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www.karam.in
For further details on all our products contact below:-
C-35A, Phase-III, ESIP, Sitarganj,
Distt. Udham Singh Nagar, Uttarakhand-262405, India.
Customer Care No. : 1800 103 7085 (Toll Free)
e-mail: customercare@karam.in
This Leaflet Contains
Information on Fixed Line
Systems Consisting of
Vertical Life Line Systems
Vertex PN 7000
Vertex PN 8000
Vertex PN 9000
Horizontal Life Line Systems
Horizon PN 4000
Horizon PN 5000
FIXED LINE SYSTEMS
PRODUCT INFORMATION
with Check Card
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Related Manuals for KARAM Vertex PN 7000
Summary of Contents for KARAM Vertex PN 7000
- Page 1 This Leaflet Contains Information on Fixed Line Systems Consisting of Vertical Life Line Systems Vertex PN 7000 Vertex PN 8000 Vertex PN 9000 Horizontal Life Line Systems Horizon PN 4000 Horizon PN 5000 FIXED LINE SYSTEMS For further details on all our products contact below:- C-35A, Phase-III, ESIP, Sitarganj, Distt.
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Page 2: Fall Protection Equipment
MANUFACTURING- FALL PROTECTION EQUIPMENT KARAM is the only company in the world which has a vertically integrated manufacturing set up. Starting with yarn and processing Congratulations on your Purchase! it to make premium quality of Webbing and Rope, converting hot rolled coils, flats and extrusions of Steel and Aluminium Alloys into World class Fall Arrest Components. - Page 3 Step 01 - Installation of The Mounting Bracket (Top & Bottom) The System PN 7000 is installed in the following way: System Ref. Vertex PN 7000 Step 1A: Installation of the Mounting Bracket Ref. PN 7000 (01) on the Upper Ladder Rung:...
- Page 4 SHOCK ABSORBER & CABLE TERMINATION CABLE TERMINATION Ref. PN 7000 Ref. PN 7000 STEP 3B: Wire Crimping Assembly PN 7000 (14): SS Thimble Step 02 - Installation of Shock Absorber Insert 2 ferrules in the wire. Ÿ Insert the wire in heat shrinking tube. Ÿ...
- Page 5 Helpline: 09323123468 If the cable is in excess make a loop and tie the loop with cable ties. Ÿ KARAM INDUSTRIES C-35A, PHASE-III, ESIP, SITARGUNJ, ADDRESS DISTT. UDHAM SINGH NAGAR, UTTARAKHAND If it is necessary to cut the cable, seal the loose end of the cable by Ÿ...
- Page 6 FALL ARRESTER RECOMMENDED PPE Ref. PN 7000 Ref. PN 7000 Step 08 -Installation of the Rope Grab: Ref. RG (02) Once the system is installed the user can use a work positioning harness along with a shock absorbing twin lanyard to climb up. He can Connect Rope Grab to the Cable following the given simple steps: use the double lanyard when he needs to exit the fall arrest system while working on towers.
- Page 7 HORIZONTAL LIFELINE HORIZONTAL LIFE LINE Ref. PN 4000 (O.H.) Ref. PN 4000 (O.R.) Ref. HORIZON PN 4000 Ref. HORIZON PN 4000 Roof Top Anchor Port Intermediate (Over the Head) (Over the Roof) Ref. PN 07 (B) Carriage Body Ref. PN 4000 (08) Spring Type Intermediate Shock Absorber...
- Page 8 POSTS POSTS Ref. PN 4000 Ref. PN 4000 Step 1 : Installation of Posts on Receiving Structure Standing Seam Roof Sheets Upto 430 Mm Seam Distance The life line is now ready with shock absorber and tensioner at one end and cable extremity at the other end intermediates are These posts are fitted on the seams using aluminum seam clips.
- Page 9 POSTS POSTS Ref. PN 4000 Ref. PN 4000 Standing Seam Roof Sheets Upto 600 Mm Seam Distance Trapezoidal Roof Sheets These Posts are suitable for a variety of trapezoidal roof sheet designs. These posts are used for larger seam distance up to 600mm. It has multiple holes to suit different peak distances.
- Page 10 POSTS POSTS Ref. PN 4000 Ref. PN 4000 Standing Seam Roof Sheets Trapezoidal Roof Sheets (Blank Posts) These Posts are suitable for a variety of trapezoidal roof sheet designs. These are blank posts on which holes may be punched to match the roof Profile on trapezoidal roof. It has multiple holes to suit different peak distances.
- Page 11 POSTS POSTS Ref. PN 4000 Ref. PN 4000 Standing Seam Roof Sheets (Blank Posts) for frasite roof on roof with wooden rafters, the top layer of the roof cut open and roof posts are installed on the rafter using fischer plate. The post are available in sizes of 300mm, 500mm, and 750mm and can be selected depending on the There are blank posts on which holes may be punched to match the roof profile on standing seam roof.
- Page 12 CABLE TERMINATION & SHOCK ABSORBER TENSIONER & INTERMEDIATE Ref. PN 4000 Ref. PN 4000 STEP 1 Step 2A : Cable Extremity Step 4 : Mounting the tensioner on the system Open the threads of the tensioner from both ends. Ensure 75% of Insert the cable in to the housing of the cable extremity.
- Page 13 CARRIAGE BODY VERTICAL ANCHORAGE LIFE LINE SYSTEM Ref. PN 8000 & PN 9000 Ref. PN 4000 VERTICAL ANCHORAGE LINE SYSTEM Ref. PN 8000 & PN 9000 Step 7 : Carriage Body To connect the line to the user, there is a freely moving Carriage Body PN 4000 (08), which moves along the length of the line with the user, who is connected to it by using a karabiner followed by a Connecting element connected to the full body harness of the user.
- Page 14 JUNCTION & ALU RAIL EXTREMITY ALU RAIL EXTENSION & TROLLEY Ref. PN 8000 & PN 9000 Ref. PN 8000 & PN 9000 Step 3: Installation of Alu Rail Extension PN (8000 (03)) Step 01 : Installation of Alu Rail Extremity PN 5000 (02) Repeat step 3 to join the Alu rail Extension with the Alu Rail Intermediate.
- Page 15 MOUNTING BRACKET RUNGS, HALF AND FULL Ref. PN 8000 & PN 9000 Ref. PN 8000 & PN 9000 Step 03 : Installation of Ladder Rung PN9000(01) Step 1: Installation of Mounting Nut PN5000(03) Insert the mounting nut into the alu rail extremity. The first mounting nut The Alu rail has two holes at regular intervals to hold the rungs, insert the must be at 300mm from the bottom edge and second needs to be bolt along with washer into the rung and tighten it...
- Page 16 HORIZONTAL ALU- RAIL SYSTEM MOUNTING NUT & MOUNTING BRACKET Ref. PN 5000 Ref. PN 5000 HORIZONTAL ALU- RAIL SYSTEM Ref. PN 5000 Step 01: Mounting Nut Insert the mounting nut in the channel as shown in the drawing. The mounting brackets may then be connected to the Alu Rail by a fastener. Step 2A: Wall Mounting Bracket Flush Type: Ref.
- Page 17 BEND TROLLEY & RECOMMENDED PPE Ref. PN 5000 Ref. PN 5000 Step 3A: Curved Alu. Rail (Outer Wall Mounted): Step 4A: Trolley For Wall Ref. PN 5000 (13) Ref. PN 5000 (09A) Insert the trolley in the Alu. Rail extremity. Press the termination of è...
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Page 18: Pre Use-Checks
It is mandatory for the Site Inspector/ Supervisor and the actual users of the system to perform a thorough check of the same before carrying out work. KARAM conducts a brief training of all concerned personnel on the subject of Pre-Use Inspection of the System as per a defined guideline after the system has been installed by KARAM personnel. - Page 19 Only certified KARAM full body harness with proper attachment anchorage points should be è worn while using KARAM Fixed Line Systems. Do not alter or misuse this equipment. Always take an advice from KARAM personnel while è using this equipment in combination with components or subsystems other than those described in this manual.
- Page 20 TOOLS Measuring Tools TOOLS Vernier Detect Digital Torque Wrench Distance Meter Laser Tool Ring Spanner Double End Spanner Socket Set Tape Tensioner Tightening Tool Crimping Plier Consumables, Miscellanous Tools Dust Pump Hole Saw Cutter Allen Key Bolt Cutter MACHINES Hot Air Gun Setting Tool Chemical Applicator Blower...
- Page 21 ONE YEAR from the date of purchase. in case of any defect develop in this equipment during the period of warranty, KARAM undertakes the responsibility to replace/ repair the equipment free of cost.
- Page 22 Walkways, Treads and steps for Roofs Walkways, Treads and steps for Roofs FEATURES Ÿ For providing safe walking on any roof surface Roofer's Step Roofer's Step Ÿ Meets the test requirements of EN 516:2006 Class 1-C (Prefabricated Accessories for Roofing Roofer's Walk Way Roofer's Walk Way Ÿ...