Related Manuals for Sykes AmeriPumps GP100
Summary of Contents for Sykes AmeriPumps GP100
- Page 1 Operation and Maintenance Instructions Models GP100, GP150, GP200, WP150, WP200 Revised 10-2020...
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Page 2: Table Of Contents
Impeller/Wear Plate Assembly GP100 & WP150 ........ -
Page 3: Contents
Figure 21 - Bearing/Shaft Assembly - WP150 & GP100 ......50... -
Page 4: Forward
3.1, 3.2 Forward 3.1 Contacting your local Sykes AmeriPumps Distributor For any inquiry regarding the use, servicing or repair of your Sykes AmeriPumps pump, please contact This manual covers the Sykes AmeriPumps STANDARD RANGE TRAILER-MOUNTED PUMPSETS. your local Sykes AmeriPumps distributor. -
Page 5: Safety Precautions
If in ANY doubt please contact Sykes AmeriPumps for advice. Operating the pump - Note the general precautions starting on page 18 and ensure that you are familiar with the controls before operating the pump. -
Page 6: Description Of Equipment
5.2.1 Overview SOURCE This section identifies the main components of the standard pump and provides general technical and performance data. It does not cover any special options or modifications made to suit customer requirements. MAIN FLOW VACUUM FLOW VACUUM DRAWN LUBRICATING OIL EXHAUST FLOW Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps... -
Page 7: Main Pump
Figures 21 to Figure 25, page 50–58, show the main pump in detail. Figures 27 and 30 on pages 63 - 65 show exploded views of the vacuum pump. Table 1 Main pump technical data Table 2 Vacuum system technical data Parameter GP100/WP150 GP150 GP200 Component/Parameter 60 cfm... -
Page 8: Weights
± 20% for individual machines. Therefore, all lifting and towing equipment must have a safe working load of at least 120% of the relevant indicated weight. Component/ Comments GP100/WP150 GP150 GP200 Table 4 Approximate component and combined weights Parameter Caterpillar C2.2... -
Page 9: Product Identification
6.4.3 Submerge the end of the suction hose. 6.4.4 Place the end of the discharge hose in a suitable outlet. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 10: Controls And Connection Points
Auto stand-by is activated when key switch is turned to left position (optional feature). To manually start the engine, turn the key to the right hand position. A separate manual is included for detailed programming information. Sykes AmeriPumps • Operations and Maintenance Instructions •... -
Page 11: Starting Up
The pump should prime automatically. In case of start-up failure, consult fault diagnosis chart. 6.6.2.7 When the pump is fully primed, re-adjust the surge control valve, as necessary, to avoid snoring (see figure 9, page 31). Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 12: Priming System Fault Diagnosis Chart
Contact your local AmeriPump Sykes Distributor for advice. Pump Performance Fault Diagnosis Chart Figure 3 Priming System Fault Diagnosis Chart Figure 4 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 13: Maintenance
Lift engine by its lifting points (Lifting gear will be required). Continued on next page 7.3.8 Disconnect the pump from its mounts. 7.3.9 Using suitable lifting straps, remove pump end assembly. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 14: General
< 1/4 Angular Misalignment DEFLECTION 10-13mm (3/8” - 1/2”) Figure 5 Vacuum pump pulley arrangement Figure 6 Belt alignment Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •... -
Page 15: Replacing The Vacuum Belt
Clean the coalescent and oil filters with suitable solvent and fully dry both filters. 7 .7 .07 7 .7 .08 Reassembly is a straightforward reversal of disassembly. Clean or renew the coalescer filter. Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 16: Priming Tank Air Filter, Surge Control Valve And Air Valve
-an effect referred to as ‘snoring’ (See Figure 8, previous page, and Figure 9 above). Surge Control Air Outlet Valve Assembly Vacuum priming tank Figure 8 Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps Sykes AmeriPumps Operations and Maintenance Instructions Standard Range Sound Attenuated Pumps •... -
Page 17: Vacuum Pump
Withdraw each blade in turn and examine for damage, tip wear, face wear or distor- able to soak up any oil remaining in the pump. tion (refer to Figure 11, page 34 and Table 6, page 35 for limits). Sykes AmeriPumps • Operations and Maintenance Instructions •... -
Page 18: Reassembling The Vacuum Pump
Insert the blades into the rotor slots. 7.9.3.8 Fit the non-drive end cover, carefully engaging the bearings and then the dowels. Take care not to damage the oil seal during assembly. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 19: Refitting The Vacuum Pump
Fit and tighten the vacuum pump holding nuts. 7.10.0.2.2 Detach the valve seat, remove the ball and inspect both for wear and damage. 7.10.0.2.3 Re-fit or renew as appropriate. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 20: Greasing The Main Pump Bearings
7.12.9 Check the wear plates and the impeller for wear and renew, if necessary. 7.12.10 If necessary, renew the wear ring and sleeve fitted to the hub of the impeller. Ensure that the ring is fitted squarely and securely to avoid damaging the pump pressure seal. 7.12.11 Refit the impeller and set the front and back clearances using shims as explained in Section 7.15.4, page 42. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •... -
Page 21: Flywheel Coupling
See Figure 21, page 51, and Figure 22, page 53. Disconnect the bearing hous- shoulder. ing bracket from the coalescer. 7.15.2.6 Remove the drive end angular contact ball races from their packaging and degrease. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 22: Fitting The Bearing Frame
7.15.4 Fitting the impeller and setting wear plate clearances 7.15.4.1 Clean the threaded portion of the shaft and impeller using solvent. Grease threads. Fit 5 of the 1mm impeller shims and screw the impeller into place. Sykes AmeriPumps • Operations and Maintenance Instructions •... -
Page 23: Parts Book
Parts Book Models GP100, GP150, GP200, WP150, WP200 Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps... -
Page 24: Trailer Assembly
AP22075R 4” Tail Lamp Assembly AP23062 Fender Assembly AP22041 Axle AP26070 Figure 20 Over the Road Trailer Assembly Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps... - Page 25 Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps...
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Page 26: Bearing/Shaft Assembly Gp100 & Wp150
Bearing/Shaft Assembly - GP100 & WP150 Figure 21 Exploded Bearing/Shaft Assembly - GP100 & WP150 Ref Description Part No Ref Description Part No Bearing Housing AP3814207 Bracket - Bearing AP3814079 Spring Washer M10 AP82304 Housing Set Screw M10 x 40 AP9519122 Shim 0.5mm HALF... -
Page 27: Bearing/Shaft Assembly Gp150 & Gp200
*Complete Bearing - *AP3834252 .25mm = .010” Housing Module Assembly .50mm = .020” 1.0mm = .040” * Denotes Not Shown Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •... -
Page 28: Pressure Seal Assembly
Pressure Seal Assembly WP150, WP200, Figure 23 Pressure Seal Assembly GP100, GP150, GP200 Ref Description Part No Back Cover Gasket/Gasket Vacuum AP5004411 Cover Gasket/Gasket Vacuum AP5004411 Spring Carrier AP3804164 Set Screw M8 x 50 AP9519104 Screw M6 x 25 AP9529365... -
Page 29: Impeller/Wear Plate Assembly Gp100 & Wp150
Impeller/Wear Plate Assembly - GP100 & WP150 GP100 and WP150 - 60 cfm Figure 24 Impeller/Wear Plate Assembly - GP100 & WP150 Ref Description Part No 1 Front Cover Plate AP3824060 2* Front Wear Plate AP3824053 3* Impeller Assembly AP3824052A... -
Page 30: Impeller/Wear Plate Assembly Gp150, Gp200, & Wp200
*SH76013 *8” Flange Gasket *SH78013 * Denotes Not Shown ^ Note: Impeller Assembly includes items 3a and 3b • Optional internal assemblies available, call your Sykes AmeriPumps representative for more details. Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps •... -
Page 31: Non Return Valve Assembly
Non Return Valve Assembly GP100 GP200, WP200 Ref Description Part No Description Part No Figure 26 Non Return Valve Assemblies Valve Seat AP3814222 Valve Body AP3844080 Reflux Ball AP3814226 Reflux Ball AP3834248 Valve Body AP3824086 Valve Seat AP3814223 GP150 4” Table D Flange Gasket AP5004430... -
Page 32: Vacuum Pump Drive Assembly
Vacuum Pump Drive Assembly Figure 27 Vacuum Pump Drives & Fittings Ref Description GP100 & WP150 GP150 & GP200 Qty Vacuum Pump AP6691003 AP6691003 Adapter Plate AP3834178 AP3834178 Spacer Bearing AP3804283 Vac Hose AP3804355A AP3804355A Vac Pump Pulley AP3834180 AP3834180... - Page 33 Bearing Shim AP6684105** Seal SPB60 AP6684102** ** Included in Vacuum Pump Rebuild Kit AP6684100 Figure 30 60 cfm Vacuum Priming Pump Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •...
- Page 34 28 Fulcrum Arm AP3564036** Tank Rebuild Kit** 29 Fulcrum Pin AP3564037** * Denotes Not Shown ** Included in Priming Tank Rebuild Kit AP3834000 Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •...
- Page 35 AP3824065 C23 Cover Gasket AP5004413 C24 Filter Retainer AP3804357 C25 Tank Mounting Nut AP82401 C26 Oil Feed Hose AP3804363 Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •...
- Page 36 Sump/Tee Assembly Figure 39 60 cfm Sump/Tee Piece & Fittings Assembly Ref Description GP100 GP150, WP150 GP200 Pipe Adapter AP3734296 AP3734296 AP3734296 Suction Cover - Cardboard Tee Piece/Sump AP3814001 AP3834038 AP3844031 4”/6”/8” Flange Gasket AP5004430 SH76013 SH78013 Elbow AP9209006 AP9209006...
- Page 37 Priming Tank Spares Figure 40 Priming Tank GP100, GP150, GP200, Ref Description WP150, & WP200 Priming Tank AP3834039 Stud - Priming Tank to Top Cover AP9509138 Washer AP82403 AP82401 Drain Plug 1/2” BSP AP9209420 Gasket Priming Tank to Tee Piece...
- Page 38 CP750 Enclosure Assembly 8 x 10 AP66059 Display Screen CANplus 750 AP66122 CP 750 Panel AP66420 Circuit Card CP750 AP66423 Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •...
- Page 39 Table 8 Control Box Electrical Schematic Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps...
- Page 40 High Float AP 66002 Low Float AP 66002 Float Assembly (not pictured) AP 66002 Figure 42 Auto Float Installation Sykes AmeriPumps • Operations and Maintenance Instructions • Standard Range Sound Attenuated Pumps Sykes AmeriPumps • Operations and Maintenance Instructions •...
- Page 41 Recommended Spares GP100 & GP150 Recommended Spares GP200, WP200 GP200 WP200 GP100 WP150 Description Part No Part No 1 Year 2 Year Description Part No Part No 1 Year 2 Year Front Cover Joint AP5004317 AP5004317 Front Cover Gasket AP5004305...
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