRATOR SONIMIX 3014 OPERATING MANUAL 1) INTRODUCTION 2) CHARACTERISTICS 2.1 GENERAL CHARACTERISTICS 2.2 PRESENTATION OF THE INSTRUMENT 2.3 FLUIDICS DIAGRAM 2.4 ELECTRONICS 3) SOFTWARE DESCRIPTION AND ACCESSIBLE FUNCTIONS 3.1 INTRODUCTION 3.2 SOFTWARE EXPLORATION AND DEFINITION OF THE PRINCIPAL KEYS 3.3 DETAILS OF THE MENUS AND FUNCTIONS ACCESSIBLE...
- Page 2 SO2, HC or BTX, CO, and NO. The SONIMIX 3014 is equipped with an interface designed to be directly compatible with the Data Acquisition stations with the ISO7168 protocol, or with the analyzers. In Local mode, the interface allows to Configure the calibrator and to perform the manual operations of calibrations necessary after the maintenance process on the monitors.
- Page 3 Operating manual in French ( 1 free piece edited in the customer's prefered 670404599 SONIMIX 3014AAC99 language, the other should be charged ) 670900216 SX3014 DRIVER V1.0 Driver to interface the SONIMIX 3014 with EASYQUAL V1.0 Carrying case for portable calibrators 670409990 SX3000BOX1 Page 3 Edition 1.1E May 1999...
- Page 4 2) CHARACTERISTICS 2.1 GENERAL CHARACTERISTICS (Basic model and options) Carrier gas : High grade ZERO Air from pressurized cylinders or from the LNI ZERO AIR Generator SONIMIX 3054C or SONIMIX 3057A (or comming from the optional zero Air generator) Diluted gases...
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Page 5: Presentation Of The Instrument
OPERATING MANUAL SONIMIX 3014™ 2.2 PRESENTATION OF THE INSTRUMENT 2.2.1 Front face The front face is composed of : -1 : One outlet -2 : the vacuum fluorescent display with two rows of 20 characters -3 : the 18 keys keyboard -4-: the power switch 2.2.2 Rear face... - Page 6 OPERATING MANUAL SONIMIX 3014™ -5 : connector for the 12V power supply 2.3 INTERNAL STRUCTURES Permeation Pressure Oven with regulator 1 chamber MFC2 MFC1 MB3000 MFC interface Humidity sensor Micro pump 24 V DC Power supply Battry Desicant scruber Page 6 Edition 1.1E May 1999...
- Page 7 OPERATING MANUAL SONIMIX 3014™ 2.3.1 FLUIDIC MODULES The fluidic circuit of the SONIMIX 3014 with all options installed shows six modules: *** 1 permeation oven with 1high quality mass flow controller (basic configuration) *** the permeation oven with a single tube...
- Page 8 OPERATING MANUAL SONIMIX 3014™ 2.3.1.1 DILUTOR (if the OP4 has been installed) The binary dilutor is composed of two lines, the AIR and the Diluted gas line: a) the diluted gas line includes one high quality mass flow controller of 50 Nml/min full scale...
- Page 9 * all metallic part in contact with the high concentration mixtures are made of corrosion free material including Teflon and stainless steel. Seals are in Teflon or high grade Viton. 2.4 ELECTRONICS The SONIMIX 3014 electronics is composed of 6 different boards: -1- the main board labelled MB3000 including ** the 80537 micro-controller with...
- Page 10 3) SOFTWARE DESCRIPTION AND ACCESSIBLE FUNCTIONS 3.1 INTRODUCTION The SONIMIX 3014 is a sophisticated calibration system and the ideal companion of the AIR POLLUTION monitors; the integrated software has been designed taking into account easy access, modularity, adaptation to old or new installations, future evolutions of the needs and conviviality.
- Page 11 Those informations are stored during the last phases of the production cycle and can not be modified by the user; they includes : Model of instrument : SONIMIX 3014 Function of the instrument : Multipoint Multigas calibrator Producer...
- Page 12 OPERATING MANUAL SONIMIX 3014™ Pressure regulator setting value : RP1 setting = 2000 mbar rel Outflow MFC1 (RDM1) : 5000 Ncc Outflow MFC2 (RDM2) : 50 Ncc Outflow permeation tubes : 60 Ncc The informations are accessible by selecting first the Features menu and after with the ↑...
- Page 13 3.3.2.1 GAS CHANNEL DEFINITION The gas channel concept is an LNI novelty, it could be either a real gas inlet or a virtual one; this concept is necessary to define a common structure to all gases and to integrate gases that are not available in pressurized cylinders or generated by the permeation devices.
- Page 14 OPERATING MANUAL SONIMIX 3014™ P E R M E A T C H A N N ↓ S E L E C T I O N G A S P E R M E A T C H A N N ↓...
- Page 15 OPERATING MANUAL SONIMIX 3014™ Selection of the gas channel to parametrize 1 to 4. ↓ S E T T N G S L U T C H A N N E L Press ENTER to select the right channel, 1 for example...
- Page 16 OPERATING MANUAL SONIMIX 3014™ When CARRIER is selected, the image shows ⇔ C A R R ⇒ A With the ← and → keys the carrier gas in the premixture is choosen. When PHYSICAL SOURCE is selected, the image shows ↓...
- Page 17 OPERATING MANUAL SONIMIX 3014™ 3.3.2.6 LANGUAGES This menu allows to select the languages of the informations presented on the display. The choice is achieved by selecting FRENCH or ENGLISH with the ↓ or ↑ key and then by ENTER. ↓...
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Page 18: Important Notice
At this point, it is possible to modify the value proposed with the ← and → keys. When the value is selected and the ENTER pressed, the SONIMIX 3014 starts to generate a flow of mixture corresponding to the value displayed. - Page 19 OPERATING MANUAL SONIMIX 3014™ 3.3.4.9 Mass Flow Controller RDM1 linearization B O A R D P A N E L S T A N D A R D R D M 1 To read the 3 values recorded during the linearization process, press on ENTER : ↓...
- Page 20 OPERATING MANUAL SONIMIX 3014™ Press MENU to reach the next active parameter 3.3.4.13 Voltage on the Mass flow Controllers RD1M1 and RDM2 B O A R D P A N E L R D M T E N S I O N...
- Page 21 OPERATING MANUAL SONIMIX 3014™ -- Permeation Oven Temperatures between 47°C and 53°C. Those values are not the temperature stability limits 3.3.6.4 Overheat Alarm The concept is similar to 3.3.6.3, but for temperature value over the maximal limits. Alarm Type Code...
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Page 22: Installation
Read this operating manual and be familiar with the chapters 3 and 4. 4.1.1 FLUIDIC CONNECTIONS Connect the SONIMIX 3014 inlets to the gas supplies with stainless steel tube, specially processed for chromatography use. In addition, the pressure reducers fixed on the cylinders must be of good quality and cleaned;... - Page 23 OPERATING MANUAL SONIMIX 3014™ The SONIMIX 3014 could be alimented by a cylinder of ZERO AIR or by a ZERO AIR GENERATOR if the option : internal zero air has not been installed WARNING : If one or several permeation tubes are installed, a ZERO AIR flow will be continuously consumed to stabiliZe them;...
- Page 24 . Connect the MOLEBLOCK to the MOLESTICK, switch its power ON Aliment the MOLEBLOCK by a constant pressure at about 2.5 bar Start the SONIMIX 3014 and jump on the menu's, SETTINGS and STANDARDIZE and then RDM1 or RDM2. ↓...
- Page 25 WARNING : The permeation tubes are devices which can not be switched off. When the SONIMIX 3014 is not alimented by AIR, the permeation chamber and the other local organs are filled or in contact with high concentration corrosive and poison gases. In case of...
- Page 26 5000ml/min MFC, prior to start to dismount the instrument or to send it back to LNI, it is possible to verify a few points to identify the source of problem and may be to cure it easily.
- Page 27 OPERATING MANUAL SONIMIX 3014™ 5.5.5 Voltage and signal measurements on the MFCs DB15 PIN COMMAND / CONTROL GND (command) FLOW SIGNAL OUT +24 VDC + COMMAND (SET VALUE) 0 to 5V GND (+24V) GND (Signal) The relation flow-voltage is considered as linear, the full scale of flow corresponds to the full scale of command signal, 5000 mV For the MFC1, the ratio is 0.7Nml/min / mV...
- Page 28 OPERATING MANUAL SONIMIX 3014™ PROCESSOR INPUT ALARMS PS1 AND PS2 DISPLAY KEYBOARD TO EV1,…,EV4 TO EV5,…, EV12 INTERNAL SERIAL BUS 5.5.6.2Power supply PS3000A TEST POINT or NAME VALUE +Vcc +5VDC >+16VDC without load, >+12 VDC on load >+ 8VDC without load, >+6 VDC on load...
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Page 29: Vfd Display
OPERATING MANUAL SONIMIX 3014™ 5.5.6.3 KEYBOARD The 18-keys soft keyboard 5.5.6.4 VFD DISPLAY The 2X20 characters Vacuum Fluorescent Display module. Page 29 Edition 1.1E May 1999 Om3014 ed 2001 e.doc 07/07/02... - Page 30 OPERATING MANUAL SONIMIX 3014™ 5.5.6.8 Permeation oven controller Board (TUBE P06L1+ and TUPE P06L2) Test point or VALUE Name Connector to main Bord, MB3000 Heathing connector Control valve 1 Control valve 2 Control valve 3 Temperature measurement connector 5.00V +12V...
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Page 31: Factory Recalibration
LNI, or in presence of an authorized representative of LNI. This is necessary to maintain the integrity of the product and the validity of the warranty. -
Page 32: Warranty
LNI may and will be committed regarding eventual damages submitted to other equipments, to employees, personal and real estates belonging to one of its direct or indirect customers; damages due to a functioning fail of a mixer and or a component produced by LNI, covered or not by the warranty. -
Page 33: Troubleshooting
OPERATING MANUAL SONIMIX 3014™ 6) TROUBLESHOOTING PROBLEM MAIN POTENTIAL CAUSE CORRECTIVE ACTION AIR Input pressure ALARM 1 The input pressure of one or 1 Increase the faulty line to a value of activated both lines is under the minimum 2.5 bar with flow minimum value of 2.0 bar... - Page 34 OPERATING MANUAL SONIMIX 3014™ attention to the diode connection sense No message on the display when 1 One fuse or both are blowed 1 Change the fuse(s). If the fuse fails starting the instrument repeatedly, the problem is probably more important. Verify if there is not a short circuit between the wires connected at the power supply board.
- Page 35 OPERATING MANUAL SONIMIX 3014™ 7) NOTES Page 35 Edition 1.1E May 1999 Om3014 ed 2001 e.doc 07/07/02...
- Page 36 OPERATING MANUAL SONIMIX 3014™ NOTES (Following) Page 36 Edition 1.1E May 1999 Om3014 ed 2001 e.doc 07/07/02...