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MOTOYAMA EA10S Instruction Manual
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MOTOYAMA EA10S Instruction Manual

Intelligent valve positioner
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B
Bulletin No
o. MIE‐B611
11D
INST
TRU
UCTIO
ON M
MAN
UAL
L
Int
ellige
ent V
Valve
e Pos
sition
ner
Mode
M
el
EA
A10S
S
M
MOTOY
YAMA
ENG. W
WORK
KS, LTD
D.

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Summary of Contents for MOTOYAMA EA10S

  • Page 1 Bulletin No o. MIE‐B611 INST UCTIO ON M ellige ent V Valve e Pos sition Mode A10S MOTOY YAMA ENG. W WORK KS, LTD...
  • Page 2 Refer r to our “instr ruction manu ual of control lves” and als so this “instru uction manua al of EA10S” during work k or operation n with this pr roduct. ３ As s a result of o our continuou...
  • Page 3 odel EA A10S  Conte ents    1. Safety ins tructions ............................- 1 1.1. IECEx x / ATEX / NE EPSI / KCs a and TIIS Flam meproof ................. - 1 1.1.1.
  • Page 4 odel EA A10S  4. Installation n ..............................- 11 4.1. Major dimensions ........................... - 11 4.2. Install ation conditi ons ..........................- 12 4.2.1.
  • Page 5 Certified N o. TC22178X 1.1.4 . Prohib bition of f chang ging spe ecificati ons and d modif fication WARNIN hanging spec cifications or modification ns of position ner EA10S sh hall not be do one by users - 1 -...
  • Page 6 EA10S. Maintenance in the event that it is imp ossible to ch heck the exis stence of exp plosive gases...
  • Page 7 Mo odel EA A10S  1.1.9 . Namep plate in dication pecification n ameplate is attached on top of positio oner case. afety certified d seal namep plate is attach hed on the ri ight end of s pecification n nameplate. Name eplate indica ation and mea aning...
  • Page 8 TIIS flamepr roof apparatu us, cable gla and must be p placed in the e cable entry of EA10S. XBF-16, whic ch is simulta neously cert tified with EA A10S, shall b e used as fla ameproof ca ble gland.
  • Page 9 WARNING hanging spec cifications or modification ns of position ner EA10S sh hall not be do one by users 1.2.5 . FM Ex xplosion nproof a apparat xplosionproo ClassⅠ ,Div1,GroupA A,B,C and D...
  • Page 10 Positio oner EA10S S includes f flamepass j oints, cons sult with MO OTOYAMA sales o office or age ent if repair...
  • Page 11 Mo odel EA A10S  1.2.10 0. Cons structio LS1R Left si Fron t side For c onduit conne ection, A mus st be used. T The conduit c connection B B is normally sealed with a plug. Neve er remove this s plug.
  • Page 12 PID gorithm and H HART® com mmunication. 2.2. S Standar rd speci ification Model EA10S-LS Applicable e Actuator Type Linear motion ,Rotary motio on (Single actio Input Sign 4 to o 20mA DC Input Resis stance Max.
  • Page 13 Mo odel EA A10S  2.3. Mo odel Cod de Stru cture Spec cifications Spec Cod Basic No. EA10S Action Typ Linear mo otion, Rotary y motion Actuator T Type Single ac tion ® HART ommunicatio Communic cation ® Position t ransmitter (4...
  • Page 14 odel EA A10S  3. Pri incip ple o of op erati Signal cur rrent (4 to 20 0mA) from c controller or m manual oper ration device e and feedba ack signal fro om lift senso are respe ctively conve erted to digi ital values a and transmitt ted to contro...
  • Page 15 odel EA A10S  4. Ins stalla ation 4.1. Ma ajor dim mension Unit: mm (60～90°)※ (60 to o 90°)※  ※The fee edback-lever f for stroke of 40mm is useful for ro otary valve, to - 11 -...
  • Page 16 odel EA A10S  4.2. Inst tallation n condit tions 4.2.1 . Locati ion of in nstallati Positioner EA A10S of flam meproof explo osion protect tion is able to o be installed d and operate ed at hazardo area accordi ng to applica able gases o of these devic ces.
  • Page 17 odel EA A10S  4.3. Pre- -installa ation ch hecking (1) Confirm mation of na meplate: spe ecifications, e explosion pro otection. Consi istency of na ameplate atta ached on pos sitioner with ordering spe ecifications s hould be con nfirmed. (2) Confirm mation of ap pearance It sho...
  • Page 18 Mo odel EA A10S  4.4. Ins stallatio on to lin ear mot tion act tuator Positioner r should be in nstalled by u sing threade ed holes at b ackside of po ositioner and d threaded h oles at the front of ac ctuator.
  • Page 19 Mo odel EA A10S  4.5. In stallatio on to ro otary mo otion ac ctuator (1) Conne ection shaft s should be ins stalled. Lockn nuts, pointer r and spring washer sho ould be put through con nection shaf ft and the a ssembled pa arts shoul...
  • Page 20 ② 5.2. Pn eumatic c piping (1) Positio oner EA10S h has two conn nectors for su upply air (SU UP) and outp ut air (OUT1 ). Connectio on type is Rc or NPT T 1/4 thread.
  • Page 21 Mo odel EA A10S  5.3. Ele ectrical wiring Shield ded cable sh hould be use d when influ ence of nois e is expecte Conn nection of wir res should be e based on th he diagram in n chapter 5.1 1.
  • Page 22 6.2. Lo cation o of butto Positioner E EA10S is equ uipped with L LCD monitor four push bu uttons at the front. Positioner E EA10S can be calibrate ed by opera...
  • Page 23 Mo odel EA A10S  6.3. Qu uick cali ibration Posit ioner EA10S S has a funct ion of quick c calibration w which can be used in regu ular maintena ance. This f function ena bles basic ca alibration of p...
  • Page 24 Mo odel EA A10S  6.4. So oftware c configu uration Softw ware of positi oner EA10S is configure ed as follows Oper ation can be e conducted b by means of push button - 20 -...
  • Page 25 Mo odel EA A10S  6.5. RU UN mod indication ab bout 6 secon ds after sign nal is input to o positioner E EA10S will be e as follows. ← ←PV indicatio ← ←Indication c category of R RUN mode Displ ay of “RUN”...
  • Page 26 This au uto calibration n is recomm mended for in itial calibratio on after posi itioner EA10S S is installed d on valve. ⇒ ⇒ ⇒ pres pres select t by <ENTE...
  • Page 27 Mo odel EA A10S  BIAS Standar rd value of m motor used in nside position ner will be se et. This calibr ration is norm mally conduc cted during a auto calibrati ion (AUTO2, , AUTO3). H However this BIAS calibra ation should be used wh hen KP value...
  • Page 28 Mo odel EA A10S  6.8. PA ARAM Most ap ppropriate co ntrol parame eters are sele ected by con nducting auto o calibration. . However, fa avorable res ults might no ot be gained by auto calib bration in so me cases su uch as specia al actuators o or valves wit...
  • Page 29 Mo odel EA A10S  Exampl le of changi ng dead zon ne (DEADZO ONE) ⇒ ⇒ ⇒ pres select t by pres <ENTE ER> <+>, < <-> <ENTE ER> 5 se ⇒ ⇒ ⇒ pres adjust t by pres <ENTE ER> <+>, <...
  • Page 30 Mo odel EA A10S  Exampl le of changi ing integral constant (K ⇒ ⇒ ⇒ pres select t by pres <ENTE ER> <+>, < <-> <ENTE ER> 5 se ⇒ ⇒ ⇒ select t by pres adjust t by <+>, < <->...
  • Page 31 Mo odel EA A10S  6.9. HA AND CA Calibratio on of stroke e is automa atically comp pleted most ly by condu ucting auto calibration. Besides, ha calibratio on is able to be used in c ase that prec cise calibrati on is desired Furtherm more, hand c...
  • Page 32 Mo odel EA A10S  Exampl le of changi ing “PV_ZER RO” ⇒ ⇒ ⇒ pres select t by pres <ENTE ER> <+>, < <-> <ENTE ER> 5 se ⇒ ⇒ ⇒ pres adjust t by pres <ENTE ER> <+>, < <-> <ESC C>...
  • Page 33 Mo odel EA A10S  Exampl le of changi ing “TR_ZER RO” ⇒ ⇒ ⇒ pres select t by pres <ENTE ER> <+>, < <-> <ENTE ER> 5 se ⇒ ⇒ ⇒ select t by pres adjust t by <+>, < <-> <ENTE ER>...
  • Page 34 Mo odel EA A10S  Exampl le of changi ing “TR” NO ORM/REVS ⇒ ⇒ ⇒ pres select t by pres <ENTE ER> <+>, < <-> <ENTE ER> 5 se ⇒ ⇒ ⇒ select t by pres select t by <+>, < <->...
  • Page 35 Mo odel EA A10S  6.10. VA ALVE Here it i is possible to o set operatio on direction o of valve or po ositioner, flow w characteris stic, cut-off a and signal ba and. Control valve (VALV VE) includes following item ACTUA : Actuato or operation;...
  • Page 36 Mo odel EA A10S  This s indicates o operation dire ection of pos itioner. RM : OUT1, output air p ressure of po ositioner incr reases with i ncrease of in nput signal VS : OUT1, output air p ressure of po ositioner dec creases with increase of i...
  • Page 37 Mo odel EA A10S  VALVE This s indicates o operation dire ection of valv : Valve c closes with v valve stem go oing down (li inear motion or with v alve shaft ro otating clockw wise (rotary m motion). : Valve c closes with v valve stem go oing up (linea...
  • Page 38 Mo odel EA A10S  CHAR re it is pos ssible to se et flow cont trol aracteristic of f positioner. : Linear : Equal p percentage : Equal p percentage (custom mized for valv ve 92-A) : Quick o opening : User’s definition rmal setting i s “LIN”.
  • Page 39 Mo odel EA A10S  USER SET re it is possib ble to define flow charact teristic. Valv ve travels c an be input for 18 poin nts from P 0 0 (0%) to P 17 (106.2 25%) at inte e rvals of 6.2 5% (equ uivalent to 1m mA).
  • Page 40 Mo odel EA A10S  Exampl le of changi i ng “USER S SET” ⇒ ⇒ ⇒ ⇒ ⇒ sele ect by ress <EN TER> <+> , <-> <EN NTER> ⇒ ⇒ ⇒ ⇒ ⇒ set va alue by sele ect by ress <+>...
  • Page 41 Mo odel EA A10S  CALC ersion 1.5 5.11 or la ater) re it is possib ble to set the calculation m method of th e valve trave el (%) to be d displayed on the LCD nitor. rmal setting i is DA, which h means that t the valve tr ravel (%) is d...
  • Page 42 Mo odel EA A10S  TSHUT OP re it is possib ble to set an input value w where contro ol valve is ful ly opened fo orcefully. rmal setting i is 100%, whi ich means th hat this functi ion is practic cally voided.
  • Page 43 Mo odel EA A10S  TSHUT CL re it is possib ble to set an input value w where contro ol valve is ful ly closed forc cefully. rmal setting i is 0.3%. This s function be ecomes void when a para ameter of 0% % is input.
  • Page 44 Mo odel EA A10S  SIG ZERO re it is possib ble to set an input current t which corre e sponds to 0 % output. rmal setting i is 4.0 mA. Exampl le of changi ing “SIG ZE RO” ⇒ ⇒ ⇒...
  • Page 45 Mo odel EA A10S  SIG END re it is possib ble to set an input current t which corre e sponds to 1 00% output. rmal setting i is 20.0 mA. Exampl le of changi ing “SIG EN ND” ⇒ ⇒ ⇒...
  • Page 46 Mo odel EA A10S  6.11. D DIAGNO (Since Version n 1.5) thin this men nu, you can set the posi itioner to me easure the ac ctuation amo ount of the t ravel valve, mber of actu uation cycle c count, and th he total clos ing count.
  • Page 47 Mo odel EA A10S  ALARM S ST (Alarm S Status) eck alarm oc ccurrence sta atus. Example e check “AL LARM ST” (A An example e where only y deviation a alarm occur rred.) ⇒ ⇒ ⇒ press select by press <+>, <->...
  • Page 48 Mo odel EA A10S  CYCL CN NT (Cycle Co ount) Tota al accumulat ted number o of times that the valve op peration direc ction turned o over. Alar rms will be in ndicated whe en the value exceeds the e number set by the user.
  • Page 49 Mo odel EA A10S  Example e of changin ng “CYCL C NT” (Chang ge dead zone e from 1% to o 2%) erations wi thin the de ad zone ar re not count ted. ⇒ ⇒ ⇒ ⇒ press select b pres <ENTER>...
  • Page 50 Mo odel EA A10S  Example e of changin ng “CYCL C NT” (Turn o on the alarm m function) ⇒ ⇒ ⇒ ⇒ press select b pres <ENTER> > <+>, <- -> <ENT ER> 5 sec ⇒ ⇒ ⇒ ⇒ select by press selec ct by...
  • Page 51 Mo odel EA A10S  TRV AC CC (Travel Accumula ation) Tota al accumulat tion of contro ol valves trav vel change e unit is show wn as % of th he rated trave Alar rms will be in ndicated whe en the value exceeds the e threshold (% %) set by the...
  • Page 52 Mo odel EA A10S  Example e of changin ng “TRV ACC C” (Change e dead zone from 1% to ravel within the dead z zone is not accumulat ⇒ ⇒ ⇒ select by press press <+>, <-> > <ENTER> <ENTER R> 5 sec ⇒...
  • Page 53 Mo odel EA A10S  Example e of changin ng “TRV ACC C” (Turn on n the alarm f function) ⇒ ⇒ ⇒ press select by press <ENTER> <+>, <-> > <ENTER R> 5 sec ⇒ ⇒ ⇒ select by press select b <+>, <- ->...
  • Page 54 Mo odel EA A10S  FCL CNT T (Full Close e Count) Tota al accumulat ted number o of times that the valve ful lly closed. Alar rms will be in ndicated whe en the value exceeds the e number set by the user. ample of cha anging “FCL L CNT”...
  • Page 55 Mo odel EA A10S  Example e of changin ng “FCL CNT T” (Change dead zone f from 1% to 2 If t the valve o opening is in n the dead zone range e, it is judge ed to be ful ll close.
  • Page 56 Mo odel EA A10S  Example e of changin ng “FCL CNT T” (Turn on the alarm f unction) ⇒ ⇒ ⇒ press select by press <+>, <-> > <ENTER R> <ENTER> 5 sec ⇒ ⇒ ⇒ select by press select b <+>, <->...
  • Page 57 Mo odel EA A10S  DEV ALM M (Deviation Alarm) Alar rms will be indicated wh hen the dev viation betwe een input sig gnal (%) and d valve trave el (%) ceeds the pre e-set value fo or the pre-se t time. Example e of changin ng “DEV ALM...
  • Page 58 Mo odel EA A10S  Example e of changin ng “DEV ALM M” (Change e time from 6 60s to 30s) me: When the e condition th hat the deviat tion is bigger r than the thr reshold conti inues longer r than this tim an a alarm is sent ⇒...
  • Page 59 Followin ng informatio n can be con nfirmed unde er VIEW men EA10S : Model number of th his product VERSIO ON : Version n of software ® HART V...
  • Page 60 Mo odel EA A10S  Exampl le of display y under “VIE EW” ⇒ ⇒ ⇒ ⇒ ⇒ sele ect by ress <EN TER> <+> , <-> <EN NTER> ⇒ ⇒ ⇒ ⇒ ⇒ ress ress < -> < -> < <-> ⇒...
  • Page 61 Mo odel EA A10S  6.13. W Write pro otection Position ner EA10S is s equipped w with write prot tection funct ion to protec ct information n contained i nside. Althoug h normal s setting is UN NLOCK (no o protection)
  • Page 62 Mo odel EA A10S  6.14. E rror and d warni ng code rk is indicate ed on LCD when abnor rmality is fo und during operation of f this product . In such a c case, what th he abnormalit ty is can be confirmed by y “ERRO”...
  • Page 63 odel EA A10S  7. Ma ainte enanc Mainten nance work which accom mpanies par rts exchange e and repair work shall be surely condu ucted after th he positioner r is brought to o a nonhaza rdous UTION location 7.1. Pe riodic c checkin Periodic...
  • Page 64 odel EA A10S  7.2. Ma aintenan nce Pro ocedure Clogging and d dirt of the r restriction in the positione er might caus se failer. Cle an the restric ction periodi cally. (1) Set su upply air pres ssure at zero (2) Loose en the drain c cock of the fi...
  • Page 65 odel EA A10S  8. Tro ouble esho ootin Followin g problems a and causes a are non-conf formances ex xpected to e ncounter in r routine opera ation. Take foll owing remed dy if the non- -conformanc ces are encou untered. Trou ubleshooti ing Chart...
  • Page 66 Mo odel EA A10S  Problem Cause Corr rective Actio Input signal and v valve Abnormali ty in control valve ease contact t our sales of ffice or sales openi ing do not m atch.(The or setting d data in posit ioner. ency.
  • Page 67 Mo odel EA A 10S  - 63 -...
  • Page 68 TEL: + +81‐44‐381‐877 71  X : +81‐44‐381‐8 8773 Domestic Sales B Branches : Toky yo, Osaka, Sapp oro, Tohoku, Jo oetsu, Kanto, Sh hizuoka, Nagoya a, Hanshin, Tok kuyama, Shikoku u, Oita OVERSEAS AF FFILIATED C OMPANY ● MOTOYAMA VAL LVE (DALIAN) C O., LTD    Gangxing Street   39‐14‐7, Jinzho ou New District t, Dalian‐city, 11 16601 China TEL: + +86‐411‐6589‐1 1277  X: +86‐411‐6589 9‐1278 OVERSEAS NE ETWORK ● China, Korea, Ta iwan, Singapor...