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CRYSTEEL'S
STINGRAY
THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE
AFTER COMPLETING THE INSTALLATION.
Web Site
www.crysteel.com
1643043B (401509)
HOIST
E-Mail
crysteel@tbei.com
1
Website: www.TBEI.com
E-mail: sales@TBEI.com
Phone (507) 726-2728
Toll Free (800) 533-0494
2020-SEPT-24
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Summary of Contents for TBEI CRYSTEEL STINGRAY
- Page 1 Website: www.TBEI.com E-mail: sales@TBEI.com CRYSTEEL’S STINGRAY HOIST THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE AFTER COMPLETING THE INSTALLATION. Web Site E-Mail Phone (507) 726-2728 www.crysteel.com crysteel@tbei.com Toll Free (800) 533-0494 1643043B (401509) 2020-SEPT-24...
- Page 2 OPERATION AND USE DATE PURCHASED __________________________________________________________________ 1. Engage PTO from cab and adjust engine speed to fast idle. HOIST SERIAL NUMBER ____________________________________________________________ 2. ALWAYS operate the hoist from inside the cab of the truck. 3. If the hydraulic hose connections are correct, the hoist should raise when the hoist control CYLINDER SERIAL NUMBER ______________________________________________________ lever is pulled back, hold when the lever is in the center detent, and lower when the lever...
- Page 3 TABLE OF CONTENTS INSTALLATION INSTRUCTIONS FOREWORD GENERAL INFORMATION SOME DO’S AND DON’TS FOR SAFE AND LONG SERVICE OPERATION AND USE It is a good idea to look through these installation instructions before beginning to mount the hoist and INSTALLATION INSTRUCTIONS hydraulic system.
- Page 4 INSTALLATION INSTRUCTIONS LOCATE HOIST ON TRUCK FRAME Find the “D” dimension in TABLE 1, on page 6, for the hoist model and desired dump angle. Using this COMPLETE CYLINDER INSTALLATION dimension, measure forward from the center of the rear hinge and mark the truck frame. Place the hoist on the truck frame.
- Page 5 MOUNT HOIST TO TRUCK FRAME SINGLE AXLE TRUCKS Center the mounting angles under the angle mount- RIVET STRIPS ing brackets on the hoist. Clamp them in place and mark the truck frame for drilling, using the mount- ANGLE ing angles as guides. (See Fig. 4) MOUNTING BRACKET ANGLE...
- Page 6 CAUTION: WHEN DRILLING THE TRUCK FRAME BE CAREFUL OF INSTALL HOSES - 1900 BRAKELINES, WIRING, ETC. INSIDE THE TRUCK FRAME. Study Fig. 7 very carefully before connecting the hoses. Install a 3/4’’ 90° street elbow and a 3/4” hose barb in the suction port on the bottom of the reservoir. Install a 1 1/16 ORB x 3/4” hose barb in the suction Drill 17/32”...
- Page 7 lever is pulled back and lower it when pushed forward. 60" HOSE ** 24" HOSE RESERVOIR/ NOTE: Only the smallest stage is double acting. VALVE ` A ' PORT NOTE: The `A’ port is the `power-down’ port and has a pressure of only 500-1000 PSI at engine idle; the `B’...
- Page 8 ADD HYDRAULIC OIL INSTALL BODY GUIDES Refer to TABLE 2 below for the amount of hydraulic oil required to operate the hoist. Use a quality hy- The four body guides supplied with your hoist are of two types. Part number 217503 has an obtuse angle draulic fluid of 150 SSU @ 100_F. which contains corrosion and oxidation inhibitors and a foam depres- that allows it to match the angle of fabricated longbeams. Position this type as shown in Fig. 12 with wide end down, pushed against the longbeam, and centered over the hoist lower mounting angle.
- Page 9 BLEED CYLINDERS - SINGLE ACTING 4. To operate the body prop, raise the body to the desired height, shut off all power, raise the prop arm to a free standing position. Lower the body slowly until the body prop bracket contacts the The StingRay single-acting cylinders are equipped with a self-bleeding feature. When first installed, raise prop arm saddle. DO NOT POWER HOIST DOWN. the body to full height and lower completely two or three times. Air is removed from the cylinder every 5.
- Page 10 STINGRAY 1900 HOIST PARTS SR1900 HOIST FRAME HOIST FRAME 1500, 1900 1642848 400719-Mount on the body longbeam near the body prop FIG. 16 ITEM DESCRIPTION SR1900 Body Guide 1629456 Body Guide 1630513 Mounting Angle 1629458 1642844 1643067 Grease Zerk 1/8 NPT, Straight 1645187 400643-Mount on the longbeam on the 401576-Mount on the outside of the...
- Page 11 STINGRAY 1900 CYLINDER PARTS HOIST CYLINDER 1500, 1900 FIG. 17 ITEM DESCRIPTION SR1900 Shaft Assy 1621812 O-Ring * 1642940 Piston 1630418 O-Ring * 1643080 Poly Seal * 1643092 Wiper 1643081 Poly Seal * 1642941 Head 1630417 O-Ring * 1642890 Outer Tube Assy 1621796 Plug 9/16 ORB 1642793...
- Page 12 STINGRAY 4400 -7700 SA CYLINDER PARTS ITEM DESCRIPTION MODEL MODEL MODEL MODEL QTY. 4400 5500 6600 7700 Hose 1/2 NPT 1643225 1643154 1643154 1643154 SINGLE ACTING HOIST Tee 1/2 NPSM Swivel 1643242 Tee 7/8 ORB 1629343 1629343 1629343 Swivel 7/8 ORBM x 3/4 NPTF 1643192 1643192 1643192...
- Page 13 STINGRAY 4400 -7700 DA CYLINDER PARTS ITEM DESCRIPTION MODEL MODEL MODEL MODEL QTY. 4400 5500 6600 7700 1632756 1632756 1632756 1632756 Head 4 1/4 ID DOUBLE ACTING HOIST 1642891 1642891 1642891 1642891 O-Ring 4 1/4 ID x .070 * 1621838 1621839 1621840 1621841...
- Page 14 ITEM DESCRIPTION MODEL MODEL MODELS QTY. ITEM DESCRIPTION MODEL MODEL MODELS QTY. 1900 4400 5500 6600 1900 4400 5500 6600 7700 7700 1643187 1643233 1643233 1643233 Valve - DA 4000 PSI 7/8 ORB Ports Mach Screw 5/16-18 x 2 1/2 PH Valve - DA 3250 PSI 7/8 ORB Ports 1643185 Hex Lock Nut 5/16-18...
- Page 15 CRYSTEEL MANUFACTURING’S 5 YEAR CUSTOMER SATISFACTION PLEDGE & WARRANTY Crysteel offers the most comprehensive warranty in the truck equip- ment industry. Crysteel warrants each product against defects in mate- rial and workmanship for 60 months from the in-service date. For the full Customer Satisfaction Pledge and Warranty information, please visit our website.
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