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CRYSTEEL'S
DEUCE
THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE
Web Site
www.crysteel.com
1644259E (406159)
AFTER COMPLETING THE INSTALLATION.
crysteel@tbei.com
E-Mail
1
Website: www.TBEI.com
E-mail: sales@TBEI.com
Phone (507) 726-2728
Toll Free (800) 533-0494
2020-09-30
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Summary of Contents for TBEI CRYSTEEL DEUCE
- Page 1 Website: www.TBEI.com E-mail: sales@TBEI.com CRYSTEEL’S DEUCE THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE AFTER COMPLETING THE INSTALLATION. Web Site E-Mail Phone (507) 726-2728 www.crysteel.com crysteel@tbei.com Toll Free (800) 533-0494 1644259E (406159) 2020-09-30...
- Page 2 OPERATION AND USE DATE PURCHASED ____________________________________________________________________ 1. Engage PTO from cab and adjust engine speed to fast idle. HOIST SERIAL NUMBER ______________________________________________________________ 2. The hoist should raise when the hoist control lever is pulled back, hold when the lever is in CYLINDER SERIAL NUMBER ________________________________________________________ the center detent, and lower when the lever is pushed forward.
- Page 3 TABLE OF CONTENTS INSTALLATION INSTRUCTIONS FOREWORD GENERAL INFORMATION SOME DO’S AND DON’TS FOR SAFE AND LONG SERVICE OPERATION AND USE It is a good idea to look through these installation instructions before beginning to mount the hoist and LOCATE DEUCE BODY / HOIST / SUBFRAME hydraulic system.
- Page 4 LOCATE DEUCE BODY / HOIST / SUBFRAME LOCATE MOUNTING PLATES The Deuce subframe must be attached to the truck frame at six locations, four mounting plates, two on each Before placing the Deuce body/hoist/subframe on the truck, measure the length of the truck frame behind the side, and two welds at the very rear of the truck.
- Page 5 SELECT REAR DUMPING POSITION HYDRAULIC SYSTEMS The rest of the installation will need to have the body raised. Before raising the body, make sure the dumping Crysteel offers three different hydraulic systems for use with the Deuce. Mounting instructions can be found direction selector handle is in the ‘REAR’ dumping position. See Figure 4. Using an overhead hoist, raise on the pages shown: the body.
- Page 6 INSTALL HOIST CONTROL INSTALL HOSES - GEAR PUMP Mount the Hoist Control decal on the pedestal taking care to align the holes for the PTO cable and indicator Study Fig. 8 very carefully before connecting hoses. Install a 90_ street elbow and a 3/4” hose barb in the light.
- Page 7 ELECTRIC POWER UNIT MOUNTING - GENERAL Locate the control in the cab and route the cable out of the cab through a hole in the back of the cab. Connect The electric power unit is intended to be mounted just behind the cab, between the longbeams of the body. Start Switch the control to the electric power unit using the 3- or 4-pin (The same place as the reservoir/valve assembly, as shown in Figure 6.) Bolt the double-acting power unit...
- Page 8 INSTALL GREASE ZERKS AND LUBRICATE BODY F. Trip Lever - Side Pivot ....1 fitting Lubricate all fittings at regular intervals, at least every 150 G. Trip Lever - Rear Pivot ....2 fittings BODY PIVOT cycles or every two months. The grease fittings are located H. Side Shaft Pivot......3 fittings as follows: (dump through side) I. Side Hook Pivot ......2 fittings HOIST (dump through side) J.
- Page 9 INSTALL LIGHTS, REFLECTORS AND DECALS 401577-Mount in DRIVER'S SIDE Install the wiring harness on the body. Anchor the wiring harness to the wire hangers on the body and the the cab in a subframe. Be sure to leave a 20 inch long loop between the anchor point on the body and the anchor point prominent location on the subframe to allow for the body to be dumped to the side and the rear without damaging the wiring 400642-Mount in...
- Page 10 CHECK HINGE LATCH ADJUSTMENT DEUCE HOIST PARTS The hinge selector linkage is designed to snap ‘over-center’ when the hinge selector handle is moved to se- lect either the `REAR’ or `SIDE’ dumping direction. The handle moves through a 90_ arc. as shown on the operation decal.
- Page 11 DEUCE SUBFRAME PARTS HYDRAULIC SYSTEM PARTS FIG. 18 ITEM DESCRIPTION PART NO. Assy Hinge Pad 1624748 (156190) Rod End Ball 3/8 Male 1636656 (284447) Rod End Ball 3/8 Female 1644449 (406640) Hex Nut 3/8-24 1643146 (401865) Assy Trip Rod - Side 1624750 (156192) Grease Zerk 1/8 NPT...
- Page 12 ITEM DESCRIPTION PART NO. QTY. ITEM DESCRIPTION PART NO. QTY. Reservoir/Valve Carton 15 Qt 3250 PSI (includes items 2 through 10) 1622192 Cable, Valve Control - 180” 1643213 Breather Cap 1644723 Machine Screw 5/16-18 x 1/2 1643329 Reservoir Weldment 15 Qt 1622166 Hex Lock Nut 5/16-18 1642962...
- Page 13 CYLINDER PARTS SPECIFICATIONS Hoist Model Cylinder Bore Cylinder Stroke Cylinder Shaft Operating Pressure DEUCE 5 1/2” 12 1/8” 2” 3250 PSI CAPACITY Body Length Overhang Dump Angle Capacity to Dump Angle Capacity to Rear Rear Side Side 9’ 9” 46° 10.9 Tons 55°...
- Page 14 CRYSTEEL MANUFACTURING’S 5 YEAR CUSTOMER SATISFACTION PLEDGE & WARRANTY Crysteel offers the most comprehensive warranty in the truck equip- ment industry. Crysteel warrants each product against defects in mate- rial and workmanship for 60 months from the in-service date. For the full Customer Satisfaction Pledge and Warranty information, please visit our website.