CT100 inverter Safety precautions 1 Safety precautions Please read this manual carefully and follow all safety precautions before installing, debugging, maintaining and repairing the inverter. If any physical injury or death or damage to the devices occurs for ignoring to the safety precautions in the manual, our company will not be responsible for any damages and we are not legally bound in any manner.
CT100 inverter Safety precautions » Only qualified electricians are allowed to perform the installation, otherwise electric shock may occur. » Please install the inverter on fire-retardant materials and keep the inverter away from combustible materials, otherwise a fire may occur. »...
CT100 inverter Safety precautions Keep the signal cables of the inverter away from the power cables as far as » possible, or distribute the two categories of cables vertically-crossed if the distance is not far enough, otherwise it may cause signal interference. »...
CT100 inverter Safety precautions 1.2 Others » This inverter is not suitable for the occasions when the specifications exceed those specified in this manual. If you have special requirements, please contact our technical department. » The inverter is equipped with surge suppressors inside, which can protect it from the lightning.
CT100 series inverters Product overview 2 Product overview 2.1 Type designation key and name plate 2.1.1 Type designation key The letters and numbers of the type designation key indicate that the product series, voltage, power, load etc. Figure 2-1 Type designation key...
CT100 series inverters Product overview 2.1.2 Name plate Figure 2-2 Product name plate Product specifications technical parameters 2.2.1 Product specifications Table 2-1 Product Specifications Applicable Power Input Output Inverter model motor power (kW) current (A) current (A) (kW) Single-phase 220Vac 50/60Hz CT100-2S-0.7G-B...
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CT100 series inverters Product overview CT100-6T-110 CT100-6T-132 CT100-6T-160 CT100-6T-185 CT100-6T-200 CT100-6T-220 CT100-6T-250 CT100-6T-280 CT100-6T-315 CT100-6T-355 CT100-6T-400 CT100-6T-500 CT100-6T-560 CT100-6T-630 CT100-6T-710 CT100-6T-800 CT100-6T-1000 1000 1036 1080 1000 CT100-6T-1250 1250 1310 1360 1250 Note: 1. The inverters of power less than or equal to CT100-4T-37G/45P-B are built-in with braking units and braking resistors of power and resistance as required above the table, otherwise damage to the inverter may occur.
CT100 series inverters Product overview external braking resistors and you need to purchase the resistors by yourselves. 2. The inverters of power between CT100-4T-18G/22P-B~ CT100-4T-37G/45P-B are built-in with DC reactors. The inverters of power between CT100-4T-45G/55P~CT100-4T-315G/355P are mounted with external DC reactors and you need to purchase the reactors by yourselves.
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CT100 series inverters Product overview setting multi-step speed setting, PID setting, 485 communication setting Auto voltage Keep a stable voltage automatically when the adjustment grid voltage transients Speed tracking Start the rotating motor smoothly Standard 8-channel inputs, one of which can...
CT100 series inverters Product overview 2.3 Structure diagram of the inverter a) CT100-2S-2.2G and below power, CT100-4T-11G/15P and below power b) CT100-4T-15G/18.5P~CT100-4T-110G/132P...
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CT100 series inverters Product overview c) CT100-4T-132G/160P~CT100-4T-200G/220P d) CT100-4T-220G/250P~CT100-4T-315G/355P...
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CT100 series inverters Product overview e) CT100-4T-355G~CT100-4T-500G Figure 2-4 Structure diagram of the inverter Table 2-3 Structure, mounting dimension and weight Structure and mounting Mounting Weight dimension (mm) Inverter model hole size Cabinet (kg) (mm) D W1 H1 H2 CT100-2S-0.7G-B CT100-2S-1.5G-B...
CT100 series inverters Product overview CT100-6T-500 CT100-6T-560 CT100-6T-630 2.4 Structure diagram of the keypad (unit: mm) Figure 2-5 Structure diagram of the keypad...
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CT100 series inverters Product overview Figure 2-6 Structure diagram of the outer bracket...
CT100 series inverters Installation and wiring 3 Installation and wiring 3.1 Installation environment 1. Ambient temperature: -10℃~+40℃, derate to use if the temperature is above 40℃ 2. Relative humidity: ≤ 95%, no condensation 3. Vibration: <0.5g 4. The inverter should be installed on the flame-retardant materials and there is enough space for cooling.
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CT100 series inverters Installation and wiring Figure 3-1 CT100-4T-11G/15P and below power Figure 3-2 CT100-4T-15G/18.5P and above power Table 3-1 Installation space size...
CT100 series inverters Installation and wiring Installation space size (mm) Inverter model CT100-4T-15G/18.5P~ ≧50 ≧200 CT100-4T-37G/45P CT100-4T-45G/55P~ ≧50 ≧300 CT100-4T-315G/355P 3.3 Installation and disassembly of the keypad and the cover plate Figure 3-3 Keypad installation and disassembly of CT100-4T-11G/15P and below...
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CT100 series inverters Installation and wiring Figure (a) Disassembly position Figure (b) Disassembly direction Figure 3-4 Cover plate installation and disassembly of CT100-4T-11G/15P and below power...
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CT100 series inverters Installation and wiring Figure 3-5 Keypad installation and disassembly of CT100-4T-15G/18.5P and above power Figure 3-6 Cover plate installation and disassembly of CT100-4T-15G/18.5P and above power...
CT100 series inverters Installation and wiring 3.4Peripheral components and instructions 3.4.1 Standard peripheral components Figure 3-7 Standard peripheral components...
CT100 series inverters Installation and wiring 3.4.2 Functions of peripheral components Table 3-2 Functions of peripheral components Name Functions Cut off the power and protect the latter when the latter devices have failure. Circuit breaker Select the circuit breaker of the breaking current by 2 times of the inverter.
CT100 series inverters Installation and wiring 3.4.3 Specifications of the cables, the circuit breakers and the contactors Table 3-3 Specifications of the cables, the circuit breakers and the contactors Rated current Cables of Circuit Braking of contactors Inverter model main...
CT100 series inverters Installation and wiring when the CT100-4T-132G/160P inverter is CT100-4T-160G/185P equipped with CT100-4T-185G/200P external braking CT100-4T-200G/220P 150*2 units. CT100-4T-220G/250P 150*2 CT100-4T-250G/285P 185*2 CT100-4T-285G/315P 150*3 CT100-4T-315G/355P 150*3 CT100-4T-355G 150*3 1280 CT100-4T-400G 150*4 1380 1035 CT100-4T-500G 150*4 1720 1290 Note: When the inverter is built-in with braking units, the power and resistance of the braking resistors should be as required above the table, otherwise the damage to the inverter may occur.
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CT100 series inverters Installation and wiring Figure 3-9 CT100-4T-15G/18.5P~CT100-4T-22G/37P Figure 3-10 CT100-4T-30G/37P~CT100-4T-37G/45P...
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CT100 series inverters Installation and wiring Figure 3-11 CT100-4T-45G/55P~CT100-4T-55G/75P Figure 3-12 CT100-4T-75G/90P~CT100-4T-110G/132P...
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CT100 series inverters Installation and wiring Figure 3-13 CT100-4T-132G/160P~CT100-4T-200G/220P Figure 3-14 CT100-4T-220G/250P~CT100-4T-315G/355P...
CT100 series inverters Installation and wiring Figure 3-15 CT100-4T-355G~CT100-4T-500G 3.5.2 Functions of the main circuit terminals Table 3-4 Functions of the main circuit terminals Terminals Function R, S, T Three-phase power input terminals Reserved terminals for external braking (+), (-)
CT100 series inverters Installation and wiring U, V, W Three-phase AC output terminals Grounding terminal (PE) 3.6 Standard wiring diagram Figure 3-15 Standard wiring diagram 3.7 Wiring of terminals in main circuit 3.7.1 Power supply wiring of main circuit 1. Circuit breakers A circuit breaker (MCCB) suitable for the inverter power is needed between the three-phase AC power supply and the power input terminals (R, S and T).
CT100 series inverters Installation and wiring 2. AC contactor To cut off the input power of the inverter effectively at system failure, the AC contactor is needed to be installed at the input side to control the switching on-off power supply of main circuit safely.
CT100 series inverters Installation and wiring safety and good ventilation when installing the braking resistor because its temperature will rise during energy consumption. When connecting the braking unit, do not connect (+) and (-) reversely or connect (+) and (-) with the braking resistor directly. Otherwise, damage to the inverter or a fire may occur.
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CT100 series inverters Installation and wiring Figure 3-18 Energy feedback unit wiring of main circuit 4. Common DC bus The common DC bus is widely applied to the multi-motor drive applications in paper machinery, textile, chemical fiber etc. At any time, some motors are in the electric state while others are in the regenerative braking (power generation) state.
CT100 series inverters Installation and wiring Figure 3-19 Wiring of common DC bus Note: If connecting the DC bus directly for two inverters, make sure the models are the same and power on at the same time. 5. Grounding cable (PE) To guarantee safety and avoid electric shock or fires, the grounding terminals (PE) of the inverter should be grounded properly.
CT100 series inverters Installation and wiring 3.8.3 Pins of the control plate Table 3-5 Pin instructions of the control plate Instructions RS485 terminating resistor setting Short circuit the pins 1 and 2 of X1 by short-circuit module, the terminating resistor of 120Ωis used for RS485 bus;...
CT100 series inverters Installation and wiring Short circuit the pins 1 and 2 of X13 by short-circuit module, the terminal +10V/5V supplies power +10V; Short circuit the pins 2 and 3 of X13 by short-circuit module, the terminal +10V/5V supplies power +5V.
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CT100 series inverters Installation and wiring Switch input DI1~DI7 Input specifications: 24V, 5mA terminals 1~7 Pulse input frequency range: High speed pulse 0~50kHz input or switch input High level voltage: 24V +24V power supply or external power Internal isolation from GND...
CT100 series inverters Installation and wiring T1A-T1B: normally closed T1A-T1C: normally open T1A/T1B/T1C Relay output Contact capacity: 250VAC/3A, 30VDC/1A Relay output T2A-T2B: normally closed T2A-T2C: normally open T2A/T2B/T2C Relay output Contact capacity: 250VAC/3A, 30VDC/1A Commun RS485 ication 485+/485- communication RS485 communication interface...
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CT100 series inverters Installation and wiring Figure 3-24 Wiring of PNP type source current Note: Be sure to remove the short-circuit plate between +24V and PW and connect the plate between PW and COM. By using the external power supply, the wiring of the external controller for the...
CT100 series inverters Installation and wiring Figure 3-26 Wiring of PNP type source current Note: Be sure to remove the short-circuit plate between +24V and PW. 3.9 EMC problems in wiring 3.9.1 General knowledge of EMC EMC is the abbreviation of electromagnetic compatibility, which means the...
CT100 series inverters Installation and wiring certain electromagnetic environment. 3.9.2 Noise control All the connections to the control terminals must use shielded wire. And the shield layer of the wire must ground near the wire entrance of the inverter. The ground mode is 360 degree annular connection formed by cable clips.
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CT100 series inverters Installation and wiring common ground wire, which not only flows into the inverter but also may flow into other devices via the ground wire, which may lead the leakage circuit breaker, relay or other devices to malfunction.
CT100 series inverters Keypad operation procedure 4 Keypad operation procedure 4.1 Keypad The keypad consists of three parts for unit/status LEDs displaying, parameters displaying and key operation, as shown below. Figure 4-1 Keypad 4.1.1 Unit and status LEDs Table 4-1 Unit and status LEDs...
CT100 series inverters Keypad operation procedure On: The inverter is running. Run status LED Off: The inverter stopped. Blinking: The inverter is in dormant state. On: The inverter is in the reverse running state. Forward/Reverse Off: The inverter is in the forward running state or stopped.
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CT100 series inverters Keypad operation procedure used to start the inverter for parameter self-identification. After function group confirmation of the 1st level menu, enter the 2nd level menu; After function group confirmation of the 2nd level menu, enter the 3rd level menu;...
CT100 series inverters Keypad operation procedure Adjust the frequency; Potentiom eter Adjust the torque. Note: [1] Select the edit step to be ones, tens or hundreds via the right-shift key. [2] See function code (F05.04) for multi-function selection. [3] After sending a stop command, you need to run the clear command in the current run command reference mode.
CT100 series inverters Keypad operation procedure 4.2.3 Motor parameter self-identification To obtain good control performance, the motor must be self-identification of the parameters to obtain the exact parameters of the controlled motor; you must input correct motor parameters according to the name plate before identification, CT series inverters will match the parameters with the standard motor parameters.
CT100 series inverters Keypad operation procedure 4.3 Display the parameters 4.3.1 Running state In the running state, the inverter has a total of 19 state parameters to be selected whether to display, including the running frequency, set frequency, bus voltage,...
CT100 series inverters Keypad operation procedure 4.5 Power on at the first time Please carry out wiring in accordance with the technical requirements in Chapter 3. The flow chart for power on at the first time is as follows:...
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CT100 series inverters Keypad operation procedure Figure 4-2 First power flow chart...
Function parameters 5 Function parameters CT100 series inverters have 16 groups of function codes F00~F14 and factory group F15. The function codes have been divided into three levels. For example, “F08.08” means the eighth function code in the P8 function group. F15 group is factory group, and users are forbidden to access these parameters.
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CT100 inverter Function parameters verification and displays “0. 0. 0. 0. 0.”. You can enter only by inputting the correct user password. For the factory setting parameter zone, only factory can enter. (Remind that the users cannot modify the factory parameters by themselves;...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: keypad potentiometer AI0 1: analog input AI1 2: analog input AI2 Auxiliary F00.03 frequency 3: HDI pulse input ○ source Y 4: process PID output 5: multi-step speed 6: 485 communication 0: relative to the max.
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Carrier Depend F00.11 1.0~15.0kHz 0.1kHz ○ frequency on model 0: PWM optimization 1 F00.12 1: PWM optimization 2 ☆ optimization 2: PWM optimization 3 0: invalid F00.13 AVR function...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Rated speed of Depend F01.04 asynchronous 0~36000RPM 1RPM ☆ on model motor Rated voltage Depend F01.05 0~500V ☆ asynchronous on model motor Rated current of Depend F01.06 asynchronous...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value F02 Group Start and stop control 0: start at the starting frequency F02.00 Start mode 1: start after DC braking ☆ 2: start after rotating speed tracking Start delay time F02.01...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: decelerate to stop F02.10 Stop mode ○ 1: coast to stop Dead time of F02.11 0.0~2000.0s 0.1s 0.0s ○ FWD/REV Starting frequency F02.12 0.00~F00.06 0.1s...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: straight line V/F curve 1: multi-dots V/F curve F03.00 V/F curve ☆ 2: 2.0 power low torque V/F curve Torque 0.0% (automatic), 0.1%~ F03.01 0.1% 1.0%...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Low frequency surge F03.11 0.0~1.0 ○ suppression factor High frequency surge F03.12 0.0~1.0 ○ suppression factor Motor energy 0: invalid F03.13 saving ☆ 1: valid operation F04 Group Vector control...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value F04.07 Reserved 50%~200% 100% ○ Speed loop 0ms~100ms F04.08 ○ filter time G type 150.0% Upper torque 0.0~200.0% (inverter rated F04.09 0.1% ○ limit current) P type...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value F05 Group HMI interface Chinese and 0: Chinese F05.00 English ☆ 1: English (reserved) language 0: no actuation Parameter F05.01 1: restore default value ☆...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Linear speed F05.07 display 0.1~999.9% 0.1% 1.0% ○ correction BIT0: running frequency (Hz BIT1: set frequency (Hz flickers) BIT2: bus voltage (V on) BIT3: output current (A on) BIT4: output voltage (V on) BIT5: rotating speed (rpm on)
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value BIT0: torque setting (% on) BIT1: keypad potentiometer AI0 (V on) BIT2: analog input AI1(V on) Displayed BIT3: analog input AI2(V on) F05.09 parameters 2 0X01 ○...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Converting F05.13 module -20.0~100.0℃ 0.1℃ ● temperature Rectification F05.14 bridge -20.0~100.0℃ 0.1℃ ● temperature Software F05.15 0.00~655.35 0.01 ● version Accumulative F05.16 0~65535h ●...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 12: terminal DOWN Functions of 13: UP/DOWN setting clear F06.06 DI6 terminal 14: UP/DOWN setting cleared temporarily 15: multi-step speed pause Functions of F06.07 DI7 terminal 16: multi-step speed terminal...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value center frequency) 33: counter reset 34~39: reserved DI terminal filter F06.09 1~15 ○ time 0: two-wire control mode 1 1: two-wire control mode 2 Terminal control F06.10 ☆...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Corresponding setting of F06.16 keypad -100.0%~100.0% 0.1% 100.0% ○ potentiometer AI0 upper limit Keypad F06.17 potentiometer 0.00s~10.00s 0.01s 0.10s ○ AI0 filter time F06.18 AI1 lower limit 0.00V~F06.20 0.01V...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value HDI lower limit F06.28 0.00kHz~F06.30 0.01kHz 0.00kHz ○ frequency Corresponding setting of HDI F06.29 -100.0%~100.0% 0.1% 0.0% ○ lower limit frequency HDI upper limit F06.30 F06.28~50.00kHz 0.01kHz 50.00kHz...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 13: specified count value arrival 14: simple PLC stage is completed 15: simple PLC cycle is completed 16: running time arrival 17~20: reserved 0: running frequency 1: ramp reference F07.05...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value AO1 output voltage F07.11 F07.09~10.00V 0.01V 10.00V ○ (current) upper limit Corresponding setting of AO2 F07.12 0.0%~100.0% 0.1% 0.0% ○ output lower limit AO2 output voltage F07.13...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: No protection 1: ordinary motor (with low Motor overload speed compensation) F08.00 ☆ protection 2: variable frequency motor (without low speed compensation) Motor overload F08.01 20.0%~120.0%...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value G type 160% Overcurrent F08.07 stall protection 50~200% ○ current P type 120% Overcurrent F08.08 stall frequency 0.00~50.00Hz/s 0.01Hz/s 10.0Hz/s ○ decreasing ratio Overcurrent 0: always valid F08.09...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: no fault 1: ACC overcurrent (E.oC1) 2: DEC overcurrent (E.oC2) 3: constant speed Previous 2 fault F08.16 ● overcurrent (E.oC3) type 4: ACC overvoltage (E.oU1) 5: DEC overvoltage (E.oU2) 6: constant speed overvoltage (E.oU3)
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Frequency at F08.19 0.01Hz ● current fault Current at F08.20 0.1A ● current fault Bus voltage at F08.21 0.1V ● current fault Input terminal F08.22 status at current ●...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value PID output F09.04 upper limit -100.0%~100.0% 0.1% 100.0% ○ (reserved) PID output F09.05 lower limit -100.0%~100.0% 0.1% 0.0% ○ (reserved) Proportional F09.06 0.00~100.00 0.01 0.10 ○...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Saltation 0.0 ~ 50.0% (relative to the F10.04 frequency 0.1% 0.0% ○ wobble amplitude) amplitude Wobble rise F10.05 0.0~3000.0s 0.1s 5.0s ○ time Wobble down F10.06 0.0~3000.0s...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Multi-step F11.06 speed -100.0~100.0% 0.1% 0.0% ○ command 6 Multi-step F11.07 speed -100.0~100.0% 0.1% 0.0% ○ command 7 Multi-step F11.08 speed -100.0~100.0% 0.1% 0.0% ○...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: stop after a single run 1: run at the final value after a F11.16 PLC work mode ○ single run 2: circulate to run 0: disabled PLC power F11.17...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Running time of F11.28 0.0~6553.5s(h) 0.1s(h) 0.0s ○ step 6 Running time of 0.0~6553.5s(h) F11.29 0.1s(h) 0.0s ○ step 7 Running time of F11.30 0.0~6553.5s(h) 0.1s(h)
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value 0: no check (N, 8,1) for RTU 1: even check (E, 8,1) for 2: odd check (O, 8,1) for RTU F12.02 Data check ○...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Jogging running F13.02 0.1~3000.0s 0.1s 20.0S ○ DEC time F13.03 ACC time 1 0.1~3000.0s 0.1s 20.0S ○ F13.04 0.1~3000.0s DEC time 1 0.1s 20.0S ○...
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CT100 inverter Function parameters Function Detailed instruction of Default Name Min. unit Modify No. code parameters value Set running F13.17 0~65535h 65535h ○ time F14 Group Reserved functions F14.00~ Reserved ● F14.09 F15 Group Factory parameters Factory 0~65535 F15.00 ***** ○...
CT100 inverter Detailed instructions of function parameters 6 Detailed instructions of function parameters 6.1 Basic function (F00 group) Motor control mode F00.00 Setting range: 0~2 Default value: 0 0: V/F control It is suitable in cases with low speed control precision and where one inverter drives multi-motors, such as fans and water pumps.
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CT100 inverter Detailed instructions of function parameters F00.02 Main frequency source X Setting range: 0~8 Default value: 0 0: keypad digit The frequency of the inverter is set by F00.09. 1: keypad potentiometer AI0 The frequency of the inverter is set by the keypad potentiometer. 2: analog input AI1 3: analog input AI2 The frequency of the inverter is set by analog input terminals.
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CT100 inverter Detailed instructions of function parameters 2: analog input AI2 3: HDI pulse input 4: Process PID output 5: multi-step speed 6: 485 communication The Y frequency source has the same meaning as the X frequency source. Reference object of Y Setting range: 0~1 F00.04 Default value: 0...
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CT100 inverter Detailed instructions of function parameters frequency F00.07 50.00Hz Lower limit Setting range: 0.00Hz ~ Default value: F00.08 frequency 0.00Hz F00.08 The upper and lower limit frequency is the running maximum and minimum frequency of the motor according to the requirements of production process. Keypad frequency Setting range: 0.00Hz ~...
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CT100 inverter Detailed instructions of function parameters Carrier frequency low → high Motor noise large → small Motor temperature rise high → low Inverter temperature rise low → high Output current waveform bad → good Leakage current small → large External radiation interference small →...
CT100 inverter Detailed instructions of function parameters A total of 4 groups of ACC/DEC time selection: Group 0: F00.14, F00.15 Group 1: F13.03, F13.04 Group 2: F13.05, F13.06 Group 3: F13.07, F13.08 The ACC/DEC time can be selected by the multi-function digital input terminal (F06.01 ~...
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CT100 inverter Detailed instructions of function parameters asynchronous motor 3000.0kW Depend on model Rated frequency of Setting range: 10.00Hz ~ Default value: F01.03 asynchronous motor 50.00Hz F00.06 Default value: Rated speed of Setting range: ~ F01.04 Depend on asynchronous motor 36000rpm model Default value:...
CT100 inverter Detailed instructions of function parameters dynamic autotuning. The dynamic autotuning needs to decouple the motor and load (no load). Select the dynamic autotuning, after completing the stator and rotor resistance identification, the motor will accelerate to 2/3 of the rated motor frequency in accordance with F00.14, maintain for a period of time, decelerate to zero speed in accordance with F00.15 and complete motor parameter dynamic autotuning.
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CT100 inverter Detailed instructions of function parameters Starting Setting range: 0.00 Default value: ~ F02.02 frequency 1.50Hz 20.00Hz Hold time of Default value: F02.03 Setting range: 0.0~60.0s starting frequency 0.0s To ensure the torque at start-up, set the appropriate starting frequency. In addition, set up magnetic flux to wait for the start of the motor, so that the starting frequency maintains a certain time before acceleration.
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CT100 inverter Detailed instructions of function parameters Figure 6-1 Constant ACC/DEC curve 1: S curve (reserved) Terminal characteristic Default F02.07 Setting range: 0~1 selection after power on value: 0 When the run command selection (F00.01) is the terminal control, the system will automatically detect the status of the running terminal after power on.
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CT100 inverter Detailed instructions of function parameters switches to the opposite direction. Figure 6-2 Forward and reverse dead time Default Starting frequency Setting range: 0.00 ~ F02.12 value: before stop DC braking F00.06 0.00Hz Waiting time before Default Setting range: 0.0~60.0s F02.13 stop DC braking value: 0.0s...
CT100 inverter Detailed instructions of function parameters frequency (reserved) When the inverter decelerates to stop and the frequency is reduced to the frequency for deceleration to stop (F02.16), the inverter will block the pulse output after delay time of stop frequency(F02.17). lower limit Actuation when running...
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CT100 inverter Detailed instructions of function parameters Figure 6-3 V/F curve Setting range: 0.0 % (automatic) Torque Default F03.01 compensation value: 1.0% 0.1%~10.0% (manual) Torque Default F03.02 compensation Setting range: 0.0%~50.0% value: 20.0% cut-off F03.01 Torque compensation Refer to the motor rated voltage (F01.05) to set the voltage compensation at zero frequency.
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CT100 inverter Detailed instructions of function parameters stator voltage drop and generate enough torque, ensure the motor runs normally. The torque compensation amplitude should be set appropriately according to the load conditions, excessive compensation in startup will cause a great current impact.
CT100 inverter Detailed instructions of function parameters Frequency Setting range: 0.00Hz ~ Default value: F03.10 threshold of surge 30.00Hz F01.06 suppression Low frequency F03.11 surge suppression Setting range: 0.0~1.0 Default value: 0.2 factor High frequency F03.12 surge suppression Setting range: 0.0~1.0 Default value: 0.0 factor For high-power motors, the motor will surge badly at a certain frequency in V/F...
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CT100 inverter Detailed instructions of function parameters High speed Setting range: F04.02 ~ Default value: F04.05 switching 10.00Hz F00.06 frequency The speed loop PI adjustment is used to output the torque current so that the deviation of the speed command and the motor speed tends to zero. F04.00/F04.03 proportional gain: when it increases, responsiveness will increase.
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CT100 inverter Detailed instructions of function parameters when the motor speed is low at overload, otherwise reduce the parameter, which can suppress the speed static deviation effectively. Setting range: 0ms ~ Default value: F04.08 Speed loop filter time 100ms In vector control mode, the speed loop regulator outputs torque current command, which is used to filter the torque command.
CT100 inverter Detailed instructions of function parameters output frequency will drop, when the inverter output frequency reaches the lower limit frequency, the inverter keep running at the lower limit frequency. (1~5: corresponds to 200% of the inverter rated current). Setting range: -200.0% ~ Default F04.11 Keypad torque...
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CT100 inverter Detailed instructions of function parameters Default F05.02 Parameter copy Setting range: 0~1 value: 0 0: reserved 1: reserved Default F05.03 User password Setting range: 0~65535 value: 0 Protect the parameters of the inverter. 0000: no password protection. 1 ~ 65535: optional password. If you need to query and modify the inverter parameters, you must enter a matching password, only after the password verification, you can carry out the follow-up operation.
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CT100 inverter Detailed instructions of function parameters Rotating speed display Setting range: Default ~ F05.06 correction value: 100.0 999.9% It is used to correct the rotating speed display. After changing the rotating speed display correction, the displayed rotating speed = 60*running frequency * F05.06/(motor pole number*100.0) Linear speed display Default...
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CT100 inverter Detailed instructions of function parameters Displayed parameters 2 Setting range: 0 ~ Default value: F05.09 when running 0X0000 0xFFFF BIT0: torque setting (% on) BIT1: keypad potentiometer AI0 (V on) BIT2: analog input AI1 (V on) BIT3: analog input AI2 (V on) BIT4: motor overload percentage (% on) BIT5: inverter overload percentage (% on) BIT6~15: reserved...
CT100 inverter Detailed instructions of function parameters current 3000.0A current Converting Setting range: -20.0 ~ Displays inverter F05.13 module module temperature 100.0℃ temperature Rectification Setting range: -20.0 ~ Displays rectifier F05.14 bridge module temperature 100.0℃ temperature Software Setting range: 0.00 ~ Display control software F05.15 version...
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CT100 inverter Detailed instructions of function parameters Functions of HDI terminal Default F06.08 Setting range: 0~39 switch input value: 0 These parameters are used to set the function of the digital multi-function input terminal. The functions that can be selected are shown in the following table: Set the Features Description...
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CT100 inverter Detailed instructions of function parameters Set the Features Description value Multi-step speed Shield the function of multi-speed terminals and pause keep the set value as the current status. Multi-step speed 16 steps speed control can be realized by the terminal 1 combination of these four terminals.
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CT100 inverter Detailed instructions of function parameters Set the Features Description value Torque control Switch form torque control mode to speed control disabled mode. Counter triggered Enable the pulse counter. PID control Temporary PID invalid and the inverter will output at pause the current frequency.
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CT100 inverter Detailed instructions of function parameters Figure 6-7 Two-wire control 1: two-wire control mode 2 Enabling is separated from direction. START/STOP command is determined by FWD terminal. Direction is determined by REV terminal. Figure 6-8 two-wire control 2 2: three-wire control mode 1 This mode defines the three-wire running terminal (THREE) as the enabling terminal.
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CT100 inverter Detailed instructions of function parameters Figure 6-9 three-wire control 1 3: three-wire control mode 2 This mode defines the three-wire running terminal (THREE) as the enabling terminal. The running command will be generated by FWD and REV, and both control the running direction at the same time.
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CT100 inverter Detailed instructions of function parameters overlaid. 1: valid, clear after power off 2: invalid 3: valid in running, clear after power off Keypad potentiometer Setting range: 0.00 ~ Default value: F06.13 AI0 lower limit 0.00V 10.00V Corresponding setting of keypad Setting range: -100.0 ~...
CT100 inverter Detailed instructions of function parameters HDI upper limit Setting range: 0.00 ~ Default value: F06.30 frequency 50.00kHz 50.00kHz Corresponding Setting range: -100.0 ~ Default value: F06.31 setting of HDI upper 100.0% 100.0% limit frequency HDI frequency input Setting range: 0.00 ~ Default value: F06.32...
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CT100 inverter Detailed instructions of function parameters When the output frequency of the inverter is at the upper bound of FDT level, the output signal is valid; when the output frequency is at the lower bound of FDT level, the output signal is invalid. 4: forward running The output signal is valid when the inverter is running forward.
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CT100 inverter Detailed instructions of function parameters signal is valid. 14: simple PLC stage is completed 15: simple PLC cycle is completed 16: running time arrival The inverter has accumulated more than F13.17 and the output signal is valid. 17~20: reserved Setting range: Default...
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CT100 inverter Detailed instructions of function parameters 0~10V 11: AI2 12: pulse frequency HDI 0.1Hz to 50.00kHz Corresponding setting of Setting range: 0.0 ~ Default value: F07.08 0.0% AO1 output lower limit 100.0% AO1 output voltage Setting range: 0.00 ~ Default value: F07.09...
CT100 inverter Detailed instructions of function parameters For different applications, the corresponding value of 100.0% high speed pulse output is different. For details, please refer to description of each application. 10V(20mA)/50.00KHz 100.0% Figure 6-12 Relationship between HDO and corresponding setting 6.9 Fault and protection (F08 group) Motor overload Default...
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CT100 inverter Detailed instructions of function parameters Figure 6-13 Overload protection time and current ratio The time for the ordinary motor should be shortened appropriately according to the frequency. Overload current output ratio = (inverter output current/maximum load current) * 100% When the overload current output ratio is less than or equal to 221%, the time is calculated according to the curve.
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CT100 inverter Detailed instructions of function parameters detection 4: overload warning is valid in constant speed running, alarm (E.oL3) and stop after detection Overvoltage stall Default F08.05 Setting range: 0~1 selection value: 1 0: disabled 1: enabled Overvoltage stall Default F08.06 Setting range: 110~150% protection voltage...
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CT100 inverter Detailed instructions of function parameters Frequency Default F08.10 decreasing point at Setting range: 70.0~110.0% value: 80.0% sudden power loss Frequency Default Setting range: 0.00Hz /s ~ F08.11 decreasing ratio at value: F00.06 sudden power loss 0.00Hz After the grid powers off, bus voltage decreases to frequency decreasing point at sudden power loss.
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CT100 inverter Detailed instructions of function parameters 0: no fault 1: ACC overcurrent (E.oC1) 2: DEC overcurrent (E.oC2) 3: constant speed overcurrent (E.oC3) 4: ACC overvoltage (E.oU1) 5: DEC overvoltage (E.oU2) 6: constant speed overvoltage (E.oU3) 7: bus undervoltage fault (E.Lv) 8: inverter unit U phase protection (E.oUT1) 9: inverter unit V phase protection (E.oUT2) 10: inverter unit W phase protection (E.oUT3)
CT100 inverter Detailed instructions of function parameters Bus voltage at Display the bus voltage at the current F08.21 current fault fault This value is displayed in decimal digits. Display the state of all digital input terminals in the current fault. BIT3 BIT2 BIT1...
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CT100 inverter Detailed instructions of function parameters is the PID control reference. PID reference Default F09.00 Setting range: 0~5 channel value: 0 0: digital reference (F09.01) 1: AI1 2: AI2 3: HDI 4: multi-step speed 5: 485 communication When the frequency source selects PID, the parameter decides the target reference channel for the process PID.
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CT100 inverter Detailed instructions of function parameters PID output upper limit Setting range: -100.0 ~ Default value: F09.04 (reserved) 100.0% 100.0% PID output lower limit Setting range: -100.0 ~ Default value: F09.05 (reserved) 100.0% F09.04 PID output setting frequency or voltage upper limit. F09.05 PID output setting frequency or voltage lower limit.
CT100 inverter Detailed instructions of function parameters 100.00s 0.10s Set the sampling cycle of the feedback signal, the smaller the parameter, the faster the system responds to the reference and feedback deviation. The faster the sampling cycle has high requirements on the association of the system PID gain and may lead to system oscillation.
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CT100 inverter Detailed instructions of function parameters Jump frequency Setting range: 0.00 Default value: ~ F10.01 0.00Hz F00.06Hz Jump frequency Setting range: 0.00 Default value: ~ F10.02 0.00Hz amplitude F00.06Hz In order to avoid the mechanical resonance point, you can set the jump frequency range of the inverter.
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CT100 inverter Detailed instructions of function parameters Figure 6-17 Wobble running Wobble function indicates that the inverter output frequency takes the set frequency in the center and wobbles up and down. F10.03 is used to calculate the wobble amplitude. Wobble amplitude = F10.03 * set frequency.
CT100 inverter Detailed instructions of function parameters Figure 6-18 Designated count value and preset count value 6.12 Multi-step speed and PLC (F11 group) Simple PLC function can enable the inverter change its output frequency and directions automatically according to preset running time. For multi-step speed function, the output frequency can be changed only by multi-step terminals.
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CT100 inverter Detailed instructions of function parameters command 15 Table 6-3 Multi-step speed command terminals F11.16 PLC work mode Setting range: 0~2 Default value: 0 0: stop after a single run The inverter stops automatically after completing a single cycle and it cannot start until it receives a run command.
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CT100 inverter Detailed instructions of function parameters BIT1 BIT0 BIT3 BIT2 BIT5 BIT4 BIT7 BIT6 BIT9 BIT8 BIT11 BIT10 BIT13 BIT12 BIT15 BIT14 BIT1 BIT0 BIT3 BIT2 BIT5 BIT4 BIT7 BIT6 BIT9 BIT8 BIT11 BIT10 BIT13 BIT12 BIT15 BIT14 After selecting the corresponding ACC and DEC time, transform the combined 16-bit binary into 4-bit hexadecimal and input the corresponding function codes.
CT100 inverter Detailed instructions of function parameters Default F12.03 Response delay Setting range: 0~200ms value: 5ms Set the delay time when the inverter responses it after receiving the data of the master. Communication Setting range: 0 .0s , 0.1 ~ Default F12.04 timeout detection time...
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CT100 inverter Detailed instructions of function parameters time 3000.0s 20.0s Jogging running DEC Setting range: 0.0 ~ Default value: F13.02 time 20.0s 3000.0s F13.00: the set frequency for jogging running. F13.01: the time it takes for the output frequency of the inverter increasing from zero frequency to the maximum frequency F00.06.
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CT100 inverter Detailed instructions of function parameters forced deceleration switch. FDT level detection Setting range: 0.00 ~ Default value: F13.10 value 50.00Hz F00.06 Setting range: 0.0 ~ Default value: F13.11 FDT lag detection 5.0% 100.0% Figure 6-19 Relationship between output frequency and FDT output The FDT output is valid when the output frequency reaches the FDT level detection value (F13.10) during the frequency increasing.
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CT100 inverter Detailed instructions of function parameters Figure 6-20 FDT level Setting range: 0.00 Default ~ F13.13 Droop control value: 0.0 10.00Hz When several motors drive the same load, each motor's load is different because of the difference of motor's rated speed. The load of different motors can be balanced through droop control function which makes the speed droop along with load increasing.
CT100 inverter Detailed instructions of function parameters harmonics will increase slightly. Running mode of Default F13.16 Setting range: 0~1 cooling fan value: 0 0: Normal running mode 1: Power up running Default F13.17 Set running time Setting range: 0~65535 value: 0 6.15 Reserved functions (F14 group) F14.00~F14.09 Reserved...
CT100 inverter Faults and solutions 7 Faults and solutions 7.1 Common faults and solutions The inverter may have following faults during running. Please refer to the following methods for simple fault analysis: 7.1.1 No display after power on Check that the inverter input power is consistent with the rated voltage of the inverter.
CT100 inverter Faults and solutions module may be damaged, please ask for service. If there is no output voltage, the drive board or output module may be damaged, please ask for service. 7.2 Fault information and solutions When the inverter has fault in use, refer to the fault codes and fault states of F08.16~F08.23.
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CT100 inverter Faults and solutions Code Type Reason Solution 1. The input voltage has 1. Install the input reactor Constant speed changed abnormally 2. Add the appropriate E.oU3 running 2. The load inertia is too energy consumption overvoltage large braking components The grid voltage is too Check the grid input E.Lv...
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CT100 inverter Faults and solutions Code Type Reason Solution 2. Phase or ground short 3. Dredge the duct or circuit of output three replace the fan phases 4. Reduce the ambient 3. The duct is blocked or temperature the fan is damaged 5.
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CT100 inverter Faults and solutions Code Type Reason Solution 1.PID feedback 1. Check the PID disconnection feedback signal cable PID feedback E.PIDE disconnection 2.PID feedback source 2. Check the PID disappears feedback source 1. Set the appropriate 1. Incorrect baud rate baud rate setting 2.
CT100 inverter Daily maintenance 8 Daily maintenance The environmental temperature, humidity, salt mist, dust, cotton or vibration may cause the faults of the inverter. In order to prevent the faults of the inverter and make it run smoothly in high-performance for a long time, you must check the inverter periodically.
CT100 inverter Daily maintenance Check item Check content Method Criterion voltage Ammeter or Inverter output displayed current parameters Voltmeter or Inverter output displayed voltage parameters The difference between Rectifier bridge, displayed temperature and converter F05.13 and ambient temperature is not module F05.14 temperature...
CT100 inverter Daily maintenance 8.3 Replacement of wear parts The inverter fan and electrolytic capacitor are easy to be damaged. In order to ensure the inverter runs safely without faults for a long term, you need to replace the wear parts periodically. The replacement time for wear parts is as follows: ◆...
CT100 inverter Communication protocol 9 Communication protocol The CT100 series inverters provide RS485 communication interface. You can realize centralized control via PC/PLC (set the run commands and function parameters of the inverter, read the work state and fault information of the inverter) to meet the specific requirements.
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5. Communication data format The Modbus protocol communication data format of CT100 series inverters is as follows: In RTU mode, the minimum interval time should be at least 3.5 bytes for message transmission, which is the easiest way to achieve a variety of character time at the baud rate.
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CT100 inverter Communication protocol Interval time of 3.5 bytes CMD (command instruction) and DATA Command code: 03H, read N words (at most 16 words can be read) For example: the baud rate 19200bps, even check (E, 8,1) for RTU, read continuous two data from the inverter F06.19 with the slave address of 01.
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CT100 inverter Communication protocol Low bit of F00.09 data Low bit of CRC CHK High bit of CRC CHK Slave response message High bit of F00.09 address 00H (Function code group) Low bit of F00.09 address 09H (Function code bit) High bit of F00.09 data Low bit of F00.09 data Low bit of CRC CHK...
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CT100 inverter Communication protocol int i; unsigned int crc_value=0xffff; while(data_length--) crc_value^=*data_value++; for(i=0;i<8;i++) if(crc_value&0x0001) crc_value=(crc_value>>1)^0xa001; else crc_value=crc_value>>1; return(crc_value); Fault message response The slave uses functional code fields and fault addresses to indicate it is a normal response or some error occurs (named as objection response). For normal responses, the slave shows corresponding function codes, digital address or sub-function codes as the response.
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CT100 inverter Communication protocol Error code and meaning Modbus abnormal code Code Name Meaning The command from master cannot be executed. This Illegal command is only for new version and this version command cannot realize. Slave is in fault state and cannot execute it.
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CT100 inverter Communication protocol Note: Some parameters cannot be changed when the inverter is in the running state and some parameters cannot be changed in any state. The setting range, unit and relative instructions should be paid attention to when modifying the function code parameters.
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CT100 inverter Communication protocol 0005H: -E.Lv- status Communication set frequency (-10000~10000, 10000 2000H corresponds to 100.00%, -10000 corresponds to -100.00%) Torque set value (-1000~1000, 2001H 1000 corresponds to 100.0%) The address of Upper limit frequency setting (0~ 2002H communication Fmax, unit: 0.01Hz) setting value PID reference (0~1000, 1000 2003H...
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CT100 inverter Communication protocol Input terminal status (000 to 0FF, 3008H unit 01H) Output terminal status (00 to 0F, 3009H unit 01H) Analog AI1 (0.00~10.00V, unit 300AH 0.01V) Analog AI2 (-10.00~10.00V, unit 300BH 0.01V) High speed pulse HDI (0.00~ 300CH 50.00kHz, unit 0.01kHz) PID set value (0~1000, 1000 300DH...
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