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Summary of Contents for GOCMAKSAN B45X1
- Page 1 B45X1 [Write text] [Write text] ÖÇ [Write text] ÖÇ Rev: 01/2013...
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Page 2: Table Of Contents
B45X1 [Write text] [Write text] ÖÇ [Write text] CONTENTS CONTENTS ................................1 LIST OF FIGURES ...............................2 MAIN SAFETY INFORMATION ...........................3 TAGS USED ON THE MACHINE ..........................3 INTRODUCTION ................................4 1. MAIN PARTS OF BENDING MACHINE ........................4 2. MACHINE ASSEMBLY ............................5 3. MACHINE RUNNING PROCEDURES ORDER ......................6 4. -
Page 3: List Of Figures
B45X1 [Write text] [Write text] ÖÇ [Write text] LIST OF FIGURES Figure 1: Main parts of bending machine .........................5 Figure 2: Leveling the machine on a solid ground ....................6 Figure 3: Control buttons ............................7 Figure 4: Placing the rebars on the machine correctly .....................8 Figure 5: Incorrect placement of the rebars on the machine ..................9... -
Page 4: Main Safety Information
B45X1 [Write text] [Write text] ÖÇ [Write text] MAIN SAFETY INFORMATION ➢ This symbol is put before the articles giving warning explanations in order to draw attention of the trained operator to important functions. € This symbol is put before the articles giving warning explanations in order to draw attention of the trained operator to electrical issues. -
Page 5: Introduction
[Write text] INTRODUCTION B45X1 Mechanic Rebar Bending Machine is made only with the purpose of steel material bending. Using other than the indicated purposes are prohibited. It is possible to mount various apparatuses on the machine optionally for bending in different shapes. -
Page 6: Machine Assembly
B45X1 [Write text] [Write text] ÖÇ [Write text] Figure 1: Main parts of bending machine Zero Adjustment 1 Machine Frame 9 Bending Sleeve 13 Bending Plates 2 Electricity Board Cap 6 Stirrup Pin 10 Retainer 14 Machine Table Adjustment 3 Sensor Pin... -
Page 7: Machine Running Procedures Order
B45X1 [Write text] [Write text] ÖÇ [Write text] Figure 2: Leveling the machine on a solid ground 3. MACHINE RUNNING PROCEDURES ORDER • Be sure that the machine is assembled in conformance with the Machine Assembly procedures. • If there is any object on the machine (including the bending apparatus) they must be removed. -
Page 8: Technical Data
65 kg/mm² Ø36x1 Ø26x2 Ø18x3 Ø12x7 Ø10x8 85 kg/mm² Ø32x1 Ø20x2 Ø14x4 Ø10x8 Machine Model: B45X1 Machine Name: Mechanic Rebar Bending Machine Machine Dimensions: Width : 84 Cm Length : 110 Cm Height : 85 Cm Weight : 450 Kg... -
Page 9: Equipment Supplied With Machine
B45X1 [Write text] [Write text] ÖÇ [Write text] 5. EQUIPMENT SUPPLIED WITH MACHINE • Pin: 5 Pieces • Stirrup Pin : 1 Piece • Straight Pin : 1 Piece • Bending Sleeve 5 Pieces • Adjustment spanner 1 Piece • SWITCH pin 6 pieces •... -
Page 10: Incorrect Placement Of The Rebars To Be Bent On The Machine
B45X1 [Write text] [Write text] ÖÇ [Write text] (5a) (5b) Figure 5: Incorrect placement of the rebars on the machine 6.3. Incorrect placement of the rebars to be bent on the machine (6b) (6a) Incorrect connection of multi-rebars to be bent on... -
Page 11: Prohibited Usage On The Machine
B45X1 [Write text] [Write text] ÖÇ [Write text] Figure 7: Wrong positioning of the person making bend 7. PROHIBITED USAGE ON THE MACHINE ➢ When bending no one must stand in front of the machine and any one standing must be taken away. -
Page 12: Scope Of Warranty
B45X1 [Write text] [Write text] ÖÇ [Write text] € In cases when electricity board cap should be opened, the cap mustn't be opened without cutting the power of the machine from the main network. ➢ Rebars to be bent should be fixed on the machine correctly. Fixing with retainer bending sleeve and pins (Figure : 4a-4b-4c-4d). -
Page 13: Controls And Settings On The Machine
B45X1 [Write text] [Write text] ÖÇ [Write text] machine should be used. During the lifting operations experienced expert staff and subcontractors should be assigned. WARNING!!! Machine should be moved without any vibration. Machine shouldn't be run in a wet environment. -
Page 14: Thermal Flow Setting Range And Motor Protection Switch
B45X1 [Write text] [Write text] ÖÇ [Write text] Figure 9: Machine control panel and functions BUTTON FUNCTION It ensures settings for bent bar bending It ensures settings for protector bending It ensures settings for hook bending Left-Right It changes machine's rotation direction to left or right. - Page 15 B45X1 [Write text] [Write text] ÖÇ [Write text] The Switch button should be taken to OFF position and P1 button should be pressed. There are 3 Switch Pins with same heights on the bending disc. Rotation direction should be controlled by taking the machine to MAN position.Appropriate bending angle for venting should be set by trying the switch...
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Page 16: Figure10: Bent Bar Bending Indicator
B45X1 [Write text] [Write text] ÖÇ [Write text] pedal is released the machine restarts moving on the direction it stopped and stops at the zero point. The specifications indicated for dangerous cases are used for Emergency stop and it is ensured to protect the operator from the danger. -
Page 17: Stirrup Bending
B45X1 [Write text] [Write text] ÖÇ [Write text] It is set with the same method carried out in bent bar bending by pressing the P3 button on the control panel. NOTE:The required angle is set for P3 BUTTON by moving the figure:10 switch pin 3 to left and right. - Page 18 B45X1 [Write text] [Write text] ÖÇ [Write text] (13h) Programming the described shape: a ) Press P3 button for once for the 1st angle, b) Press P2 button three times successively for 90° bending in 2nd, 3rd and 4th angles.
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Page 19: Maintenance And Lubrication Instructions
B45X1 [Write text] [Write text] ÖÇ [Write text] (13c) (13d) (13f) (13e) (13h) (13g) (13g) Figure13: Stirrup bending demonstration WARNING!!! In order to fix the faults and determine the electricity malfunction if it is required to open the power panel, power connection of the machine must be turned off and competent technicians should make the maintenance. -
Page 20: Faults And Solution Offers
B45X1 [Write text] [Write text] ÖÇ [Write text] It is important to make maintenance correctly in order to extend service life of the machine and to ensure safe bending. We suggest for each user to set up a secure system for control and maintenance of the machine. - Page 21 B45X1 [Write text] [Write text] ÖÇ [Write text] FAULT DESCRIPTION SOLUTION 1. Missing phase might come to 1. Check the phases. the electric supply system where the machine is connected. 2. Check the button. If it is pressed open it by turning to the direction of 2.
- Page 22 B45X1 [Write text] [Write text] ÖÇ [Write text] 1. The plug might be displaced. 1. Check the plug. 2. Pedal switch might be out of 2. Check the SWITCH. Change Machine is not order. them if they are out of order.
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Page 23: Machine Equipment List
B45X1 [Write text] [Write text] ÖÇ [Write text] 14. MACHINE EQUIPMENT LIST PART NUMBER DESCRIPTION PIECE B45X1-01 FRAME B45X1-02 PLANET UPPER FRAME PLATE B45X1-03 PLANET REDUCTOR B45X1-04 PLANET REDUCTOR SPACER SHEET B45X1-05 SWITCH PIN B45X1-06 M6X10 DIN 7985 BOLT B45X1-07... - Page 24 B45X1 [Write text] [Write text] ÖÇ [Write text] Ø110 BÜKÜM BURCU B45X1-31 Ø150 BENDING SLEEVE B45X1-32 Ø180 BENDING SLEEVE B45X1-33 B45X1-34 LOWER CASE COVER B45X1-35 SIDE COVER B45X1-36 REBAR LEADING PULLEY B45X1-37 ELECTRICAL PANEL B45X1-38 M6X30 DIN 7991 BOLT B45X1-39...
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Page 25: Machine Assembly Demonstration
B45X1 [Write text] [Write text] ÖÇ [Write text] B45X1-70 PROG ON-OFF B45X1-71 CE LOGO 15. MACHINE ASSEMBLY DEMONSTRATION... -
Page 26: Machine Electricity Scheme
B45X1 [Write text] [Write text] ÖÇ [Write text] 16. MACHINE ELECTRICITY SCHEME... - Page 27 B45X1 [Write text] [Write text] ÖÇ [Write text]...
- Page 28 B45X1 [Write text] [Write text] ÖÇ [Write text]...
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Page 29: About Company
B45X1 [Write text] [Write text] ÖÇ [Write text] 17. ABOUT COMPANY GÖÇMAKSAN...
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Can the B45X1 bend 40mm 500MPA rebar please?