Summary of Contents for Deprag GDS027-320BY
- Page 1 012980EN Operating Instruction Booklet Pneumatic Grinding Machine GDS027-320BY 3148457C GDS027-320BX 3148457D...
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Page 2: Table Of Contents
We kindly ask that you read these operating instructions carefully so that you will be able to use this tool safely and for many years to come. If you need additional information, please contact your DEPRAG Representative, one of our international support offices or us direct at DEPRAG. -
Page 3: Safety Tips
Safety Tips 1.1. General Safety Tips Before operating tool make sure to carefully read and observe this operating instruction. Generally, the operator of the equipment and/or machinery is responsible for the equipment’s perfect condition and operation, while observing all necessary safety regulations. -
Page 4: Safety Tips For Grinders
1.2. Safety Tips for Grinders · Use only approved grinding inserts with a correct shaft diameter. · Make sure the rated speed of the insert is higher than the speed of the grinding resp. milling machine. · Never use a grinding resp. milling machine that is not in good working order or one with defective parts. - Page 5 · Do provide devices for cleaning the air at the working place, in case explosive dust, steam or aerosols dangerous to your health may occur. · After turning-off the grinding resp. milling machine, the tool will continue to rotate (inertia). Lay aside the grinding resp. milling machine in a safe way and position.
- Page 6 · Disassembly resp. assembly of this DEPRAG grinding resp. milling machine must be done either by DEPRAG or other authorized trained personnel only. · There is a risk of getting hurt by a whip-lashing air hose - please pay careful attention.
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Page 7: Owner Obligation
· Disposed abrasive products should be damaged to prevent them from being taken from waste skips and re-used. · Use mounting blotters where supplied. · Do not tighten the mounting device excessively. · Never remove guards from machines where fitted and ensure they are in good condition and properly adjusted. -
Page 8: Operator Obligation
1.4. Operator Obligation Personnel, who is engaged in the operation of the equipment, must always be committed to · observe the basic safety and accident preventing regulations, · read and observe the safety and warning notifications of this operating instruction booklet. 1.5. -
Page 9: Symbol Description
1.6. Symbol Description Read and observe the Operating Instruction Booklet, prior to and during operation of tool. DANGER Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved! Properly recycle environmentally damaging grease, cooling agents or detergents. -
Page 10: Observe Environmental Regulations
Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment. Provide regular preventive maintenance on hoses and airlines. Exchange hose lines, even if there is no visible damage! (Observe corresponding requirements of the manufacturer!) After repair and maintenance, check the following items: ·... -
Page 11: Designated Equipment Use
Make sure, that all air lines have a sufficient cross-section and remove possible throttle areas. · This DEPRAG Grinder or Polisher should be operated with lubricated air only (see paragraph: Maintenance and Upkeep). Best results are achieved, when machine is lubricated with 1 – 2 drops of oil per 1m... -
Page 12: Operation
In regards to air-quality according to ISO8573-1, we recommend: LASS ESIDUE ESIDUE OF ESIDUE OF ATER Content Particle Concentration Dew Point Pressure Size mm mg/m³ max. mg/m³ Concentration max. g/m³ Lubricated Air Dry Air 0,88 Operation Prior to commissioning, be sure to insert the tool as deeply as possible into the collet and fasten it using the single-ended open-jawed wrench included in the delivery (see Safety Tips). -
Page 13: Handling
RECOMMENDED TIGHTENING TORQUE ÆX = 16,1 mm Appx. 11 Nm Handling The tool should only be used while observing all safety- and danger recom- mendations. GDS027-320BY: Turn twist sleeve 314649 and machine starts. GDS027-320BX: Push lever 302860 A and machine starts. -
Page 14: Partial Air Extraction At The Spindle End
5.1. Partial air extraction at the spindle end NOTE Turn adjusting ring 315158 to the following position (see picture Position of adjusting ring 315158 with exhaust air), in order to use the exhaust air for blowing away abraded particles. The adjusting ring has to be in line with the spanner flat of the spindle bearing 3149412. -
Page 15: Disassembly - Assembly
After repair or maintenance, verify that equipment runs to specification! Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations. -
Page 16: Replace O-Ring In Valve
6.1. Replace O-Ring in Valve Disconnect grinder from air supply. Clamp motor housing 3148432 by means of chucking jaws 461521 into a vice. Loosen hose connection 3148562 (AF 27, right-hand thread). Unscrew exhaust hose 3148341A complete (AF 14). Version with lever valve: Pull off sleeve 3138341. Version with twist valve: Pull off twist sleeve 314649. - Page 17 NOTE Exchange only complete sets of vanes. 11. Remove vanes and check them thoroughly. Vanes that are too narrow or damaged have to be replaced in sets. 12. Pull off air connecting-side bearing cover from rotor. 13. Press the two ball bearings from the bearing covers. Minimum vanes width should be 5 mm.
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Page 18: Spare Parts Drawing
6.3. Spare Parts Drawing... -
Page 22: Dimensional Drawing
6.4. Dimensional Drawing... -
Page 23: Maintenance And Upkeep
· We recommend a maintenance interval of every 1000 operating hours. Vanes have to be checked and if needed, replaced. · After re-assembly, drip 2 – 3 drops of oil into the air inlet. · If grinder malfunctions, we recommend to send the machine to DEPRAG. 7.1. Wear Parts UANTITY... -
Page 24: Trouble Shooting
Grinder does not want Worn O-Ring 802501 Replace O-Ring 802501 to stop If necessary, send the equipment to DEPRAG. Delivery Capacity Please check the delivery capacity in regards to its completeness. UANTITY Operating Instruction Booklet 012980EN... -
Page 25: Accessories - Optional Equipment
10 Accessories – Optional Equipment Speedometer (to check speed) 830390 Tube extension 100 mm 312676 E Tube extension 150 mm 312676 G Tube extension 250 mm 312676 A Tube extension 500 mm 312676 B Tube extension 750 mm 312676 C Tube extension 1000 mm 312676 D Tube extension 1200 mm... -
Page 26: Technical Data
12 Technical Data Headquarter Address DEPRAG SCHULZ GMBH u. CO. Kurfürstenring 12 - 18 P.O. Box 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 09621/371-120 Subsidiary Address DEPRAG CZ a.s. T.G. Masaryka 113 CZ-50781 Lázně Bělohrad Phone +420 493 / 771 511... -
Page 27: Disposal
13 Disposal Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials. Recycle waste oil to avoid environmental contamination! Waste Oil... -
Page 28: Conformity Declaration
14 Conformity Declaration EC-Conformity Declaration according to the EC-Machine-Guidelines 98/37/EC, Amendment II A DEPRAG SCHULZ GMBH u. CO. DEPRAG CZ a.s. Kurfürstenring 12 - 18 P.O. Box 1352 T.G. Masaryka 113 D-92224 Amberg D-92203 Amberg CZ-50781 Lázně Bělohrad 09621/371-0 +420 493 / 771 511... -
Page 29: Service Locations And Authorized Partners
15 Service Locations and Authorized Partners AUSTRALIA CHINA GERMANY ASSEMBLY TECHNOLOGIES P/L DEPRAG China DEPRAG SCHULZ GMBH u. CO. Postal address DEPRAG Assembly Technologies Co., Ltd. Kurfürstenring 12-18 PO Box 4918 No. 111, Hong Ye Rd, Blk. 4 Unit D... - Page 30 Fax: +7 (095) 476 27 08 KING PIN Intl. Fax: +1 / 972 / 221 – 8163 e-mail: info@metallomax.ru P.O. Box 67, O. Ullern Toll Free: (800) 4 DEPRAG NO-0311 Oslo SERBIA Internet: http://www.depragusa.com Tel.: +47 22 52 36 38 INDUSTRIJSKA OPREMA D.O.O.
- Page 32 DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de DEPRAG CZ a.s. T.G. Masaryka 113 CZ-50781 Lázně Bělohrad +420 493 / 771 511 +420 493 / 771 623 Internet: http://www.depragindustrial.cz...
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