Related Manuals for Sykes AmeriPumps GP100M
Summary of Contents for Sykes AmeriPumps GP100M
- Page 1 PERATION AINTENANCE NSTRUCTIONS Manual Part Number AP150/200 Model Numbers GP100M, GP150A, GP150M, GP200M, WP200 Standard Range Sound Attenuated and Non Canopied Pumpsets REV 2-2012...
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Page 2: Table Of Contents
Bearing/Shaft Assembly GP100M & WP200 ........ -
Page 3: Contents
Figure 20 - Over the Road Trailer Assembly ........47 Figure 21 - Bearing/Shaft Assembly - WP150 & GP100M ......51 Figure 22 - Bearing/Shaft Assembly - GP150M, GP200, WP200 . -
Page 4: Forward
3 .1 Contacting your local Sykes AmeriPumps Distributor It is written for operators and maintenance personnel and provides the information needed for safe and For any inquiry regarding the use, servicing or repair of your Sykes AmeriPumps pump, please contact efficient setup, use, testing, routine maintenance and repairs. -
Page 5: Safety Precautions
If in ANY doubt please contact Sykes AmeriPumps for advice. Operating the pump - Note the general precautions starting on page 18 and ensure that you are familiar with the controls before operating the pump. -
Page 6: Description Of Equipment
5 .2 .1 Overview SOURCE This section identifies the main components of the standard pump and provides general technical and performance data. It does not cover any special options or modifications made to suit customer requirements. MAIN FLOW VACUUM FLOW VACUUM DRAWN LUBRICATING OIL EXHAUST FLOW Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • • •... -
Page 7: Main Pump
Figures 21 to Figure 25, page 50–58, shows the main pump in detail. Figures 28 to 30 and 62 - 64 show exploded views of the vacuum pumps. Table 1 Main pump technical data Table 2 Vacuum system technical data Parameter gP100M/WP150 gP150M gP200M Component/Parameter 25 cfm... -
Page 8: Weights
± 20% for individual machines. Therefore, all lifting and towing equipment must have a safe working load of at least 120% of the relevant indicated weight. Component/Parameter Comments gP100M/WP150 gP150M gP200M Table 4 Approximate component and combined weights... -
Page 9: Product Identification
Submerge the end of the suction hose. 6 .4 .3 6 .4 .4 Place the end of the discharge hose in a suitable outlet. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 10: Controls And Connection Points
Auto stand-by is activated when key switch is turned to left position (optional feature). To manually start the engine, turn the key to the right hand position. A separate manual is included for detailed programming information. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps... -
Page 11: Starting Up
The pump should prime automatically. In case of start-up failure, consult fault diagnosis chart. When the pump is fully primed, re-adjust the surge control valve, as necessary, 6 .6 .2 .7 to avoid snoring (see figure 9, page 31). Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps... -
Page 12: Priming System Fault Diagnosis Chart
Contact your local AmeriPump Sykes Distributor for advice. Pump Performance Fault Diagnosis Chart Figure 3 Priming System Fault Diagnosis Chart Figure 4 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 13: Maintenance
7 .3 .7 7 .3 .8 Disconnect the pump from its mounts. Using suitable lifting straps, remove pump end assembly. 7 .3 .9 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 14: General
Angular Misalignment DEFLECTION 10-13mm (3/8” - 1/2”) Vacuum pump pulley arrangement Figure 5 Belt alignment Figure 6 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 15: Replacing The Vacuum Belt
Clean the coalescent and oil filters with suitable solvent and fully dry both filters. 7 .7 .07 7 .7 .08 Reassembly is a straightforward reversal of disassembly. Clean or renew the coalescer filter. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 16: Priming Tank Air Filter, Surge Control Valve And Air Valve
-an effect referred to as ‘snoring’ (See Figure 8, previous page, and Figure 9 above). Surge Control Air Outlet Valve Assembly Vacuum priming tank Figure 8 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 17: Vacuum Pump
7 .9 .2 .4 Withdraw each blade in turn and examine for damage, tip wear, face wear or distortion (refer to Figure 11, page 34 and Table 6, page 35 for limits). Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps... -
Page 18: Reassembling The Vacuum Pump
Fit the non-drive end cover, carefully engaging the bearings and then the dowels. 7 .9 .3 .8 Take care not to damage the oil seal during assembly. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps... -
Page 19: Refitting The Vacuum Pump
(see Section 7.5.1, page 27) 7 .10 .0 .2 .3 Re-fit or renew as appropriate. 7 .9 .4 .3 Fit and tighten the vacuum pump holding nuts. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps... -
Page 20: Greasing The Main Pump Bearings
Check the wear plates and the impeller for wear and renew, if necessary. 7 .12 .10 If necessary, renew the wear ring and sleeve fitted to the hub of the impeller. Ensure that the ring is fitted squarely and securely to avoid damaging the pump pressure seal. 7 .12 .11 Refit the impeller and set the front and back clearances using shims as explained in Section 7.15.4, page 42. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 21: Flywheel Coupling
7 .15 .2 .5 bracket from the coalescer. shoulder. 7 .15 .2 .6 Remove the drive end angular contact ball races from their packaging and degrease. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 22: Fitting The Bearing Frame
7 .15 .4 .1 Clean the threaded portion of the shaft and impeller using solvent. Grease threads. Fit 5 of the 1mm impeller shims and screw the impeller into place. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps... -
Page 23: Parts Book
ARTS Manual Part Number AP150/200 Model Numbers GP100M, GP150A, GP150M, GP200M, WP200 Standard Range Sound Attenuated and Non Canopied Pumpsets REV 2-2012 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 24: Trailer Assembly
AP 22033 - See Insert Front Jack Assembly AP 22032 Suction Connection Set Requirement Over the Road Trailer Assembly Figure 20 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... - Page 25 Tire and Wheel AP22075R Engine Enclosure Kit (option) AP44122 Note: Call for availability. Select old style canopy parts out of production. 48 46 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •...
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Page 26: Bearing/Shaft Assembly Gp100M & Wp200
Exploded Bearing/Shaft Assembly - GP100M & WP150 Bearing/Shaft Assembly - gP100M & WP150 Figure 21 Ref Description Part No Ref Description Part No Bearing Housing AP3814207 Shim 0.5mm HALF AP3804115 Spring Washer M10 AP82304 Shim 1.0mm HALF AP3804139 10 Set Screw M10 x 40 AP9519122 Shim 0.25mm HALF... -
Page 27: Bearing/Shaft Assembly Gp150M & Gp200M
.50mm = .020” Module Assembly 1.0mm = .040” Bracket - Bearing AP3814079 * DENOTES NOT SHOWN Housing Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 28: Pressure Seal Assembly
Pressure Seal Assembly Pressure Seal Assembly gP100M, WP200, gP150M, gP200M Figure 23 Description Part No Gasket Back Cover AP5004411 Gasket Vacuum AP5004411 Spring Carrier AP3804164 Set Screw M8 x 50 AP9519104 Screw M6 x 25 AP9529365 Washer/Spring M8 AP82204 Liquid Thrower... -
Page 29: Impeller/Wear Plate Assembly Gp100M
Impeller/Wear Plate Assembly - WP150 & GP100M Impeller/Wear Plate Assembly - gP100M & WP150 Figure 24 GP100 - 25 cfm WP150 and GP100M - 60 cfm Description Part No Description Part No Front Cover Plate AP3734147 Front Cover Plate AP3824060... -
Page 30: Impeller/Wear Plate Assembly Gp150M, Gp200M, & Wp200
8" Flange Gasket SH78013 Volute AP3834169 Volute AP3834169 • Optional internal assemblies available, call your Sykes AmeriPumps representative for more details. Note: Items 3a and 3b come with new Impeller ▲ Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps... -
Page 31: Non Return Valve Assembly
Non Return Valve Assembly Non Return Valve Assembly Figure 26 GP100M GP150M, GP200M, WP200 Description Part No Description Part No Valve Seat AP3814222 1,N03 Valve Seat AP3814223 Ball Reflux 120mm AP3814226 2,N02 Ball Reflux AP3834248 4 (2) Valve Body AP3824086 3,N01 Valve Body... -
Page 32: Vacuum Pump Drive Assembly
Vacuum Pump Drives & Fittings Vacuum Pump Drive Assembly Figure 27 Item Description GP100M x 25 WP150 x 60 GP150M x 60 GP150M X 25 GP100 X 60 & GP200 x 60 & GP200 X 25 Vacuum Pump AP6691001 AP6691003... - Page 33 XD25 cfm Vacuum Priming Pump 60 Vacuum Priming Pump GP100M-25 cfm GP100M-25 cfm Description Part No Description Part No Description Part No Description Part No Cylinder Seal SPB60 AP6684102 Stator (Housing) O-Ring End Cover AP6674007 Cover Plate-Drive end Seal XD60B...
- Page 34 Valve Seat In/Outlet AP3474522 O-Ring AP3614043 Fulcrum Pin AP3564037 Starlock Washer AP9519260 Valve Support Pin AP3564038 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • • • •...
- Page 35 60 cfm Priming Tank Fulcrum Arm AP3564036 Rebuild Kit Fulcrum Pin AP3564037 Washer Starlock 10mm AP9519260 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • •...
- Page 36 AP5004413 C24 filter retainer AP3804357 tank mounting nut AP82401 oil feed hose AP3804363 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • • • •...
- Page 37 60 cfm Sump/Tee Piece & Fittings Assembly Sump/Tee Assembly Figure 39 Item Description GP100M GP150M & WP150 GP200M Pipe Adaptor AP3734296 AP3734296 AP3734296 Suction Cover – Cardboard AP3804075 AP3404678 Tee Piece/Sump AP3814001 AP3834038 AP3844031 Joint AP5004121 AP5004106 SH78013 Elbow AP9209006...
- Page 38 Priming Tank Priming Tank Spares Figure 40 Item Qty Description Part Numbers GP100M, GP150A GP150M, GP200M, WP200 Priming Tank AP3804002 AP3834039 Instruction Plate AP70534 AP70534 Stud-Primary Tank to Top Cover AP9509097 AP9509138 Washer AP82303 AP82403 AP82301 AP82401 Drain Plug 1⁄2” BSP AP9209420 AP9209420...
- Page 39 GT Harness to Wh/Yel Harness AP66043 MSS 200 Module "Smiley Face" AP66075 For Wiring Schematic see page 81 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •...
- Page 40 Auto-start Float Assembly, 50 ft Standard Length Recommended Spares gP100M Item Qty. Description Part No Part Number Description AP50044305 Gasket Shim High Float AP66002-Y AP6384003A Gland Packing Low Float AP66002-B AP3804166 O Ring Float Assembly (not pictured) AP66002 AP3804017 Wear Ring...
- Page 41 AP6684102 Oil Seal AP6684102 Oil Seal AP6691003 60 cfm Vacuum Pump AP6691003 60 cfm Vacuum Pump Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • •...
- Page 42 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • • • •...
- Page 43 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps • •...