Related Manuals for Joompac T100
Summary of Contents for Joompac T100
- Page 1 Pallet wrapping machine User manual Document number T100 Contents User Manual Title Pallet wrapper Dealer Release date May 5 2019...
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Page 2: Table Of Contents
Table of contents General information 1.1 Target groups 1.2 This user manual 1.2.1 Source contents 1.2.2 Supplements and additional information 1.3 Conventions 1.3.1 Admonitions 1.3.2 Typographical and authoring conventions 1.4 Environmental protection 1.5 Identification of the machine 1.6 Further help and information Safety 2.1 Standards and directives 2.2 Safety regulations... - Page 3 3.4 Available options for the T100 pallet wrapper 3.4.1 Protective floor beams 3.4.2 Floor frame 3.4.3 Automatic press 3.4.4 Photocell for dark colored loads 3.4.5Ramp 3.4.6 Extended column 3.4.7 Safety fate 3.4.8 Weighing unit 3.5 Technical specifications 3.5.1 General 3.5.2 Mechanical data 3.5.3 Electrical data...
- Page 4 7.10Check the chain tension of the drive chain of the film reel carriage 7.11 Lubricate the drive chain of the turntable 7.12 Check the chain tension of the drive chain of the turntable 7.12.1 Adjustable chain wheel 7.12.2 Adjustable motor mount 7.13 Check the running wheels of the turntable Troubleshooting 8.1 Safety instructions...
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Page 5: General Information
General information Target groups This manual is intended for trained users and operators of the pallet wrapper. With the help of this manual you will become familiar with the pallet wrapper and its optional features so that you are able to use, operate, manage and maintain the machine in an efficient and safe way. -
Page 6: Conventions
Conventions The following conventions are used in this user manual. 1.3.1 Admonitions The following admonitions are used in this user manual; WARNING Identifies a hazard that can lead to personal injury or even death. CAUTION Identifies a hazard that can lead to a disturbance or damage to the machine. Note Is used to highlight additional information. -
Page 7: Further Help And Information
Further help and information yongsun is committed to provide the highest levels of support to users and operators of its products. Depending on the particular product, the support package on offer may include: Training Service management system All reply within 2hours Maintenance agreements Service contracts Tooling service... -
Page 8: This Manual
2.2.2 This manual ● Keep this manual in a safe place, near the machine. Make sure that the manual is accessible at all times. ● Read this manual thoroughly before using the machine or performing any of the tasks described. Make sure that you always have the latest version of this manual at your disposal. -
Page 9: Modifications
● Body crushing hazard: do not linger in the machine operating area. ● Body crushing hazard: do not linger in the machine operating area. ● Danger of impact and slide: do not use the lifting device to get near or onto machine parts when the machine is operating. -
Page 10: Guarantee
machine can lead to serious personal injury or even death. Kingon is always willing to ram on improving the value of its machine to users by means of modifications or alterations. See section 1.6. 2.2.6 Guarantee The machine has a guarantee period of 12 months after installation. Excluded are the components that wear during normal use (e.g. -
Page 11: Safety - Repair
safety features when the maintenance work is finished. Always check the proper functioning of the safety features before clearing the machine for production. ● Do not leave any object behind in or on the machine. ● The detection range of the photocell has been set by the manufacturer. Do not change this setting. 2.2.11 Safety - repair ●... -
Page 12: Operator Skill Matrix
ELECTRICAL SERVICE ENGINEER The service engineer has the same skills as the machine operator. The service engineer is allowed to work on the machine with bypassed safety switches. The service engineer is allowed to make adjustments, to do maintenance and to repair electric components. Note The electrical service engineer is allowed to work on electric components. -
Page 13: Emergency Stop Button
● Emergency stop button (see section 2.5.2); ● Safety warnings on residual risks (see section 2.2.4); ● Safety switch on the film carriage top (see section 2.5.3); ● Foot protection switch on the film reel carriage (see section 2.5.4); ● Earth wire (see section 2.5.5). -
Page 14: Description
Main components ● The T100 pallet wrapper has been designed to wrap palletized loads using dedicated types of film, which is pre-stretched and attached to the pallet in a semi-automatic process. The main components of the machine are shown in the illustration below. -
Page 15: Main Control Panel
3.2.2 Main control panel Control panel Position Description Function number HMI panel HMI panel with graphical display to select or modify the values of various parameters of the wrapping program. See section 6.7. Start button Push button to start the wrapping cycle. The start button must be pressed: After the initial power-up (e.g. -
Page 16: Secondary Control Panel
Pause button Press this button to pause machine. Working principle The T100 pallet wrapper has been designed in such a way that the machine can be operated by a single operator. The standard wrapping cycle is as follows: 1 the operator places a pallet on the turntable and ties the loose end of the wrapping film around the pallet. -
Page 17: Extended Column
Technical specifications 3.5.1 General Note The technical specifications in this section apply to the standard K1100 pallet wrapper, without optional equipment. Item Specification Pallet wrapping machine T100 Manufacturer Supplier 3.5.2 Mechanical data Item Specification Overall machine Machine dimensions(L×W×H) See the illustration above Machine weight (unloaded) Approx. -
Page 18: Electrical Data
Rotational speed of turntable 0-12rpm(frequency adjustment) Max. Allowable pallet size (L×W) 1200×1200mm Film carriage Standard wrapping height 2400mm(automatic height detection by photocell) Max, allowable film reel height 500mm Max. allowable film reel diameter 240mm Upward/downward speed Adjustable 3.5.3 Electrical data Item Specification Supply connection... -
Page 19: Transport
Transport Safety instructions Note As a rule, the machine is transported by the dealer, or with the help of the instructions that are provided by the dealer. In the case of a relocation of the machine, observe the general safety instructions (see section 2.2.1) and the safety instructions given in the chapter. -
Page 20: Installation
Installation Safety instructions Note As a rule, the machine is installed, adjusted and commissioned by the dealer, or with the help of the instructions that are provided by the dealer. ● Prepare the installation site according to the instructions given by the dealer. ●... - Page 21 d. Check that the main switch is in the “OFF” position (O). e. Check that the emergency stop button is activated and locked. 4. Insert the mains plug into the power outlet. 5. Release the emergency stop button (turn clockwise). 6.
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Page 22: Operation
Operation Safety instructions WARNING Strictly observe the operational safety instructions (see section 2.2.9) and the instructions given in this chapter. Operator’s tasks Switch the machine ON. See section 6.3. Install a film reel. See section 6.4. Place a pallet on the turntable. Tie the end of the wrapping film around and pallet. - Page 23 6.4.1 Open door pres-stretch film carriage 1. Open the film carriage door (A). 2. Turn the knob anti-clockwise and remove the film clamp (B). 3. Place a wrapping film reel on the film reel holder (C). 4. Fix the film reel in position with the help of the film clamp. 5.
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Page 24: Start The Wrapping Cycle
Start the wrapping cycle Press either one of the start buttons: ⚫ Start button(A) on the main control panel; ⚫ Start key(B) on the remote controller. Note During the wrapping cycle, the machine can be temporarily stopped. See section 6.8. If necessary, adjust: ⚫... -
Page 25: The Hmi Panel
The HMI panel Pos Nr Name Description Display Graphical display that shows the menu,the current wrapping program,the functions to be selected,messages and values. Numeric keyboard Numeric keyboard to enter or modify values. Escape key Key to go to the main menu. SET key Key to enter or modify a value or parameter. - Page 26 Page 1 Item Full Name Specification Film Tension Film Tension Big value,small film tension Unit:Hz Could change at Page2”Film tension” value. T/T Spd Turntable speed Big value,slower turntable speed Unit:Hz Could change at Page2”Turntable” value. Show Manual Manual mode Machine working state parameter,ca Manual or Auto mode n’t change...
- Page 27 Unit:Times Range:0-20 Over Over top time Setting film carriage keep moving after photoeye detected product top edge. Unit:Seconds Range:0-20 Reinforce Reinforce cycle This parameter use for setting when press Reinforce button,film carriage stop to move and turntable keep rotary and counting cycles.
- Page 28 Page 6 Item Full Name Specification Input monitor page Page 7 Item Full Name Specification Home Home position Emergency stop Up limited Up limited switch Start Start Height Height Down limit Down limit switch Pause Pause Film Film outfeeding Down protect Foot protection Output monitor page...
- Page 29 High Function password page Page 10 Item Full Name Specification Password Password 6834 3468 Input password 6834 in Page10 to enter following page: Setting reset page Page 11 Item Full Name Specification Factory setting Factory setting reset reset Machine setting Machine setting reset reset...
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Page 30: Stop The Wrapping Cycle (Normal Stop)
time Wrap position setting page Page 14 Item Full Name Specification Wrap position Wrap position setting setting Start Pos. Start Position End Pos. End Position Start Pos. Start Position Adjustment adjustment Auto process function page Page 15 Item Full Name Specification High sensor High sensor... -
Page 31: Stop The Wrapping Cycle (Emergency Stop)
During a wrapping cycle,the machine can be temporarily stopped: 1. Press the [Pause] button (A) Note: The machine will continue where it was stopped,and complete the wrapping cycles when start again. Stop the wrapping cycle (emergency stop) In the case of emergency: 1. -
Page 32: Maintenance
Maintenance ● Must be use the circuit breaker and power cord which is consistent with the machine, circuit or device will be damaged if using a smaller capacity circuit breaker or smaller diameter power cord. ● Please click the machine as the direction of arrow, no reverse rotation. ●... -
Page 33: Clean The Rubber Clad Guide Rollers Of The Film Reel Carriage
WARNING Some checks of the safety features require a running machine. Proceed with extreme care. Check that all safety decals and instructions are present and legible. Check taht the power cord is not damaged. Check the proper functioning of： Emergency stop button (see section 2.5.2); Safety switch on the film carriage door (see section 2.5.3);... -
Page 34: Check The Chain Tension Of The Drive Chain Of The Turntable
Remove the metal plate (B). Lubricate the drive chain (C) with chain grease. Proceed in reverse order to reinstall the parts that were removed. 7.12 Check the chain tension of the drive chain of the turntable Check that the system is safe and clear. See section 7.2. Loosen the fasteners (A) of the turntable (B). -
Page 35: Electrical Diagrams
Electrical diagrams... - Page 42 10 Explode drawing Mast IndexID Name Amount BXS27010D01 Mast Cabinet BXS27010D02 Shelf Assembly TNRV050-100-SS-71B1 4-7112 Tong yu gear motor BXS28020A04 Reducer installed PL08B18-1-01 Sprocket wheel A BXS28020B03 Chain mounting plate BXS28020B04 Driven wheel component GB70-85 Inner hexagon screwM8X20 GB95-85 Flat washer 8 GB93-87 Spring washer 8 GB5871-86...
- Page 43 Mechanical stretch Film carriage IndexID Name Amount BMEA0B01 Film carriage installation welding GB/T 7810-1995 Insert bearing UCPFL203 BMFA0A15 Active rubber roller assembly BMEA0A04 Locating sleeve BMEA0A05 Adjusting belt pulley Flat belt GB/T 1096-2003 Key B 5x22 BMEA0A13 Wheel cover BMFA0A09 Sprocket cover strut BMFA0A06 Guide rod...
- Page 44 Turntable IndexID Name Amount BXZ16B0A01 Turntable BXZ16B0A02 Base plate BXZ15B0A03 Cover plate BXZ15B0A04 Gland PL10A60-1-03-A Large chain wheel BXZ15B0C03-A Turntable roller group GB/T70.1-2000 Hexagon socket cap screws M8x25 GB/T95-02 Flat washer 8 GB/T276-94 Deep groove ball bearing 6305 GB/T68-2000 Slotted countersunk flat head screw M5x16 NMRV063-40-750W-FC- 80B14 Gear motor...
- Page 45 GB/T 70.1-2008 hexagon socket cap screws M8x30 GB/T 41-2000 Hexagon nuts-C-M8 GB/T 70.1-2008 Hexagon socket cap screws-M6x12 GB/T 93-1987 Standard spring washer 6 GB/T 95-2002 Flat washer-C-6 Mechanical switch GB/T 41-2000 Hexagon nut M10 BXZ15B0D04 Base plate GB/T 70.3-2008 Hexagon socket countersunk head screws M5x10 2 GB/T 5287-2002 Extra large washers - C level-12 GB/T 5781-2000...
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