GOCMAKSAN MG 20 B User And Maintenance Manual

GOCMAKSAN MG 20 B User And Maintenance Manual

Portable stirrup bending machine

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MG 20 B
PORTABLE STIRRUP BENDING MACHINE
USER'S AND MAINTENANCE MANUAL
MG20B 220V DIGITAL
MG20B 220V MANUAL
MG20B 380V DIGITAL
MG20B 380V MANUAL
G
M
ÖÇ
AK
Rev:01/2015
S
AN
GÖÇMAKSAN

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Summary of Contents for GOCMAKSAN MG 20 B

  • Page 1 GÖÇMAKSAN MG 20 B MG20B 220V DIGITAL MG20B 220V MANUAL MG20B 380V DIGITAL MG20B 380V MANUAL PORTABLE STIRRUP BENDING MACHINE USER’S AND MAINTENANCE MANUAL ÖÇ Rev:01/2015...
  • Page 2: Table Of Contents

    GÖÇMAKSAN MG 20 B CONTENT CONTENT ..................Hata! Yer işareti tanımlanmamış. LIST OF FIGURES ................Hata! Yer işareti tanımlanmamış. MAIN SAFETY INFORMATION ........... Hata! Yer işareti tanımlanmamış. STICKERS USED ON THE MACHINE ......... Hata! Yer işareti tanımlanmamış. INTRODUCTION ................Hata! Yer işareti tanımlanmamış.
  • Page 3 GÖÇMAKSAN MG 20 B 15. MACHINE ASSEMBLY ........................22 16. GEARBOX SPARE PARTS LIST ....................23 17. ELECTRICAL PANEL PARTS LIST ..................... 24 17.1. 220V Digital Machine Eelectrical Panel Parts List ..............24 17.2. 220V Manual Machine Eelectrical Panel Parts List ..............24 17.3.
  • Page 4: Stickers Used On The Machine

    GÖÇMAKSAN MG 20 B MAIN SECURITY INFORMATION  This symbol is put before the articles giving warning explanations in order to draw attention of the trained operator to important functions. € This symbol is put before the articles giving warning explanations in order to draw attention of the trained operator to electrical issues.
  • Page 5: Introduction

    GÖÇMAKSAN MG 20 B INTRODUCTION MG20B Portable Rebar bending machine is only intended for bending the rebar. The utilization of it for all purposes is prohibited, except this purpose. In order to operate your machine better, the machine should be placed so as to be operated easily and in the position which allows operator to work more productively.
  • Page 6: Machine Assembly

    GÖÇMAKSAN MG 20 B 2. MACHINE ASSEMBLY  Machine should be leveled on a solid ground.Figure 2 Electricity connection of the machine should be made by competent technicians Electricity Connection  For main electricity connection plug should be connected to supply line with a 5x2,5 mm²...
  • Page 7: Machine Running Procedures Order

    GÖÇMAKSAN MG 20 B 3. MACHINE RUNNING PROCEDURES ORDER 3.1. Energise and Rotation Determining of the Direction of Rotation  Ensure that the machine is settled up properly according to assemblying rules.  Empty the bending Tools on the machine before starting to bend.
  • Page 8 GÖÇMAKSAN MG 20 B  Place the suitable stirrup head for your rebar, the straight pin and the bending sleeve (Figure:1 No:10,11,12) to the related holes of the bending dics.  Locate the switch pins on the small holes around the bending disc to adjust the bending angle .
  • Page 9 GÖÇMAKSAN MG 20 B  Place the suitable stirrup head for your rebar, the straight pin and the bending sleeve (Figure:1 No:10,11,12) to the related holes of the bending dics.  Locate the switch pins on the small holes around the bending disc to adjust the bending angle .
  • Page 10 GÖÇMAKSAN MG 20 B 3.4.Operation of 380V Digital Machine:  Place the suitable stirrup head for your rebar, the straight pin and the bending sleeve (Figure:1 No:10,11,12) to the related holes of the bending dics.  Press to SET button on the control panel and than to PROG button and enter the intended data. Use the UP and DOWN arrows (Figure:6 No:39) and enter the intended angle degree to the angle indicator.
  • Page 11 GÖÇMAKSAN MG 20 B On-Off Button Value Direction Arrows 3.5. Operation of 220V Digital Machine:  Place the suitable stirrup head for your rebar, the straight pin and the bending sleeve (Figure:1 No:10,11,12) to the related holes of the bending dics.
  • Page 12: Technical Data

    Man-Auto Button Unit Indicator Speed Controller On-Off Button Value Direction Arrows 4.TECHNICAL DATA Machine Model : MG 20 B Machine Name : Portabel Stirrup Bending Machine 4.1. Machine Bending Capacity: Steel Quality Diameter / Bendable Unit 45 kg/mm² Ø 20x1 Ø...
  • Page 13: Operation Of Machine

    GÖÇMAKSAN MG 20 B Figure 8: Machine Table and Ruler 6. OPERATION OF MACHINE 6.1. Correct Positioning of Rebar On The Machine Correct Positioning of the rebar onto the Correct Positioning of the rebar onto the machine machine by the help of bending Tools on by the help of bending Tools on multiple single bending.
  • Page 14: Prohibited Usage On The Machine

    GÖÇMAKSAN MG 20 B Incorrect Fixing of the rebar onto the machine Incorrect Fixing of the rebar onto the machine accroding to the rotation of the bending disc. accroding to the rotation of the bending disc. Figure 10: Incorrect Positioning of Rebar On The Machine 7.
  • Page 15: Protectors To Be Used When Working With The Machine

    GÖÇMAKSAN MG 20 B  Machine shouldn't be operated without making grounding connection.  Parts manufactured by GMS company should be used in case it is required to replace a broken part.  Conditions indicated under the safety measures should be taken into account.
  • Page 16 GÖÇMAKSAN MG 20 B Figure 11: Transportation of the Machine 11. CHECKS AND ADJUSTMENTS Figure 12: Machine Control Panel and Functions BUTTON FUNCTION Control Panel It is such a panel that keeps the control functions / electrical parts on it.
  • Page 17: Hook Bending Setting (P3-45°)

    GÖÇMAKSAN MG 20 B Adjusts the machine’s speed. Speed Controller The lines where the bending data is entered. Has same functions with SET 1-2-3 P1,P2,P3 Buttons. Angle Line Bending angle is adjusted in this line. Bending unit is adjusted in this line.
  • Page 18: Set-Square Bending Setting (P2-90°)

    GÖÇMAKSAN MG 20 B On digital models, enter 180” pieces line “1” data to the angle indicator on SET1 line and press PROG button.After the adjustment procedure is completed, the stirrup head is inserted into the axles hub where is located on bending disc middle. Locate straight pin into one of the holes on the bending disc so as providing the suitable space due to the thickness of the rebar to be bent and place the one of proper bending bushes onto the pin.
  • Page 19: Stirrup Bending

    GÖÇMAKSAN MG 20 B Figure 15: Set-Square Bending 11.4. Bent-Bar Bending (P1) By pressing to the P1 button on the control panel, the adjustment should be made same as the adjustment method of hook bending Figure 16: Bent-Bar Bending 11.5. Stirrup Bending:...
  • Page 20: Maintenance And Lubrication Instructions

    GÖÇMAKSAN MG 20 B (17b) (17a) (17d) (17c) (17f) (17e) Figure 17: Stirrup Bending Adjustment 12. MAINTENANCE AND LUBRICATION INSTRUCTIONS It is important to make maintenance correctly in order to extend service life of the machine and to ensure safe bending. We suggest for each user to set up a secure system for control and maintenance of the machine.
  • Page 21: Troubleshooting

    GÖÇMAKSAN MG 20 B Lubrication Stopper Figure 18: Machine Maintenance and Lubrication 12.1 Daily maintenance of the machine  Clean dust and scales on the machine with a brush.  If the machine is running outdoors it must be protected from rain water when raining.
  • Page 22 GÖÇMAKSAN MG 20 B FAULT DESCRIPTION SOLUTION 1. Missing phase might come to 1. Check the phases. the electric supply system where 2. Check the button. If it is pressed open it by the machine is connected. turning to the direction of the arrow on the 2.
  • Page 23: Machine Spare Parts List

    GÖÇMAKSAN MG 20 B 1. Check the motor from the propeller side. If 1. Motor seal might be leaking oil. there is oil change the motor seal. 2. Gearbox connection bolts might Machine is 2. Check the connection bolts and if loose be loose.
  • Page 24 GÖÇMAKSAN MG 20 B 15. MACHINE ASSEMBLY – SPARE PARTS DRAWING NOTE : 34.and 35. Parts are optional...
  • Page 25 GÖÇMAKSAN MG 20 B 16. GEARBOX PARTS LIST...
  • Page 26 GÖÇMAKSAN MG 20 B 17. ELECTRIC PANEL SPARE PARTS LIST 17.1. 220V Digital Machine Electric Panel: 17.2. 220V Manual Machine Eelectric Panel:...
  • Page 27 GÖÇMAKSAN MG 20 B 17.3. 380V Digital Machine Electric Panel: 17.4. 380V Manual Machine Electric Panel Cover:...
  • Page 28 GÖÇMAKSAN MG 20 B 18. MACHINE ELECTRIC SCHEMES...
  • Page 29 GÖÇMAKSAN MG 20 B 19. ABOUT US ÖÇ...
  • Page 30 GÖÇMAKSAN MG 20 B...

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