ZPA Pečky MODACT MPSED Mounting Instruction

ZPA Pečky MODACT MPSED Mounting Instruction

Electric part-turn lever actuators with a constant output speed

Advertisement

Quick Links

E le ct ric Par t -t u r n L ev er Ac t u at o r s
wi th a Con s t a nt Ou t p u t S p eed
Type numb e r s 52 260 - 52 2 66
4/20

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MODACT MPSED and is the answer not in the manual?

Questions and answers

Summary of Contents for ZPA Pečky MODACT MPSED

  • Page 1 E le ct ric Par t -t u r n L ev er Ac t u at o r s wi th a Con s t a nt Ou t p u t S p eed Type numb e r s 52 260 - 52 2 66 4/20...
  • Page 2 ZPA Pečky, a.s. is certified company in accordance with ISO 9001 as amended.
  • Page 3: Table Of Contents

    Surrounding temperature Operating temperature for the MODACT MPSED (MPSED Control) is from -25 °C to +70 °C or from -40 °C to +60 °C. Operating temperature for the MODACT MPSPED (MPSPED Control) is from -25 °C to +60 °C or from -40 °C to +60 °C (except 52 260).
  • Page 4: Operation Mode, Service Life Of Actuators

    Classes of external effects – excerpt from ČSN 33 2000-5-51 ed. 3. Class: 1) AC1 – elevation above sea level ≤ 2000 m 2) AD5 – splashing water in all directions – water occurrence – shallow dipping 3) AE4 – medium dustiness –...
  • Page 5: Technical Data

    4. TECHNICAL DATA Supply voltage Supply voltage of electric actuator: MODACT MPSED, MPSPED 1 x 230 V, +10 %, -15 %, 50 Hz, ±2 % 3 x 230/400 V, +10 %, -15 %, 50 Hz, ±2 % Actuators designed to operate at another voltage and frequency than those given above are available upon special request.
  • Page 6: Actuator Outfit

    Tripping torque Tripping torque is set at the manufacturer according to the customer's requirements within the range given in Table No. 1. If setting of tripping torque is not required maximum tripping torque of the required type number of the electric actuator is set. Starting torque The starting torque of the actuator is a calculated value determined by the starting torque of the electric motor and the total gear ratio and efficiency of the actuator.
  • Page 7: Electric Parameters

    Connector According to the customer's requirements the MODACT MPSED, MPSPEDJ actuators can be fitted with the connector to provide for connection of control circuits. This connector uses screw terminals allowing conductors with a maximum cross-section 4 mm to be connected.
  • Page 8: Description

    Deviations of basic parameters Tripping torque ±15 % of the maximum range value Shifting time +10 % of the maximum range value -15 % of the rated value Working stroke Angled lever play max 1 % Protection The actuators are fitted with one internal and one external protection terminal for ensuring protection against electric shock injury according to ČSN 33 2000-4-41.
  • Page 9: Electronic Outfit

    c) Control box (Fig. 1) With the actuator in its usual position (axis of the output shaft in horizontal plane), the box is installed on the actuator side – opposite to the lever. The position gearbox 15 (Fig. 2) is installed in the box on the motherboard of the control part (Fig.
  • Page 10 and monitored by a computer with controlling program (set parameter can be backed up on a computer) or manually without a computer (for the electronics DMS2, parameters can be manually set and it can be checked without computer only if the system is equipped with a display and local control). They contain diagnostic functions –...
  • Page 11 Function and setting of output relays The output relays replace end-limit micro-switches; to some extent, function of the output relays differs according to chosen mode of electronics or it can be selected, preferably by the setting program. Relay MO, MZ, PO, PZ Relay DMS2 ED DMS2 ED Control...
  • Page 12 Setting program The setting program is same for communication with the electronics DMS2ED and DMS2. The users' version can be freely downloaded. Note: In the window “Parameters” of the setting program, column “Access”, the word “NO” designates parameters that cannot be changed by the user (change of these parameters is blocked). Parametr –...
  • Page 13 If, during adjustment, the torque is reached in the end-limit position, the torque must be left by means of a hand wheel. – The actuator is set to position Closed and position Closed is stored by long pressing of push-button C (without entering the Menu).
  • Page 14 MENU 2 – Setting function of signalling relays – Basic setting of the signalling relays is SZ 1 % and SO 99 % of stroke. – In case different setting is required, it can be changed after shifting the actuator to required position by means of push-button C or O.
  • Page 15 Main window of setting program Working torque – Check and, if necessary, set the value of working torque 50 – 100 % in program DMS2, which you change only after consultation with the armature manufacturer. Record of positions OPEN, CLOSED and AUTOCALIBRATION The actuator should be adjusted so that the recorded position would stop the actuator before it is switched off by torque.
  • Page 16 Note: Signal READY is brought out as contact of the relay on the terminal board. If the state ERROR or WARNING is not detected (setting can be made of what is to be evaluated as error or warning), the contact is closed;...
  • Page 17 List of warnings and errors Name Warning Error Description Safe * Input Safe activated Control signal Value of control signal ≤ 3 mA (it applies to ranges 4 – 20/20 – 4 mA) Torque Induced torque beyond end-limit positions or disconnected torque sensor Thermal protection Thermal protection input activated Sense of rotation...
  • Page 18 Example of wiring diagram of electronics DMS2 ED in version Substitution of electro-mechanical board (actuators MODACT MPSED, MPSPED) E0001 E0001 Local control Místní ovládání “R” “L” “O” “C” "D" "M" "O" "Z" Position Snímač sensor polohy MENU COMM Snímač Torque...
  • Page 27 DMS2 Main properties of DMS2: – Complete control of the actuator run of the two- and three-position regulation or connection to the industrial bus Profibus. – Synoptic signalization of operation and service data on the character LCD display 2 x 12. –...
  • Page 28 Working torque – Check and, if necessary, set the value of the working torque 50 – 100 % in program DMS2, which you change only after consultation with the armature manufacturer. Tripping in end-limit positions – Check and, if necessary, set the way of tripping in the end-limit positions:: –...
  • Page 29 Autodiagnostics The table List of errors – same as for electronics DMS2 ED (page 14) Memory of number of induced errors – For all detected errors, DMS2 uses the counter of occurrence of these errors during operation of the system. –...
  • Page 30 Name Parameter value Meaning SAFE AKTIV. Active signal Safe 230 V blocking SAFE TP SAFE Response with thermal protection activated SAFE activ AUTOMATICALLY TP NULOVANI Zeroing of thermal protection LOCAL CONTROL WARNING FAULTS RELE READY WARNING + FAULTS Function of Relay Ready FAULTS + NOT REMOTELY WARNING + FAULTS + NOT REMOTE TORQUE OPENED / CLOSED...
  • Page 31 Setting actuator by means of push-buttons: – Shift the change-over switch of local control to position OFF – Keep pressing push-button STOP to enter the MENU. Using push-buttons O or Z, browse through the MENU (MENU1 – MENU27). Shortly press push-button STOP in a selected menu to enter this menu and, using push- buttons O or Z, select the parameter.
  • Page 32 Connector to connect local display (not used here) Terminal board of DMS2 Analog Terminal board of DMS2 Profibus...
  • Page 33 DMS2 - local control and display Note: The setting program enables data to be copied from the memory of parameters of the electronics DMS2 and DMS2ED into the computer as a file with suffix “par” (in the example in the figure the file 52 030.par is created in the directory Flash).
  • Page 39 Example of wiring diagram of system DMS2 Analogue with single-phase electric motor (actuators MODACT MPSED, MPSPED 52260) Příklad zapojení elektrického servomotoru MODACT MPSED 52260 s jednofázovým elektromotorem v provedení DMS2 Analog E0018 OPEN STOP STOP DMS2 TORK DMS2 S CLOSE DMS2 D DMS2 D –...
  • Page 40 Příklad zapojení elektrického servomotoru MODACT MPSED 52260 s jednofázovým elektromotorem v provedení DMS2 Profibus Example of wiring diagram of system DMS2 in version Profibus with single-phase electric motor (actuators MODACT MPSED, MPSPED 52260) E0019 OPEN STOP STOP DMS2 S DMS2 TORK...
  • Page 41 Table 1a – MODACT MPSED, MODACT MPSED Control (IP55) electric actuators – basic technical parameters Tripping Operating Motor power Voltage Motor current Starting motor Volume Weight Type Number Type designation torque range time current Iz of lubricant basic additional [Nm] [s/90°]...
  • Page 42 Electric actuators MODACT MPSED – Specification of meaning of the 6th to 10th place of the type number: Place in the type number: 1 Type number ....5 2 2 6 x . x E D Table 2 – Specification of individual positions in the type number 6 –...
  • Page 43 Dimensional sketch of MODACT MPSED, MPSPED electric actuator, Type No. 52 260 – Design with terminal board ø 160 3xM10x14 – Flanged design with terminal board ø 160 4xM10 3xM10x14 Note: Threads for budhings in terminal box: 1 x M25 x 1.5, 3 x M20 x 1.5 (the bushings are included in the delivery - wrapped-together part).
  • Page 44 Dimensional sketch of MODACT MPSED, MPSPED electric actuator, Type No. 52 261, 52 262 – Design with terminal board ø 200 M12x15 ø 14 1x cable bushing M25 x 1,5 range ø 9 – 16 mm – Flanged design with terminal board 4xM16-90°...
  • Page 45: Dimensional Sketch Of Electric Actuators Modact Mpsed, Mpsped

    Dimensional sketch of MODACT MPSED, MPSPED electric actuators, Type No. 52 263, 52 264 – Design with terminal board Design Terminal board 52 263 52 264 ø 250 M16x20 1x cable bushing M25 x 1,5 range ø 9 – 16 mm ø...
  • Page 46 Dimensional sketch of MODACT MPSED, MPSPED electric actuators, Type No. 52 265, 52 266 1x cable bushing M25 x 1,5 range ø 9 – 16 mm Note: Threads for budhings in terminal box: 1 x M25 x 1.5, 3 x M20 x 1.5 (the bushings are included in the delivery - wrapped-together part).
  • Page 47 Pull Rod TV 360, Type No. 52 933 for MODACT MPSED actuators, Type No. 52 260 OK 27 Tube 1/2’’ has been not included in the delivery by ZPA Pečky ø 25 ø 13 f9 P-0210 M 12 Pull Rods TV 40 and TV 50...
  • Page 48: Unpacking And Storing

    9. UNPACKING AND STORING Packaging of the actuators is carried out to suit the transport conditions and the distance of the place of designation. When unpacking the actuator, check that no damage to the equipment was caused during transport and compare the data on the actuator rating plates with those contained in the order and accompanying documentation.
  • Page 49: Maintenance

    In the design variant with the connector plug-and-socket, attention should be paid to the following: a) Fix the lead-in cables at a minimum distance of 150 mm from the end of the cable inlet in the plug. The attachment should be made to the frame on which the actuator is mounted. b) Earth the actuator via the external ground terminals with which both the electric motor and the terminal box are fitted.
  • Page 50: List Of Spare Parts

    List of spare parts of MODACT MPSED, MPSPED electric actuators Number of pieces Type Designation of spare part and Unified Drawing or ČSN Kusů pro …letý provoz Application for ...years of operation Classification Number Code Standard No. Sealing ring 125x5...
  • Page 51: Application

    Number of pieces Kusů pro …letý provoz Type Designation of spare part and Unified Drawing or ČSN Application for ...years of operation Classification Number Code Standard No. Sealing ring 200x3 Packing between control box PN 02 9281.2 52 263 – 2327311044 and power gear box 52 266...
  • Page 52 Actuators fitted with electronics DMS2 ED Part Stock Part name Note designation item Source board DMS2.ED.Z 39620000 Position sensor multi-revolution DMS2.ED.S 39620001 Torque sensor DMS2.TORK 39620003 common for DMS2.ED and DMS2 back signal 4 – 20 mA and software Analog module DMS.ED.CPT 39620004 blocked regulator...
  • Page 53 POZNÁMKY...
  • Page 54 POZNÁMKY...
  • Page 55 Development, production and services of electric actuators and switchboards. Top-quality sheet-metal processing (TRUMPF equipment), powder paint shop. SURVEY OF PRODUCED ACTUATORS KP MINI, KP MIDI Electric rotary (90°) actuators (up to 30 Nm) MODACT MOK, MOKED, MOKP Ex, MOKPED Ex Electric rotary (90°) actuators for ball valves and flaps MODACT MOKA Electric rotary (90°) actuators for nuclear power stations...
  • Page 56 ZPA Pečky, a.s tel.: +420 321 785 141-9 tř. 5. května 166 fax: +420 321 785 165 289 11 PEČKY, Czech Republic +420 321 785 167 www.zpa-pecky.cz e-mail: zpa@zpa-pecky.cz...

This manual is also suitable for:

Modact mpsped52 26052 266

Table of Contents