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Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner
1. CONTENTS.
Page.
Section.
1
1. Contents.
2
2. Safety Requirements.
3
3. Installation - 3.1 Mounting of Direct Mounting Units onto Kinetrol Positioner-Type Actuators.
4
4
5
4. Schematic Functional Diagram.
6
5. Set-up - Diagram and General.
6
5.1 Setting Travel Speed.
6
5.2 Setting Limit Switch Cams (Optional Equipment).
7
5.3 Overview - Electronic Settings.
7
5.4 Default Settings and Reset Procedure.
8
5.5 Entering and Leaving Setup Mode.
8
5.6 Automatic Endstop Finding Procedure.
8
5.7 Proportional Gain and Damping Settings (for Smoothness and Sensitivity).
9
5.8 Low Current Point and High Current Point Settings.
10
5.9 Reversing Clockwise / Anticlockwise Sense of the Positioner.
10
5.10 Changing the Direction of Movement on Loss of Signal.
11
5.11 Resetting the Feedback Pot.
11
5.12 EEPROM Checksum Error.
12
5.13 Selecting and Setting Up Non-Linear Curves.
13
5.14 Setting Optional Angle Retransmit Span.
13
5.15 Adjustment of Position of Optional Clearcone Monitor.
14
6. Maintenance & Troubleshooting.
14
7. Identity Label.
15-22
8. Baseefa - EC Type Examination Certificate & IECEx Certificate of Conformity.
23-25
9.1 Spare Parts : Exploded View.
9.2 Spare Part Numbers.
C.S.
Issue
N
04.03.20
N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293
3.2 Mounting of Discrete Positioner.
3.3 Air and Electrical Connections.
Trading Estate Farnham Surrey England
(KF 536)
Doc. No. TD 120
Page 1 of 25
TD 120 – MAR/20
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Summary of Contents for Kinetrol EL
- Page 1 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 1. CONTENTS. Page. Section. 1. Contents. 2. Safety Requirements. 3. Installation - 3.1 Mounting of Direct Mounting Units onto Kinetrol Positioner-Type Actuators. 3.2 Mounting of Discrete Positioner. 3.3 Air and Electrical Connections.
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Page 2: Safety Requirements
Maximum mounting sinusoidal vibration is 4g at a maximum frequency of 100Hz in any direction. 2.7 Dust Atmosphere The use of the EL positioner does not extend to dust atmospheres. It is recommended that the unit surface is occasionally wiped clean to prevent dust build up. -
Page 3: Installation
(discrete) form for fitting via a mount kit to any 90 degree rotary actuator. If the positioner is supplied ready mounted on an actuator, sections 3.1 and 3.2 can be bypassed. Positioner-type Kinetrol actuators (ready for direct mounting of positioners) are available in models 03 to 15 inclusive. - Page 4 With moulded coupling versions, the Namur drive or Kinetrol square option is an insert in the coupling which can be removed by releasing the central screw.
- Page 5 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 3.3.3 Positioner Signal. The positioner signal must be 4-20mA. The positioner gives a positioning response between 0 and 90 degrees linearly or non- linearly related to the signal. The positioner is loop powered – that is the signal itself supplies all the electrical power, and no separate power source is needed.
- Page 6 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 5. SET UP. 5.0 Introduction When the positioner/actuator combination is installed in its application, set up the control adjustments if necessary. For most applications, it is likely that the factory settings will be satisfactory – the low and high current points are set to give 0-90 degree movement in response to a 4-20mA signal, the flow regulators are set for maximum travel speed, and the proportional gain and damping settings adjusted for a good level of sensitivity and smoothness suitable for most applications.
- Page 7 5.3 Overview – Electronic Settings. The EL digital positioner circuit can operate to give actuator position accurately proportional to input current, or it can operate as a non-linear device accurately following one of a number of fast open, or slow open, exponential curves. Linear or non-linear, it can easily be calibrated to scale its operating line, or curve, between any two user defined points in its operating range.
- Page 8 Title : Installation, Operation & Maintenance Instructions – Digital EL Positioner SET UP (Continued) 5.5 Entering and Leaving Setup Mode. Setup Mode is selected from Normal Mode by simultaneously pressing the UP and the SET push buttons (i.e. the two outside ones).
- Page 9 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 5.SET UP (Continued) 5.7 Proportional Gain and Damping Settings (for Smoothness and Sensitivity) – continued The positioner is active while adjusting the PGAIN setting, and continues to follow the input signal. This gives the opportunity to change the input signal in a manner typical of the application, and to observe qualitatively the response of the positioner, and how it has been affected by changing the PGAIN setting, so as to optimise the response.
- Page 10 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 5.SET UP (Continued) 5.8 Low Current Point and High Current Point Settings. (Continued). To set LCP, select the LOW parameter in Setup Mode by pressing the UP button until the LOW LED lights continuously. Press the SET button to select Adjust Mode, and the LOW LED will blink.
- Page 11 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 5.SET UP (Continued) 5.10 Changing the Direction of Movement on Loss of Signal (continued). On double acting actuators the unit is factory set to move clockwise (as viewed from the positioner lid) on loss of signal.
- Page 12 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 5. SETUP (continued). 5.13 Selecting and Setting Up Non-Linear Curves. Plots of the Eleven Non-Linear Curves Plots of the Eleven Non-Linear Curves º -1 -1 -2 -2 -3 -3...
- Page 13 The internal O-ring slides to give a coarse setting, and the shell mounting slots give a few degrees of fine adjustment. Please note that a special version of the monitor, which has an electrically conductive surface, is fitted to IS EL positioners.
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Page 14: Maintenance And Troubleshooting
Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 6. MAINTENANCE AND TROUBLESHOOTING The EL positioner is designed to be maintenance free during a long life, if it is supplied with clean, dry oil free air, and electrical signals free of noise and high voltage spikes. - Page 15 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. BASEEFA EC-TYPE EXAMINATION CERTIFICATE – Page 1 C.S. Doc. No. TD 120 Issue Trading Estate Farnham Surrey England Page 15 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 16 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. BASEEFA EC - TYPE EXAMINATION CERTIFICATE– Page 2 Issue C.S. Trading Estate Farnham Surrey England Doc. No. TD 120 Page 16 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 17 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. BASEEFA EC - TYPE EXAMINATION CERTIFICATE – Page 3 Issue C.S. Trading Estate Farnham Surrey England Doc. No. TD 120 Page 17 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 18 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. BASEEFA EC – TYPE EXAMINATION CERTIFICATE – Page 4 Issue C.S. Trading Estate Farnham Surrey England Doc. No. TD 120 Page 18 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
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Page 19: Iecex Certificate Of Conformity
Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. IECEx CERTIFICATE OF CONFORMITY – Page 1 C.S. Issue Doc. No. TD 120 Trading Estate Farnham Surrey England Page 19 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293... - Page 20 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. IECEx CERTIFICATE OF CONFORMITY – Page 2 C.S. Doc. No. TD 120 Issue Trading Estate Farnham Surrey England Page 20 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 21 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. IECEx CERTIFICATE OF CONFORMITY – Pages 3 & 4 Issue C.S. Trading Estate Farnham Surrey England Doc. No. TD 120 Page 21 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 22 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 8. IECEx CERTIFICATE OF CONFORMITY – ANNEX. C.S. Doc. No. TD 120 Issue Trading Estate Farnham Surrey England 04.03.20 Page 22 of 25 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 23 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 9. SPARE PARTS 9.1 EXPLODED VIEW. C.S. Doc. No. TD 120 Issue Trading Estate Farnham Surrey England Page 23 of 25 04.03.20 N – AR7059 / M – AR6971 / L - AR6419 / K - AR6347 / J-AR6096 / H – AR 6082 / G – AR 5487 / F – AR 5608 / E - AR 5293...
- Page 24 Model 05 EL for use on 05 Actuators Only Model 07 EL for use with 07 to 15 Actuators 05 Discrete EL for use with 16 to 30 Actuators or as NAMUR Discrete Positioners Note – ASP spares codes are for ANSI versions...
- Page 25 Title : Installation, Operation & Maintenance Instructions – IS Digital EL Positioner 9.2 SPARE PART LIST CONTINUED. TOP GASKET SP975 SP975 SP975 O'RING 26.70 ID x 1.78 SECTION SP975 SP975 SP975 CARRIER PLATE See Item 10 See Item 10 See Item 10...
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