MODE V6 User Manual
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MODE V6 User Manual

Intelligent chain hoist
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V6
INTELLIGENT CHAIN HOIST USER MANUAL
This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic,
7/2015
confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in
any manner. whatsoever without the express written consent of MODE. Copyright © (2016) MODE. Allrights reserved.
1 / 82

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  • Page 1 INTELLIGENT CHAIN HOIST USER MANUAL This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 2: Table Of Contents

    3.2 Manufacturer ....................... 25 3.3 Standards and Directives ..................25 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 3 8.2 Service Personnel ...................... 57 8.3 Inspections ........................57 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 4 APPENDIX: SAFE WORKING PERIOD (SWP) CALCULATION ......... 79 ANNEX, ANSI HAND SIGNALS ..................82 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 5: General Introduction

    It may also be used to alert against CAUTION unsafe practices. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 6: Questions And Comments

    The names for the compensation according to law and extended out requirements, shall not consider. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 7: Manual Use

    Lighting may account for a significant part of total electricity used. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 8: Terminology

    Sling lifted directly by the hook. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 9: Safety First

     Clothing should be chosen with consideration to the temperature at the working site. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 10: Fall Protection

    Never use a powder type fire extinguisher on high voltage. WARNING This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 11: Main Isolation Switch

    The operator shall not operate the product unless he or she knows the location of the emergency stop button. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 12: Owner's Responsibilities

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 13 The working site should be kept free of clutter and dirt. Oil spills must be cleaned up immediately to reduce the risk of slipping. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 14: Chain Hoist Machinery Safe Working Period (Swp)

    Calculation”. Product without log book This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 15: Intended Use Of The Product

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 16 SWP as necessary. Changes to hardware or servicing frequency may be required. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 17: Operating Environment

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 18 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 19: Safety During Usage

    See instructions for the operator for detailed safety information concerning actual usage of the equipment. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 20: Safety During Maintenance

    Before starting maintenance, people must be properly informed that the equipment is being removed from operation. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 21 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 22: Lockout-Tagout Procedure

    Safety and operational considerations regarding other products on the same runway or on adjacent runways. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 23: Sound Intensity Level

    Follow local recommendations and use personal hearing protection if recommended. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 24: Identification

    Duty class H3 results in cycle time of 48 seconds and150 starts per hour at65% of rated load. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 25: Manufacturer

    The product also fulfils the requirements of the following standards (if applicable): CSA, UL, OSHA, CCC, This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 26: Construction

    Chain guide Chain flux type chain guide for precise chain alignment This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 27: Main Functions

    Using the emergency stop button can cause the load to swing unexpectedly. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 28: Safety Functions

    Danger of electric shock 0n electric cubicle and other cubicles. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 29: Installation

    Do not bundle the chain into the chain bucket. WARNING This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 30: Lifting The Hoist

    Every lifting device must be clearly marked with the maximum capacity and must be approved by authorities. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 31 Lower the load down and adjust the lifting point again. WARNING This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 32: Electrical Connections

    Note: There are wires hanging from the connector of hoist that were used in manufacturing. They shaIl be removed Iateras instructed. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 33 Close the cover and tighten to correct torque. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 34: Commissioning

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 35: Checks Before First Run

    Note it for a follow-up. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 36: Test Run Without Load

    Using the emergency stop button can cause the load to swing unexpectedly. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 37 (2) should begin to slip, preventing upward hoisting movement. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 38: Test Run With Test Load

    If the thermal protection halts hoisting prematurely, identify the reason for overheating before continuing the commissioning tests. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 39: After Test Runs

    Compile a commissioning log for the hoist and store it together with the other documentation for the hoist. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 40: Instructions For The Operator

    Operators SHALL familiarize themselves with the signs and warnings marked on the equipment. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 41 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 42: Checks To Be Done Before Every Working Shift

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 43: Operational Checks With The Emergency Stop Button Pushed Down

    Before every working shift, all of these checks must be done with the emergency stop button released and with the power turned on. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 44 Setscrews 1 and 2 are the down limit and setscrews 3 and 4 the upper limit. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 45: Movements

    WARNING injury. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 46: Motor Control Methods

    Note: Do not attempt to lift a load which is fastened to the ground or to a base which will prevent it from being lifted. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 47: Load Handling

    Shock loading can occur in any situation where the load on the hoist suddenly increases or decreases. Some examples of how shock loading can occur are shown below. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 48 Never use the product’s ropes or chains as a sling to attach to the load. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 49 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 50 NOTICE does not collide with anything or fall from the lifting device. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 51 This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 52 Ensure that the landing area is clear of people and obstacles. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 53: Load Control

    Guiding or steadying loads by hand Guide and steady the load by controlling it by hands. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 54: Safety Procedure After Using The Hoist

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 55: Hand Signals And Other Methods Of Communication

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 56: Maintenance

    Before maintenance the owner must see the instructions in chapter “Safety first” This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 57: Service Personnel

    Daily inspection items are listed in chapter “Instructions for the operator5’. In most cases these checks will be performed by operators. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 58: Monthly Inspections

    Slipping clutch Check condition and operation of slipping clutch and adjust if needed. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 59 Remove the cover. Measure the gap with a caliper. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 60 Unscrew the three screws of the brake. Remove the brake by pulling it out. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 61 Unscrew the three screws of the brake. your hands so that the parts do not fall apart. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 62 Note: The clutch must be re-adjusted after the brake has been replaced. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 63 When the slipping clutch is adjusted the motor must not be running. CAUTION This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 64: Lubrication

    Hands shall be washed thoroughly after lubrication. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 65 Note: Do not use excessive lubricant. Excessive grease may cause the bearings to overheat and reduces the lifetime of the bearings. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 66: Lubrication Charts

    Lubricated for the designed working period of the hoist This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 67: Approaching Theoretical Calculated Lifetime

    A new theoretical SWP is given after completion of a GO. The same hoisting machinery can undergo no more than two GOs before it must be completely replaced This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 68: Returning The Product To Use After A Long Period Out Of Service

    “Safety during installation and disassembly” and “Safety during maintenance”. Further, for complete re-commissioning instructions, refer to chapter “Commissioning”. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 69: Frame

    COUPLING SIDE BRAKE CHAIN BUCKET HANDLES This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 70: Motor

    BEARING COMBINATION SEAL SLEEVE SCREW This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 71: Dismantling

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 72 Packing materials, like plastics, wood and cardboard, should be reused or recycled as material or to energy. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 73: Technical Data

    Note: It is recommended that self-locking nuts are always replaced when removed. Self locking nuts can be reused no more than 5 times. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 74: Appendix: Inspecting Chain Wear

    This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 75 CAUTION more severe wear on the 2-3 links in the chain sprocket. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 76: Appendix: Inspecting The Hook Opening

    The reference measurement of throat opening (a2) should be taken when the hook is new. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 77: Appendix: Troubleshooting (3 Phases)

    Check the connection of the three phases This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 78: Appendix: Transporting And Storing The Product

    Essential parts of the product can become damaged if stored CAUTION improperly This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 79: Appendix: Safe Working Period (Swp) Calculation

    (0%) for half of the time then record 50 for each of these in the “Lifting time %， ’ column of the table below. This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 80 ) can be read from the log book. +…+S This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.
  • Page 81 When SWP% reaches zero, a General Overhaul (GO) must be conducted. Refer to chapter 'General Overhaul (GO)’ This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

  • Page 82: Annex, Ansi Hand Signals

    (Hoist slowly as shown in example.) This document and the information contained herein, is the exclusive property of MODE. And represents a nonpublic, 7/2015 confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, or otherwise employed in any manner.

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