CE CLEVELAND SGP Series Operation Manual

Fully pneumatic piston filling machine

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SGP-1000
Fully Pneumatic Piston Filling Machine
SGP Series
Operation Manual
(Please read it carefully before using the machine!)
ATTENTION:
Machine must be completely torn down, cleaned, sanitized, and
lubricated with H3 food grade lubricant prior to use. A recommended
lubricant has been provided.
This machine requires an air compressor.
We would recommend a 20+ gallon compressor.
The air requirements for this machine are 5cfm@90psi.

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Summary of Contents for CE CLEVELAND SGP Series

  • Page 1 SGP-1000 Fully Pneumatic Piston Filling Machine SGP Series Operation Manual (Please read it carefully before using the machine!) ATTENTION: Machine must be completely torn down, cleaned, sanitized, and lubricated with H3 food grade lubricant prior to use. A recommended lubricant has been provided.
  • Page 2: Table Of Contents

    Instruction of Fully Pneumatic Filling Machine of SGP Series Table of Contents Chapter 1 Overview .................. 3 1-1 Overview ....................3 1-2 Features ....................3 1-3 Parameters ................... 3 1-4 Working Principle ................. 3 1-5 Working Process .................. 4 1-6 Available Range ................... 4 1-7 Introduction to Parts and Specifications ..........
  • Page 3: Chapter 1 Overview

    Chapter 1 Overview 1-1 Overview The SGP series fully pneumatic filling machines are newly designed for liquid, paste, and cream filling, and its filling amount can be adjusted as required based on the specified range, featuring high stability, reliability and filling accuracy.
  • Page 4: Working Process

    Instruction of Fully Pneumatic Filling Machine of SGP Series 1-5 Working Process Open the inlet valve, adjust the working air pressure and select the working status (automatic or semiautomatic). During the operation, the rotary cylinder linkage is turned (opens a path towards the front while sealing towards the top), the fill head cylinder moves upwards to open the discharge valve, the piston cylinder actuates to move the piston forward, which dispenses material for filling ( the speed can be adjusted by the “Behind”...
  • Page 5: Introduction To Parts And Specifications

    Instruction of Fully Pneumatic Filling Machine of SGP Series 1-7 Introduction to Parts and Specifications Hopper Main air cylinder Adjustable lock handle/sensor Protective covering Crossmember Foot pedal Air regulator Air gauge 10. Behind valve 11. Front valve 12. In-line air filter 13.
  • Page 6: Chapter 2 Operation Instruction

    Instruction of Fully Pneumatic Filling Machine of SGP Series Chapter 2 Operation Instruction 2-1 Preparation Precautions The inlet air pressure should be 0.5-0.8Mpa and the working air pressure should be 0.4-0.5 Mpa. Keep all appendages clear of moving parts during operation.
  • Page 7: Operation Method

    Instruction of Fully Pneumatic Filling Machine of SGP Series 2-2 Operation Method Connect the air source and slide the air inlet collar towards the machine. Check whether the air pressure meter is in the specified range (roughly reading in the “12-3 o’clock” range). If not, draw the air pressure knob outwards to unlock, rotate the pressure regulator knob until the pressure is in the specified range (0.4-...
  • Page 8: Fault Analysis And Troubleshooting

    Instruction of Fully Pneumatic Filling Machine of SGP Series 2-3 Fault Analysis and Troubleshooting Symptom Analysis Troubleshooting Check whether the air pressure collar is open Open it Check whether source open Open it (compressor) Check whether the value on air pressure meter is Adjust it to 0.4-0.5MPa...
  • Page 9: Safety Instruction

    Instruction of Fully Pneumatic Filling Machine of SGP Series 2-4 Safety Instruction You can use soap and warm water to clean the machine. Fill hopper with cleaning agent and water; cycle until discharge is clear of any product; fill hopper with clean...
  • Page 10: Chapter 3 Rotary Breakdown Assembly

    Instruction of Fully Pneumatic Filling Machine of SGP Series Chapter 3 Rotary Breakdown Assembly 3-1 Machine Specification – O-ring List Machine comes standard with buna o-rings Viton Available as an Upgrade Best type of seal for alcohol based products: Kalrez Kalrez available at McMaster Carr...
  • Page 11: S Series Filler Breakdown

    Instruction of Fully Pneumatic Filling Machine of SGP Series S Series Filler Breakdown Page...
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  • Page 30: Seal Breakdown

    Instruction of Fully Pneumatic Filling Machine of SGP Series 3-4 Seal Breakdown Page...
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This manual is also suitable for:

Sgp-1000

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