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Related Manuals for PeriBest Pumps I12
Summary of Contents for PeriBest Pumps I12
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Page 2: Disclaimer
PeriBest Pumps S.L. provides the information in this manual "as is" and does not take any responsibility and does not give any guarantee on this manual or its content. -
Page 3: Table Of Contents
MANUAL PERIBEST I12 – I17 – I21 Contents Disclaimer ................................ 2 Contents ................................3 Safety information ............................5 Symbols ................................. 5 Pump use ..............................5 Responsibility ............................... 5 Qualification of the user ..........................6 Regulations and instructions ........................6 Safety instructions ............................7 Warranty conditions ............................ - Page 4 MANUAL PERIBEST I12 – I17 – I21 Maintenance ..............................19 General ................................ 19 Maintenance schedule ..........................19 Cleaning hose ............................. 20 Changing lubricant ........................... 20 Replacing hose ............................20 Removing pump hose ........................... 20 Fitting pump hose ..........................21 Troubleshooting ............................22 Specifications ..............................
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Page 5: Safety Information
MANUAL PERIBEST I12 – I17 – I21 Safety information Symbols In this manual the following symbols are used: WARNING Procedures which, if not carried out with the necessary care, may result in serious damage to the hose pump or in serious bodily harm. -
Page 6: Qualification Of The User
MANUAL PERIBEST I12 – I17 – I21 Immediately contact your PeriBest representative, if you noticed a potential danger while using your hose pump. WARNING The user of the hose pump is always fully responsible for observing the local valid safety regulations and directives. -
Page 7: Safety Instructions
MANUAL PERIBEST I12 – I17 – I21 Safety instructions Live parts · The device must be disconnected from the power supply before it is opened · Isolate damaged faulty or manipulated devices from the mains in order to de-energise. Emergency stop switch An emergency stop switch is to be connected for the entire plant. - Page 8 MANUAL PERIBEST I12 – I17 – I21 · Do not carry out any maintenance operations or dismantle the pump without first making sure that the pipes are not under pressure and are empty or isolated. · As the peristaltic pump is volumetric and its functioning is positive displacement, it is necessary to prevent a possible overload of pressure, due to for example, the accidental closure of a valve.
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Page 9: Warranty Conditions
If parts are used that are not PeriBest Pumps S.L. (hereafter called PeriBest) parts, every warranty becomes void. Damaged parts which are covered by the applicable warranty conditions can be returned to the manufacturer. -
Page 10: Description
Identification of the pump PeriBest pumps are identifiable by a smart NFC label located on top of the pump. On the label you can find the serial number, and a NFC device and QR code, that allow to acces to all information about the pump trough a mobile device. -
Page 11: Pump Construction
MANUAL PERIBEST I12 – I17 – I21 Pump construction 1: Cover 2: Rotor 3: Hose 4: Pump housing 5: Base plate 6: Gear reducer 7: Motor Pump Hose 1: Extruded inner layer 2: Two High density textile layers 3: Smooth grinded external layer... - Page 12 MANUAL PERIBEST I12 – I17 – I21 The pump hose liner material should be chemically resistant with the product to be pumped. Dependent on the specific requirements of your application a corresponding pump hose must be selected. For each pump model various hose types are available. The material of the inner liner of the pump hose determines the hose type.
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Page 13: Lubricant
0,15 0,22 Gear Box The pump models I12, I17 and I21, uses worm gear reducer. The lubrication of these gear reducers is for life and are totally free of maintenance. Electric motor The motors supplied are standard IEC motors with B5 flange. - Page 14 MANUAL PERIBEST I12 – I17 – I21 Level float switch to detect the hose rupture. Pulsation dampers Revolution counter 14 | 29...
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Page 15: Transport, Storage And Elevation
MANUAL PERIBEST I12 – I17 – I21 Transport, storage and elevation Transport The pump is protected by a wooden box. All packing materials are recyclable. The pump may be transported on storage position with one roller unassembled. Check before operate the pump. -
Page 16: Installation
MANUAL PERIBEST I12 – I17 – I21 Installation Unpacking and Inspection When unpacking carefully follow the instructions as given on the packaging or on the hose pump. Check that your delivery is correct and check it for any transport damage. Report any damage immediately to your PeriBest representative. -
Page 17: Maximum Connection Loads
MANUAL PERIBEST I12 – I17 – I21 OVERPRESSURE Consider the maximum permissible working pressure on the discharge Side. Exceeding the maximum working pressure may lead to serious damage to the pump. Maximum connection loads Make sure that the maximum forces on the connections are not exceeded:... -
Page 18: Comissioning
MANUAL PERIBEST I12 – I17 – I21 Comissioning Testing prior to commissioning the pump Ensure that the pump has not been damaged during transportation or storage. Immediately report any damage to the supplier. Check that the mains voltage is suitable for the motor. -
Page 19: Maintenance
MANUAL PERIBEST I12 – I17 – I21 Maintenance General WARNING Disconnect the pump from the mains. You may only carry out work on the pump after it has previously been switched off and disconnected from the mains. In case the motor is fitted with a frequency controller and has a single-phase power supply, wait two minutes to make sure that the capacitors have discharged. -
Page 20: Cleaning Hose
MANUAL PERIBEST I12 – I17 – I21 Changing lubricant. After every 2nd hose change or after 5,000 service hours, whichever comes first or after hose rupture. Replacing pressing rollers. Wear on the running surface. Replacing bearings. If necessary. Cleaning hose The inside of the pump hose can be easily cleaned by rinsing the pump with clean water. -
Page 21: Fitting Pump Hose
MANUAL PERIBEST I12 – I17 – I21 8. Remove the press flange and connections from the pump housing 9. Remove the pump hose to be exchanged Fitting pump hose 1. Clean the interior surfaces of the pump housing 2. Check the rollers. Ensure that the roller surfaces are not damaged 3. -
Page 22: Troubleshooting
MANUAL PERIBEST I12 – I17 – I21 Troubleshooting Problem Possible cause Solution Pump hose has no lubricant Lubricate pump hose Increased pump Increased product temperature Reduce product temperature temperature Insufficient poor suction Check suction line for blockages conditions Pump speed too high... - Page 23 MANUAL PERIBEST I12 – I17 – I21 lifetime High pump speed Reduce pump speed the hoses High conveying temperature Reduce product temperature High operating pressure Reduce operating pressure Pump cavitation Check the suction conditions Abnormal elevation Check rollers shaft mounting...
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Page 24: Specifications
MANUAL PERIBEST I12 – I17 – I21 Specifications Max capacity (l/h) 1100 Capacity per revolution (l/rev) 0,109 0,227 Max. working pressure (kPa) 1000 1000 1000 Permissible ambient Tª (ºC) -20 to 45 -20 to 45 -20 to 45 Permissible product Tª (ºC) -
Page 25: Spare Parts
MANUAL PERIBEST I12 – I17 – I21 Spare parts 25 | 29... - Page 26 I12A050000 Hose clamp PeriBest I12 Cast Iron I12A060000 Connection S.S. 3/8" BSP PeriBest I12 S.S. AISI-316 I12A061000 Connection Polypropylene 3/8" BSP PeriBest I12 Polypropylene I12A062000 Connection PVDF 3/8" BSP PeriBest I12 PVDF I12A063000 Connection S.S. DIN 11851 DN-10 PeriBest I12 S.S.
- Page 27 MANUAL PERIBEST I12 – I17 – I21 Item Reference Description Material I17A010000 Pump casing PeriBest I17 Aluminium I17A020000 Front cover PeriBest I17 Steel I17A030000 Plexyglass window PeriBest I17 Polycarbonate UV I17A040000 Gasket front cover PeriBest I17 I17A050000 Hose clamp PeriBest I17 Cast Iron I17A060000 Connection S.S.
- Page 28 MANUAL PERIBEST I12 – I17 – I21 Item Reference Description Material I21A010000 Pump casing PeriBest I21 Aluminium I21A020000 Front cover PeriBest I21 Steel I21A030000 Plexyglass window PeriBest I21 Polycarbonate UV I21A040000 Gasket front cover PeriBest I21 I21A050000 Hose clamp PeriBest I21 Cast Iron I21A060000 Connection S.S.
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Page 29: Ec Declaration
Company responsible for manufacturing and commercializing the below specified machine: PERISTALTIC PUMP Industrial range models: I12, I17, I21, I28, I35, I43, I55 Declare under our sole responsibility: Its conformity in accordance with all applicable provisions of the Machinery Directive (2006/42/EC), Low Voltage...