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Summary of Contents for CPMG Magma M1
- Page 1 Melter Applicator Magma M1 & M2 Owner/Operator Manual 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971 Part # 161607 Rev D 11/15/16...
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Page 2: Table Of Contents
Table of Contents Shipping Papers and Information ..........3 Safety Notes ..................4 Weights and Dimensions ..............5 Controls and Their Functions ............6-9 Start Up ..................10-11 Automatic Temperature Control Setting ........12 Loading Empty Tank ..............13 Cleanout Procedure ..............14 Maintenance ................ -
Page 3: Shipping Papers And Information
Shipping Papers and Information A packet containing IMPORTANT INFORMATION has been enclosed with your Melter. This packet contains: Operation Instructions Parts List Warranty Information Manufacturer's Documents Engine Material Pump Burner (Diesel only) IMPORTANT: This manual contains the basic information required to operate, main- tain and repair the CIMLINE Melter you have purchased. -
Page 4: Safety Notes
Safety Notes PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING WARNING: Protective clothing must be worn. Refer to ANSI Regulations: Wear gloves with wristlets. Wear long sleeve shirt with sleeves rolled down and cuffs buttoned. Wear a face shield. Load Melter from ground level. -
Page 5: Weights And Dimensions
Weights and Dimensions Model Number "A" in/cm "B" in/cm "C" in/cm Weight lbs/kg (empty) 92/234 148/376 82/208 4000/1814 90/229 164/417 81/206 4700/2132 M2 shown Weights are without options... -
Page 6: Controls And Their Functions
Controls and Their Functions NOTE: This general outline will only familiarize you with the machine. Read through the en- tire manual before putting this machine into operation. Access Port: The sealing wand is placed in here when not in use. This allows operator to continue circulating material through the hose to prevent material from cooling and freezing Loading Door (1 on Model 150): Place the material on safety door to load the melting tank. - Page 7 Controls and Their Functions...
- Page 8 Controls and Their Functions NOTE: Typically it is best to run the M series Magma melter in the Auto control mode. See page 10 for the start-up procedure. Occasionally you may want to manually override the presets and control the Melter. Below is an explanation on what each switch in- side the control box does.
- Page 9 Controls and Their Functions...
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Page 10: Start Up
Start up 1. SETUP: A) Set Flow control to “9” B) Set rotary switch to RUN. 2. START ENGINE: A) Turn key on engine control to “1” B) Heat glow plugs 3-5 seconds. C) Turn key to “2” D) Release when engine starts... - Page 11 Start up 3. WAND When Pump and Agitator Green Lights are on: A) Unlock Boom B) Place wand in port. 4. Ready for Work When all 3 GREEN lights are on: A) Set Flow to “0” B) Pin Wand trigger and set handle forward C) Set Flow to desired level...
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Page 12: Automatic Temperature Control Setting
Automatic Temperature Control Setting The control system on your CIMLINE “M” series melter has been factory set to run the most common types of materials. These Materials have an application temperature of 380 deg F. With some materials, it may be needed to change the controller to achieve the appropriate appli- cation temperature. -
Page 13: Loading Empty Tank
Loading Empty Tank All material must be clean. Keep all foreign matter out of melting tank. Open the material door (1) and place slab or biscuit (2) on the open door against the holder (3). Push door to the closed position. DO NOT DROP MATERIAL INTO THE MELTER WITH DOOR OPEN. -
Page 14: Cleanout Procedure
Cleanout Procedure Contact material supplier for information on how to flush out non-reheatable materials. 1. SETUP: A) Place wand in port. B) Pin wand trigger and set handle forward. C) Set rotary switch to Clean Out. D) Set flow to “9” Hose Clean-out: Let pump run in reverse for 2 minutes. -
Page 15: Maintenance
Maintenance Engine: The operation and life of the engine depends on you and your operator. Do not start engine until the engine precheck is complete. The engine precheck consists of checking the oil, the fuel level, the hydraulic oil level and the air filter. The M-1/M-2 Melter Applicator has the op- tion of (2) different engines. - Page 16 Maintenance 1000 Maintenance Operation Daily 25 Hrs Hrs Yearly Check fuel level (add if low) Check engine and heat transfer oil (add if low) Check hydraulic oil (add if low) Check engine air cleaner Inspect pre-cleaner Cleanout material system Inspect sealing hose and cover Inspect sealing hose connection Drain condensation from air compressor option Blow oil cooler on the air compressor option...
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Page 17: Fluid And Components Specs
Fluid and Components Specifications Hydraulic Reserve Capacity 30 Gallons Hydraulic Oil Type Conoco MV32 or equiv Diesel Fuel Capacity 30 Gallons Diesel Fuel Type ASTM D975 No.2 Heat Transfer Oil Capacity 21 Gal. 26 Gal. Heat Transfer Oil Type See Specs. On next page. Agitation Drive Relief Setting 1100 Material Pump Drive Relief Setting... -
Page 18: Heat Transfer Oil Specs
Heat Transfer Oil Specifications ISO Grade 68 Heat transfer Oil Specification There are many different types of Heat Transfer Oils on the international marketplace. It is criti- cal that you use the proper oil to prevent poor performance, oil flashing, or auto-ignition. To conform to most government bids and to supply a readily available product, CIMLINE typically uses brands manufactured by Conoco or Phillips 66 that meet the ISO Grade 68 Heat Transfer Oil specifications listed. -
Page 19: Material Tank Capacity
Material Tank Capacity MATERIAL CAPACITY (Tank cutaway) MATERIAL VAT 6.8 GALLONS PER INCH 9.37 GALLONS PER INCH INSULATION Material 1570 Cubic 2165 Cubic Depth Inches Inches 2" 13.6 18.74 4" 27.18 37.48 6" 40.78 56.22 8" 54.37 76.96 10" 67.96 93.7 12"... -
Page 20: Trouble Shooting Guide
Trouble Shooting Guide Problem Cause Solution Fuse burned out. Check fuse Burner relay inoperative. Check for 12VDC at relay. Burner will not ignite Primary control fuse. Check fuse Thermocouple(s) inoperative Replace thermocouple(s) Fuse burned out. Check fuse Sealant material not hot enough. Allow material to heat longer Too many biscuits added at one Continue heat up and reverse agitation... -
Page 21: Parts Section
Parts Section... -
Page 22: Wiring Diagrams
Complete Wiring Diagram Note: Brake controller is required on vehicle to active the brakes on the trailer. -
Page 23: Engine Wiring Harness
Wiring Diagrams Engine Harness... -
Page 24: Control Panel
Wiring Diagram Switch Plate... - Page 25 Wiring Diagram Switch Plate...
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Page 26: Main Wiring Diagram
Wiring Diagrams Main Supply Harness... -
Page 27: Burner Wiring
Wiring Diagrams Burner... -
Page 28: Hydraulic Schematic
Hydraulic Schematic For Compressor Hydraulics, see Supplement manual... -
Page 29: Hydraulic Manifold Parts List
Hydraulic Manifold Components Part # Description 172371 Hyd. Manifold 171597 Guage 172587 Relief Valve (Set at 800 PSI) 172226 Spool and Coil Kit for Matl Pump 172224 Spool for Matl Pump 172225 Coil for Matl Pump (2 req'd) 172589 Spool and Coil Kit for TFC 172557 Spool for TFC 172585 Coil for TFC 172583 Spool and Coil Kit for Agitator... -
Page 30: Isuzu Diesel Engine And Pump Parts List (See Supplement For Compressor Models)
Engine Components Part # Description Part # Description Engine (Compressor with Heated 111828 155266 Key Hose Generator) Engine (Compressor with-out Heat- 111727 111337 Oil Filter (Non-Compressor Engine) ed Hose Generator) 111372 Fan Belt 111457 Fuel Filter (Non-Compressor Engine) 153619 Exhaust (Compressor Engine) Dual Hydraulic Pump (Non-compressor Engine) 111111 Air Filter Element 409037 Exhaust (Non-Compressor Engine) - Page 31 Engine Components...
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Page 32: Plumbing System Parts List
Material Plumbing Components 155997... - Page 33 Material Plumbing Components...
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Page 34: Material Pump Parts List
Material Pump Parts List (For Reference Only—We do not stock rebuild parts) 120803 (20 GPM) & 154151 (30 GPM) - Page 35 Material Pump Parts List (For Reference Only—We do not stock rebuild parts)
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Page 36: Electrical Components
Electrical Components... -
Page 37: Sealing Hose And Wand
Sealing Hose & Wand Part # DESCRIPTION Part # DESCRIPTION 407863 Wand Sub weld 407872 Support Handle 170635 Live Swivel 426987 Spacer 407862 Handle Weld 155297 Spring 120412 Pipe Nipple 427116 Spring Guard 120560 Ball Valve 155272 Metal Sleeve 130323 Switch (qty 2) 111725 Brass Washer 427557... -
Page 38: Sealing Tips
Sealing Wand Attachments * 2.5" wide band PIVOTING SHOE / 403137 * 3/4" NPT inlet * Open shoe design for clear visibility of material * Pivoting inlet tube maintains contact with the road. * 2" or 3" wide band SEALING DISC 3.5” / 403162 * 3/4"... -
Page 39: Agitation System Parts List
Agitation System Parts List Part # Description 110294 Key 3/8 x 2 170467 Motor, Agitation - 150 170602 Motor, Agitation - 230 153772 Viton Seal Kit for 170602 & 170467 153135 Agitator Mount Gasket 170449 Load Adapter M 416670 Agitator Motor Mount - 110 & 230 405107 Agitator - 150 403557... -
Page 40: Oil Burner Parts List
Oil Burner Parts List Part # Description 152197 150 Oil Burner, Complete 404428 230 Oil Burner, Complete 404388 410 Oil Burner, Complete 152305 Nozzle, 1.75 GPH x 90B Model 150 152204 Nozzle, 2.0 GPH x 90B Model 230 153445 Nozzle, 2.25 GPH x 90B Model 410 153505 Square Plate , Gasket 152191... -
Page 41: Combustion Chamber Parts List And Tank Insulation
Combustion Chamber Parts List and Tank Insulation 404518 - COMPLETE ASSEMBLY (ITEMS 1-11) -
Page 42: Miscellaneous Parts
Miscellaneous Parts PART # DESCRIPTION QTY. 409039 CAB FILLER WELD 409036 LOWER BOX WELD 409035 BOOM WELD 409034 TOP CAP WELD 404341 DIPSTICK 110-410 429336 PLATE - STACK OFFSET 429105 PLATE - EXHAUST CAP 427485 PLATE - MANIFOLD MOUNT 427423 PLATE-CRADLE 200543 BATTERY BOX... - Page 43 Miscellaneous Parts...
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Page 44: Fuel And Hydraulic Tank Components
Hydraulic Reservoir and Diesel Tank Components Part # Description 172618 Hydraulic Tank 172619 Diesel Tank 172127 Return Filter Assy (Non-Compressor) 172185 Return Filter Assy (Compressor) 170407 Element - Return Filter (Non-Compressor) 172333 Element - Return Filter (Compressor) 152044 Filler Cap Assy 171631 Sight Gauge 172186 Suction Strainer 155396 Fuel Gauge/Cap... -
Page 45: Spare Parts Kit
Spare Parts Kit Option Part # Description 152105 Electric Eye 200352 Primary Control 130113 Relay (Heated Hose & Burner) 152399 Coupling 200482 Controller 153537 Fuse 10 Amp (Qty 5) 130097 Thermocouple (Oil) 153621 Thermocouple (Pump) 2,6,9... -
Page 46: Compressor Option
Compressor Option Part # Description 155086 Compressor 155161 Oil Filter 155162 Air Filter 155163 Spin on Coalescer... - Page 47 Notes...
- Page 48 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971...
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