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MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。
Mode reserves the right to modify and update above information without giving notice.
链式起重吊机用户手册
User Manual of Chain Hoists
牧德科技（北京）有限公司
地址：北京市丰台区汉威国际广场四区7号楼8层
电话：(010)86781888
Mode Science & Technology (Beijing) Co., Ltd
th
Address: F8, 7
Building, Zone 4, Hanwei International Plaza, Fengtai District, Beijing
TEL: (010)86781888
Mode Science & Technology (Beijing) Co., Ltd
牧德科技（北京）有限公司
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Summary of Contents for MODE M4
- Page 1 牧德科技（北京）有限公司 地址：北京市丰台区汉威国际广场四区7号楼8层 电话：(010)86781888 Mode Science & Technology (Beijing) Co., Ltd Address: F8, 7 Building, Zone 4, Hanwei International Plaza, Fengtai District, Beijing TEL: (010)86781888 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。 Mode reserves the right to modify and update above information without giving notice.
- Page 2 牧德科技（北京）有限公司 Mode Science & Technology (Beijing) Co., Ltd 安装和试用起重吊机之前，请仔细阅读配套的使用说明书. Before installation and trial use of a hoist, please read the user manual carefully 请妥善保管说明书，以备后用. Please keep the user manual well for subse subsequent use 1 内容目录表 Content 1 目录 ........................................1 2 安全说明...
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Page 3: Table Of Contents
牧德科技（北京）有限公司 Mode Science & Technology (Beijing) Co., Ltd 1 Content 2 Safety Instructions ..............................2 3 Instructions on Correct Operation and Maintenance ....................3 4 Warranty ..................................7 5 Acceptance of Goods ..............................8 6 Descriptions-Technical Characteristics ........................9 6.1Type of Chain Hoists ............................... 9 6.2 Main Local Accessories............................ -
Page 4: Safety Instructions
牧德科技（北京）有限公司 Mode Science & Technology (Beijing) Co., Ltd 2 安全说明 2 Safety Instructions 警告！Warnings! 必须遵照下列安全说明以防止人身伤害或材料损坏。 Following safety instructions must be obeyed to prevent personal injuries or material damages. 切勿让没有资格的人员使用起重吊机。 Don’t let unqualified people to operate the hoist. 确认遵循了安全规则（人身安全设备、工作区域的清理、在需 要遵守安全规则的地方张贴安全规则……） Be sure to follow safety regulations (Clean personal protective equipment/work areas and indicate safety regulations in areas where these regulations must be followed..) - Page 5 牧德科技（北京）有限公司 Mode Science & Technology (Beijing) Co., Ltd 切勿用起重吊机运载人。 Don’t carry people with the hoist. 切勿扭转链条（比如：旋转吊钩钩架……） Don’t twist the chain (e.g. rotate the hook rack..) 切勿在附近有人的时候输送负载。切勿让吊钩在人的上方经过，无论其上是否有负载。切勿在负载下行走。 Don’t transport load when there is any person nearby. Don’t move the hook above people no matter it is loaded or not.
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Page 6: Instructions On Correct Operation And Maintenance
Don’t drag, fluff or obliquely pull objects with hoists. Don’t touch moving components. Don’t operate hoists in case of physical discomfort. Don’t use hoists that are not repaired well (damage or deformation..). Don’t make hoists subject to strenuous vibration. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 7 Don’t obliquely pull the load, and the maximum allowable angle must be 3°. Make sure that structures attached to hoists and those supporting hoists are rigid. Chain hoists must be regularly maintained according to this manual. Hoists must be regularly maintained according to this manual. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 8: Warranty
A request must be made for extending the warranty accordingly (nor for more than 3 months each time) with written confirmation if the operation (installation) of the chain hoist is unavoidably delayed. Sellers must eliminate operational failures resulting from principles, manufacturing, components or materials. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 9: Acceptance Of Goods
Inspect appearances of packages to confirm they are intact, or else please notify the supplier according to requirements. Inspect if hoists conform to orders. For the convenience of transport, chain bags might be not assembled when they are delivered. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 10: Descriptions-Technical Characteristics
Chain Diameter and Pitch 电机额定功率 Rated Motor Power 产品的实际型号 Actual Product Type 外壳的防护级别类型 Protection Rating of Housing 高/低链式吊机速度 High/Low Speed of Chain Hoists 产品接到电源的电压和频率，以及电机的相数 Power Voltage and Frequency of Products, Number of Motor Phases 通用产品识别号 Mode Universal Product Identification Number MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 11: Main Local Accessories
Notes: The instance data shown in the above figure is only for demonstration. 主要局部配件 6.2 Main Local Accessories 项目 名称 数量 齿轮箱框架 电动机 电动机外壳 齿轮箱端盖 侧板 链指南出口 护导链器 齿轮总成 吊机吊钩 电缆固定座 制动器外壳 电磁制动器 链条吊钩、链条 链袋连接件 电器板 链袋 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 12: Operation Of Chain Hoists
The chain hoists you buy can be only used for lifting a load that doesn’t exceed the rated load at maximum. The service life of chain hoists is dependent upon their suspended weight, average running time, start times and maintenance. 环链吊机的运行 传动链 6.3 Operation of Chain Hoists Transmission Chain Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 13 牧德科技（北京）有限公司 1 制动器 2 电机 3 齿轮 4 链轮 1 Brake 2 Electric Motor 3 Gear 4 Chain Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 14: Dimension And Weight Of Chain Hoist
6.4 Dimension and Weight of Chain Hoist Please refer to the dimensional drawing. 环链吊机的连接附件 6.5 Connection Accessories of Chain Hoist 1.吊钩连接 2.采用联轴件的L或//附件 1. Hooks 2. L or Accessories with Couplers 环境数据 周围温度： -20°C 到 +40°C 防护级别： 标准IP55 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 15: Environmental Data
Be sure to follow safety regulations (Clean safety belts/work areas and indicate safety regulations in areas where these regulations must be followed)…… : 电气连接 （适用于电源连接）。 链箱的装配 （适用于链箱）。 检查吊钩是否正确安装 检查导链机构的扭紧力距，用本手册所 规定的力矩锁紧盘和链条（适用于：螺 杆旋紧力矩)。 检查链条没有被扭弯。 Electric Connections (Applicable to power connections). Assembly of gear cases Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 16: Electrical
7.1 Electrical Confirm whether the power supply of the chain hoist is disconnected before any operation inside the electrical box. The isolator switch must be installed not 6m away from the chain hoist. 7.1.1 电源连接 用户必须提供电源电缆、保险丝和电源隔离开关（参考配线图）。 检查确认环链吊机使用了正确的电源系统。 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 17 辅助电流 : 0,75 mm2 控制箱/环链吊机 : 1,00 mm2 Power: 1,50 mm Auxiliary current: 0,75 mm2 Control box/chain hoist: 1,00 mm2 切勿改变控制箱或环链吊机内部线路的行进方向标签。 Don’t change the labels that indicate direction of wires inside the control box or the chain hoist. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 18: Hoisting Components
Regularly clean and lubricate chains; daily check whether the chains are in good conditions. 7.2.1 安装集链袋 7.2.1 Installation of Integrated Chain Bags 使用螺丝-安全扣将集链袋固定在连接部 集链袋连接部件固定在带螺丝的链式吊机 件。 外壳。 Fasten the integrated chain bags on Fasten connectors of integrated chain bags on connectors with screws and clips. housings of chain hoists with screws. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 19: Maintenance-Replacement
如果环链吊机使用频繁，并且经常承载最大装载量，或工况环境严苛，为了更好的维护机器，以上周 期应适当缩短。 These intervals shall be shortened according to rules of different countries. If chain hoists are used frequently and often bear the maximum load, or their operating conditions are rigorous, above cycles shall be shortened appropriately. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 20: Lubrication
Lubrication interval shall range from one month to one year dependent upon purposes. 注意：仅润滑指示的组件。其它部分有终身润滑。 Notes: only designated components are lubricated. Lifelong lubrication shall be performed for other components. 链条 •为了延长链条的使用寿命，建议定期润滑链条。 •根据用途，润滑间隔从一个月到一年不等。 •应在出现腐蚀或干燥迹象之前进行润滑。 •使用合适润滑油对链进行润滑。链润用润滑剂应为具有可渗透性、防 水、无粘性的油脂或润滑油。 •过渡润滑链条可能导致滴油。 安装 商品名 数量 工厂安装 润滑油 根据需要 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 21 Dependent upon needs Installation Gears Lubricate with lubricating oil. Lubricating oil shall be applied in the whole design cycle of chain hoists. Commodity Name Installation Quantity Factory Lubricating Oil Free Maintenance Installation 定期为链条润滑 Regular Chain Lubrication 链条 测量链上磨损度 注意：应定期检查链的磨损、生锈和腐蚀。 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 22: Chains
2 Measure thickness of chain elements (d) Measure the diameter (d) and dimensions (dm) of chains at several points. dm=(d1+d2)/2≤0.9*dn dn=nominal diameter t=pitch Criterion: Chain dimension: 4x11 5x14 7x20 P max [mm] [inch] (0.142) (0.177) (0.248) Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 23 Notes: The chains shall be replaced immediately if they go beyond these limits. In this case, it is also necessary to check the wear of chains and sprockets. The chains and sprockets must be replaced when necessary. Notes: The chain with any defect in any chain link must be replaced. 不要因为一根负载链条的测量值低于这里给出的更换点就认为它是 安全的。其他因素，如上面目视检查中提到的那些因素也可能导致 注意 链条不安全而需要更换，即使它还远没有达到伸长率更换标准。 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 24: Hooks
不要扭曲提升中的链条 (旋转带钩滑车) Don’t twist hoisting chains. (Rotate the pulleys with hooks) 吊钩 检查吊钩开口 测量吊钩磨损 必须定期检查悬挂和起重吊钩的磨损。损坏的安全卡子必须马上更换。 8.4. Hooks Inspect hook openings Measure hook abrasion Regularly inspect abrasion of hooks for hanging and hoisting. Damaged safety clamps Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 25 If the hook opening is over large, it means the hoist is misused or overloaded. The damages to other bearing components of the hoist Warnings must be inspected 测量底部吊钩开口（a2） 如起重吊钩的最大尺寸（a2）大于初始尺寸15%，应 更换吊钩。 准则： 吊钩尺寸 A2 最大值（毫米） （英寸） 25.3(0.996) 28.75(1.132) 34.5(1.358) 41.4(1.630) Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 26: Form On Replacement Of Spare Parts
8.5. Form on Replacement of Spare Parts After long-term storage or at the time of annual inspection during after-sales services, please inspect functions and setting of safety devices like brakes. If any component deforms or has any abnormal abrasion, it must be replaced. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 27 Electric Technicians with Professionals Qualification Certificates Manufacturer’s Professionals Manufacturer’s Electric Technicians with Professionals Qualification Certificates Bolts Customers Technicians with Qualification Certificates Chains Customers Technicians with Qualification Certificates After any component is replaced, please operate the hoists for inspection. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 28: Technical Features
Tightening Torque Recommended tightening torque of steel is shown in the following table. 表中显示的数值是额定数值。在实践中，例如用于润滑的螺栓，就需 说明 要使用更高的扭矩。 The numerical values indicated in the table are rated values. In Descriptions practices like in lubricating bolts, higher torque is needed. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 29 10.3 17.0 33.0 48.5 56.6 84.6 1,400 1,030 1,350 1,900 1,398 注意：建议在拆除自锁螺母后都更换新螺母。自锁螺母最多可以重复使用5 次。 Notes: You are suggested to remove all self-locking nuts and install new ones. Self-locking nuts can be used repeatedly for five times at most. Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 30: Hoist Scrapping
Troubleshooting (3 Phases) 问题 原因 解决方案 链式吊机不能正常工作 急停开关按钮已激活 停用急停开关按钮 触发保险丝 更换保险丝 激活温度控制（可选） 允许冷却 接触器终端螺丝松动 拧紧螺丝 主开关关闭 开启主开关 无法提升负载 过载 减小负载 制动路径超过 10 厘米 制动衬片磨损 更换制动，必要时更换制动组 件 在负载移动时，出现异常噪 链条部件未润滑 润滑部件 音 链条磨损 更换链条 链轮或链条导板磨损 更换链轮或链条导板 随动链轮磨损 更换链轮 电源相位缺失 检查三个相位的连接 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... -
Page 31: List Of Illustrated Catalogues
Replace the chain wheels or chain abraded guides The driven chain wheels are Replace the chain wheels abraded Power phases are missing Inspect the connections of three phases 插图目录表 10.1 外壳 List of Illustrated Catalogues 10.1 Housing Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。... - Page 32 牧德科技（北京）有限公司 Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
- Page 33 牧德科技（北京）有限公司 编号 数量 品名 电机外壳 400V/50Hz3PH.4P 发动机法兰组件 齿轮罩组件 制动器罩组 粘着剂和封盖组 吊钩组件 进链、出链组件 Product Name Number Quantity Motor Housing 400V/50Hz3PH.4P Motor Flange Assembly Gear Cover Assembly Brake Cover Assembly Adhesives and Cover Assembly Hook Assembly Incoming/outgoing Chain Assembly Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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Page 34: Mechanism/Brak
牧德科技（北京）有限公司 10.2 机 构 / 制 动 器 10.2 Mechanism / Brake 编号 数量 品名 制动器 转子组件 齿轮组件 齿轮组件 电机轴 Number Quantity Product Name Brake Rotor Assembly Gear Assembly Gear Assembly Motor Shaft Mode MODE 公司保留在不经通知的情况下改动和更版上述信息的权利。...
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