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Fitting Instructions for RRP Tractive Hydraulic Preload Adjuster
Husqvarna 701-RRP 563
DO NOT ATTEMPT TO COMMENCE THIS WORK WITHOUT A MECHANICAL SPRING
COMPRESSOR, OR CONSULT A SUSPENSION SPECIALIST
NOTE: BEFORE COMMENCING WORK ON THE CONVERSION, TAKE TIME TO READ THE INSTRUCTIONS
CAREFULLY. ALL WORK CAN BE CARRIED OUT BY A COMPETENT MECHANIC, BUT IF YOU ARE UNSURE
PLEASE CONTACT US OR A MECHANICAL PROFESSIONAL
Put the motorcycle on a stand so that the rear wheel is off the ground. Make sure the vehicle is
secured so that it will not fall over.
1. Remove seat by pulling back front corner of seat,
both sides, to unlatch pegs. Pull cord under left
side panel to release seat catch, and pull seat off
by sliding back and up.
Fitting Instructions for RRP 563
1
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Summary of Contents for Rally-Raid RRP 563
- Page 1 1. Remove seat by pulling back front corner of seat, both sides, to unlatch pegs. Pull cord under left side panel to release seat catch, and pull seat off by sliding back and up. Fitting Instructions for RRP 563...
- Page 2 2. Remove both M6 screws at front of rear fender spoiler, then undo both torx screws under spoiler. Remove filler cap using key, then pull off spoiler by moving backwards. Fitting Instructions for RRP 563...
- Page 3 3. Undo left panel torx screw, then pull panel out from rear and detach snap connector to frame at front, remove panel fully. 4. Prise open undercut catch on inside rear of right panel, this can be very difficult as shown. Fitting Instructions for RRP 563...
- Page 4 Remove torx screw on opposite side, then go back and remove first torx screw. This may be difficult, as the hollow tube in the tank may try to spin Fitting Instructions for RRP 563...
- Page 5 8. Lift rear tank enough to access quick-disconnect fuel connector and disconnect fuel line between main tank and injector, then fully rotate tank up high enough to access rear shock. Secure to bars with strap, as shown. Fitting Instructions for RRP 563...
- Page 6 9. Remove lower shock bolt with torx bit, then remove upper shock bolt with torx bit. Rotate shock backwards and remove from frame, it may need to raise the tank slightly more to gain enough space to remove shock. Fitting Instructions for RRP 563...
- Page 7 11. Unpack new Preload Adjuster and rotate adjuster knob anti-clockwise to check it is fully undone, this means that the preload piston on the main assembly should sticking forward approximately 2mm. Fitting Instructions for RRP 563...
- Page 8 & metal washers at the bottom of the shock can be removed, then the spring and red collar can be removed fully from shock. Fitting Instructions for RRP 563...
- Page 9 Ensure M5 threaded hole is facing to the rear of the shock and insert the small black rubber plug into the threaded hole, followed by the M5x8 locking grub screw, do not tighten. Fitting Instructions for RRP 563...
- Page 10 Preload Body into half-round recess in upper locking ring. Slide 1mm thick stainless steel washer up onto shock body so that it fits up against aluminium adjuster piston on Preload Adjuster, then slide on new spring supplied. Fitting Instructions for RRP 563...
- Page 11 Re-align grub screw in black locking ring with rear of shock if necessary. Tighten M5 locking screw gently (1Nm), preferably using Loctite on threads of locking screw to prevent loosening. Fitting Instructions for RRP 563...
- Page 12 19. Insert top shock bolt back through the frame from the left and through the shock, do not fully tighten. Grease the body of the bolt before fitting. Fitting Instructions for RRP 563...
- Page 13 2 spacers and M6 button head screws, use Loctite on threads. Insert M6x25 screw through bracket, with remaining spacer between bracket and frame, then mount adjuster knob assembly into unused OEM housing hole. Position knob and tighten screw securely. Fitting Instructions for RRP 563...
- Page 14 Repeat on left side, then tighten both screws fully. 23. Refit silencer mount, do not use Loctite on threads, only PTFE tape. Tighten both M10 screws then fully tighten lower tank mount bolt. 24. Replace side panels and rear fender spoiler. Refit seat. Fitting Instructions for RRP 563...
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