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HOKKIM HAMF-8 Manual

Integrated amf control board
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HOKKIM
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HOKKIM INTEGRATED AMF CONTROL BOARD MANUAL FOR MODELS:
HAMF-8 AND HAMF-4
INTRODUCTION
Thank you for purchasing the Hokkim Integrated Automatic Mains Failure Control Board model HAMF-
8 or HAMF-4. We shall strive to provide you with the best service in terms of technical support, stock
and parts replacement. This manual should be read through before attempting to install the unit or replace
faulty parts. A copy should be handed to the owner's maintenance team for future reference.
The design and development of the Hokkim Integrated AMF models comes from many years of studying
the traditional AMF boards hard wired with relays and timers. The integrated AMF is based on traditional
timers and relays and not on micro controllers. It is very flexible, comes with many features and easy to
use. Due to our policy of continuous development, we welcome suggestions for improvements. Thus,
there may be changes after this manual is printed. If in doubt, do not hesitate to call for our technical
support.
PARTS IDENTIFICATION
Figures 1 & 3 show the top faces with labeling of Light Emitting Diode indicating lights and knob
adjustments for the respective model. While figures 2 & 4 show the bottom base Printed Circuit Board
with labeling of terminals and plug-in PCB cards. We will now identify each PCB card and familiarize
you with the LED indicating lights and knob adjustments. Once familiarized, you will be able to follow
the operation of the Integrated AMF and identify problems when they occur and replace the appropriate
card.
1)
ESR - Emergency Stop Relay.
RUN (green) LED On - Relay energized to power the rest of the relay cards.
STOP (red) LED On
2)
FMR - Fault Monitor Relay.
RUN (green) LED On - No faults detected by the Fault Alarm Relays.
TRIP (red) LED On
3)
EST - Energized Stop Timer
ON (green) LED On
UP (amber) LED On
Time Adjustment
4)
MFT - Mains Fail Timer
ON (green) LED On
UP (amber) LED On
Time Adjustment
Selection
5)
SDT - Shut Down Timer & Fuel Solenoid
ON (green) LED On
ON (green) LED On
Time Adjustment
Control & Protection Relays
- Relay de-energized to cut power to the rest of the cards except the
Energized Stop Timer.
- One or more faults detected. Generator Stopped.
- Energized stop relay and the delay timer activated.
- Time delay up and stop relay released.
- 0 to 20 Sec.
- Mails failure detected and delay timer activated.
- Timer relay energized and start generator sequence activated.
- 0 to 10 Sec.
- Normally Open or Normally Close to run.
- Fuel solenoid relay activated.
- Shut Down Timer activated and timer count down begins.
- 0 to 20 Min
Page 1

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Summary of Contents for HOKKIM HAMF-8

  • Page 1 A copy should be handed to the owner’s maintenance team for future reference. The design and development of the Hokkim Integrated AMF models comes from many years of studying the traditional AMF boards hard wired with relays and timers. The integrated AMF is based on traditional timers and relays and not on micro controllers.
  • Page 2 HOKKIM Control & Protection Relays giving you control Page 2...
  • Page 3 HOKKIM Control & Protection Relays giving you control Page 3...
  • Page 4 HOKKIM Control & Protection Relays giving you control Page 4...
  • Page 5 HOKKIM Control & Protection Relays giving you control Page 5...
  • Page 6 Contains metal oxide varistors to absorb voltage surge, above 56VDC, at terminals T11 & T12. 15) MAMF - AMF Motherboard Base printed circuit board for HAMF-8/4. TERMINALS IDENTIFICATION Now we will look at Figure 5 to identify the connection terminals located on the base PCB. These terminal connections shows you how to wired up the Integrated AMF to external relays, push buttons, selector switch, bell, fault signal input, etc.
  • Page 7 HOKKIM Control & Protection Relays giving you control Page 7...
  • Page 8 HOKKIM Control & Protection Relays giving you control TERMINALS T01 TO T32 - MAIN CONTROLS Positive supply (+12Vdc or +24Vdc) input direct from fuse or circuit breaker. Positive supply output protected by 10A fuse on base PCB. For use, if required.
  • Page 9 HOKKIM Control & Protection Relays giving you control To Crank Cutout contact (Normally Open). From external Speed Sensing Relay TFQ-1. Positive ( + ) supply output when Fail to Start relay (ASR) energized. Positive ( + ) supply output to Alarm Bell.
  • Page 10 HOKKIM Control & Protection Relays giving you control To volt-free fault signal contacts (Normally Open) No. 6. Close to +ve or -ve to trigger. To volt-free fault signal contacts (Normally Open) No. 7. Close to +ve or -ve to trigger.
  • Page 11: Installation And Wiring

    Out or the FMR will not energize (Trip). INSTALLATION AND WIRING The HAMF-8/4 has a metal base plate with mounting holes in each corner. Place the unit onto your switchboard panel and mark the holes. Drill and tap accordingly. After cleaning, mount the unit with appropriate screws and washers.
  • Page 12 After completing the wiring, use a continuity tester to check that the wiring are properly done and the unit is ready for testing. It should be noted that the HAMF-8 / 4 is only designed for 12VDC or 24VDC. Do Not feed 240VAC mains supply into any part of the unit as it will definitely be damaged.
  • Page 13 10. What will happen is that the Utilities Supply (TNB) will return. When this happen, the HAMF-8 / 4 will go into the shutdown mode. To test this, set the Mains Fail Contact to the original position. The MFT On LED will be off and the shutdown timer On LED will light but nothing else seems to happen.
  • Page 14: Troubleshooting

    TROUBLE SHOOTING The HAMF-8 / 4 is designed in such a way that parts replacement are easy and of minimal costs in comparison to the cost of the whole unit. There are 21 / 16 plug-in relay cards of only 13 different types.
  • Page 15 Under Voltage Relay and cause a flash over to its relay contacts. After taking care that the base PCB is not damaged, trouble shooting the HAMF-8 / 4 is easy, in the worse scenario, all you have to do is to replace all the 21 / 16 relay cards, which takes less then 10 minutes. To replace any relay card, you have to remove the six knobs and six mounting screws of the top face label plate.

This manual is also suitable for:

Hamf-4