Sony TRINITRON CPD-4402 Service Manual

Sony TRINITRON CPD-4402 Service Manual

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SERVICE MANUAL
Picture tube
0.24 mm (center) -0.25mm (edge)
aperture grill pitch
19 inches measured diagonally
90-degree deflection
Video image area
(18" maximum viewing image)
Approx. 364.8 X 273.6 mm (w/h)
3/8
(14
x 10
Resolution
Horizontal: Max. 1600 dots
Vertical: Max. 1200 lines
Standard image
Approx. 352 x 264 mm (w/h)
7/8
area
(13
x 10
Input signal
Analog RGB (75 ohms typical)
Video
0.7 Vp-p, Positive
Separate Horizontal and Vertical
Sync
TTL level, Positive or Negative
Video Composite (Sync on Green)
0.3 Vp-p
SPECIFICATIONS
7/8
inches)
1/2
inches)
TRINITRON
CPD-4402
F99
Power Consumption
Maximum
Nominal
Deflection frequency
AC input voltage/current
Dimensions
M a s s
Design and specifications are subject to change without notice.
®
COLOR MONITOR
CPD-4402
AEP Model
Chassis No. SCC-L30N-A
CHASSIS
140 W, 478 BTU/h
100 W, 341BTU/h
Horizontal: 30 to 107 KHz (automatic)
Vertical: 48 to120 Hz (automatic)
220 to 240V, 50/60Hz,
1.0A (RMS) at 240 VAC
449 x 463 x 463 mm (w/h/d)
2/3
7/10
1/5
(17
x 18
x 18
inches)
Approx. 26.0 kg (57 lb 5 oz)

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Summary of Contents for Sony TRINITRON CPD-4402

  • Page 1 CPD-4402 SERVICE MANUAL CPD-4402 AEP Model Chassis No. SCC-L30N-A CHASSIS SPECIFICATIONS Picture tube 0.24 mm (center) -0.25mm (edge) Power Consumption aperture grill pitch Maximum 140 W, 478 BTU/h 19 inches measured diagonally Nominal 100 W, 341BTU/h 90-degree deflection Deflection frequency Horizontal: 30 to 107 KHz (automatic) Video image area (18"...
  • Page 2 CPD-4402 POWER MANAGEMENT MODES If you have VESA's DPMS compliance display card or software installed in your PC, the monitor can automatically reduce its power consumption when not in use. If input from keyboard, mouse, or other input devices is detected, the monitor will automatically "wake up."...
  • Page 3: Table Of Contents

    CPD-4402 TABLE OF CONTENTS Section Title Page SAFETY CHECK-OUT .......................... 4 DISASSEMBLY 1-1. Cabinet/Shield Removal .................... 5 1-2. Service Position ......................5 1-3. D, A, H and N Board Removal ..................5 1-4. Picture Tube Removal ....................6 SAFETY RELATED ADJUSTMENTS 2-1.
  • Page 4: Safety Check-Out

    APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS FONCTIONNEMENT. NE LES REMPLACER QUE PAR DES PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE COMPOSANTS SONY DONT LE NUMERO DE PIECE EST CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS INDIQUE DANS LE PRESENT MANUEL OU DANS DES MANUAL.
  • Page 5: Disassembly

    CPD-4402 SECTION 1 DISASSEMBLY 1-1. CABINET/SHIELD REMOVAL 1-2. SERVICE POSITION Push in the tip of a screwdriver about 5mm to unlock the claw. Cabinet Cabinet Four screws Two claws Bezel assembly Bezel assembly (+ BVTP 4 x 8) A board Top cover Cabinet Three screws...
  • Page 6: Picture Tube Removal

    CPD-4402 1-4. PICTURE TUBE REMOVAL A board Two screws (BVTP 4 x 16) Neck ass'y Deflection yoke Two screws (BVTP 4 x 16) Four screws (Tapping screw 5) Picture tube shield Demagnetization coil Tension spring Anode-cap Stand ass'y (D board) Cushion REMOVAL OF THE ANODE-CAP WARNING:...
  • Page 7: Safety Related Adjustments

    CPD-4402 SECTION 2 SAFETY RELATED ADJUSTMENT When replacing parts shown in the table below, the following 1) Confirm the voltage more than 15.0 VDC between D912 operational checks must be performed as a safety precaution cathode and GND on D Board. against X-ray emissions from the unit.
  • Page 8: Adjustments

    CPD-4402 SECTION 3 ADJUSTMENTS Connect the communication cable of the connector located on the D board on the monitor. Run the service software and then follow these instructions. 1-690-391-21 A-1500-819-A 3-702-691-01 Interface Unit Connector Attachment IBM AT Computer To BUS CONNECTOR as a Jig D-sub mini Din...
  • Page 9: Zero Positions Of Ring Magnets

    CPD-4402 3. Display white crosshatch pattern. 3-7. Vertical and Horizontal Position and 4. Adjust HMC and VMC with 6-pole magnet. Size Specification 5. Display crosshatch pattern with R and B. 6. Adjust H.STAT and V.STAT with 4-pole magnet. 7. Fine adjust H. STAT and V. STAT with use register fH <...
  • Page 10: Diagrams

    CPD-4402 SECTION 4 DIAGRAMS 4-1. BLOCK DIAGRAM (1 of 2) CN1006 CN1005 CN702 CN1003 IC1005 :S-MICRO IC1003 +STBY5V EPROM RESET IC503 P6.7/SCLD DDC CLK RESET ROTATION- H SIZE IC703 P6.6/SDAD DDC DATA ERROR ROTATION P3.7/HSYNCI2 CPU GND1 ROTATION+ IIC DATA P6.0/SDAI CN501 IIC CLK...
  • Page 11 CPD-4402 BLOCK DIAGRAM (2 of 2) CN313 SIGNAL IN B.GND1 B IN B.IN BLUE1 B.OUT G.GND1 SIGNAL IN G IN G.IN G.OUT GREEN1 R.GND1 B OUT R IN R.IN R.OUT RED1 G OUT J001 R OUT IC002 CN315 CN316 RGB OUT IC001 RGB DRIVE CONNECTOR...
  • Page 12: Circuit Boards Location

    CPD-4402 4-2. CIRCUIT BOARDS LOCATION 4-3. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Note: • All capacitors are in µF unless otherwise noted. pF: µµF • When replacing parts shown in the table below, be sure to 50 WV or less are not indicated except for electrolytic. perform the safety related adjustment.
  • Page 13: D Board Schematic Diagram

    CPD-4402 D Board Schematic Diagram CN1002 CN1003 CN1004 CN1001 CN701 :S-MICRO S:MICRO :S-MICRO :S-MICRO TO A BOARD TO A BOARD TO H BOARD TO CONVERGENCE YOKE FOR SERVICE CN309 CN306&310 CN2001 JR603 IC701 :CHIP FB1001 FB1004 STBY STBY LA6510 R1012 JR604 :CHIP :CHIP...
  • Page 14 CPD-4402 D Board Schematic Diagram (1 of 2) CN701 :S-MICRO TO CONVERGENCE YOKE IC701 LA6510 S CONV OUT C1064 R1010 B:CHIP :CHIP INPUT SEL R1070 4.7k :CHIP H.LIN BAL R701 C1031 R1072 R703 B:CHIP 4.7k :CHIP ROTATION R755 C726 -15V C1050 R1001 :RN-CP...
  • Page 15 CPD-4402 D Board Schematic Diagram (2 of 2) CN1002 CN1003 CN1004 CN1001 :S-MICRO S:MICRO :S-MICRO TO A BOARD TO A BOARD TO H BOARD FOR SERVICE CN309 CN306&310 CN2001 JR603 :CHIP FB1001 FB1004 STBY STBY R1012 JR604 :CHIP :CHIP :CHIP :CHIP R1016 FB1002...
  • Page 16 CPD-4402 D BOARD TRANSISTOR VOLTAGE LIST Q501 Q508 Q606 Q702 Q903 volt volt volt volt volt 25.3 D BOARD TRANSISTOR VOLTAGE LIST 11.4 80.0 10.8 Q504 Q513 Q605 24.7 volt volt volt Q502 Q509 Q607 Q703 Q904 -1.8 -0.5 volt volt volt volt...
  • Page 17 CPD-4402 D BOARD WAVEFORMS 3.3 Vp-p (8MHz) 5.8 Vp-p (H) 4.8 Vp-p (V) 12.9 Vp-p (H) 12.8 Vp-p (H) 1.14 KVp-p (H) 12.3 Vp-p (H) 18.7 Vp-p (H) 10.4 Vp-p (H) 1.14 Vp-p (H) 70.0 Vp-p (H) 1.5 Vp-p (V) 55.0 Vp-p (V) D BOARD LOCATOR LIST D609...
  • Page 18 CPD-4402 [CONVERGENCE, DEFLECTION, POWER] — 18 —...
  • Page 19: A Board Schematic Diagram

    CPD-4402 A Board Schematic Diagram CN315 CN316 R351 SG002 1/2W F GND CN313 IC001 R251 C031 1000p MC13289ASP 1/2W J001 500V SIGNAL IN +12V B:CC RGB DRIVE IC002 D311 R151 C352 JW301 LM2402T FB302 1PS226-115 R330 20MM B.GND1 1/2W RGB OUT V901 PICTURE BLUE1...
  • Page 20 CPD-4402 A BOARD WAVEFORMS A BOARD IC VOLTAGE LIST IC001 IC002 IC006 volt volt volt 0.7 Vp-p (H) 0.7 Vp-p (H) 4.2 Vp-p (H) 4.2 Vp-p (H) 57.2 0.7 Vp-p (H) 56.5 IC004 55.5 volt 4.1 Vp-p (H) 49.6 Vp-p (H) 47.1 Vp-p (H) 47.1 Vp-p (H) 80.0...
  • Page 21: H Board Schematic Diagram

    CPD-4402 H Board Schematic Diagram CN2001 R2001 WHT-L 2.7k :S-MICRO R2005 Q2001 D2005 C2002 TO D BOARD D2007 R2004 HSS82 2SA1309A HSS82 CN1004 BUFFER D2006 HSS82 INPUT SEL Q2002 R2002 FB2001 JW(5MM) D2008 2SA1309A HSS82 BUFFER FB2002 JW(5MM) R2003 FB2003 JW(5MM) LED2 FB2004...
  • Page 22: N Board Schematic Diagram

    CPD-4402 N Board Schematic Diagram V.FBP HSYNCO Q805 PLL LOCK R829 R830 R831 2SA1037K CN801 JITTER KILLER FB809 R866 :CHIP TO D BOARD C827 CN1006 6.3V 3.3V R817 HFBP 3.3V :CHIP RESET HSHAPE POC-OUT C812 R841 R843 C828 TEST13 6.8k 0.0022 HD OUT POC-CNT...
  • Page 23 CPD-4402 [DSP] [DSP] (CONDUCTOR SIDE) (COMPONENT SIDE) 1-675-204-11 CN801 R829 C834 R831 IC801 R836 C842 C820 R825 C819 C813 R823 IC803 C817 C818 IC802 R852 C811 N BOARD IC VOLTAGE LIST R808 R816 IC801 CN802 R815 volt R814 N BOARD TRANSISTOR IC802 VOLTAGE LIST All voltages are in V.
  • Page 24: Semiconductors

    CPD-4402 4-4. SEMICONDUCTORS STK391-110 LA6500-FA LA6510 BA05T TLP621D4-Y MARKING SIDE VIEW 2SC3421-Y 2SC1358-Y FMQ-G5FMS D2L40-TA FMC-26UA D4SB60L YG911S2R PST574CMT-T1 CATHODE ANODE RDS.65B 1SS119-25 DTZ-TT11-15B MTZJ-39B HZS9.1NB2 1PS226-115 DTZ4-7C MTZJ-6.2B 1SS367-T3 MA111 RD15ESB3 EGP10D CATHODE RD18ESB2 HSS82 CATHODE RD3.0ESB2 RGP02-17EL- RD3.6ESB2 UF4007G23 RD4.7ESB2 1N4148S...
  • Page 25 CPD-4402 2SK3332 DTC143ESA 2SC3209LK-TP D2L40-TA CATHODE ANODE 2SJ449(1) 2SC2412K-T-146-QR 2SC3311A-QR(TA) 2SK2098-01MR-F119 2SA1037AK-T146-QR 2SA1309A-QRSTA 2SK2843LBSSONY 2SC3941A-QR(TA) IRFU110 LETTER SIDE 1SR139-400T31 D4SB60L-F D3S4M RGP10DG23 HZS5.6NB2TD D2L40-TA ERA34-10TP1 HZU5.6B2TRF 1SS119-25-TD HZT33-02TE D1NS6-TA2 MTZJ-T-77-18 EGP10DPKG23 D1NL40-TA RD10ES-T1B2 RGP10JPKG23 UF4007G23 RD12ES-T1B2 MTZJ-T-77-5.1B ERB91-02-TP1 CATHODE CATHODE CATHODE ANODE ANODE...
  • Page 26: Exploded Views

    CPD-4402 SECTION 5 EXPLODED VIEW • The component parts of an assembly are • Items with no part number and no • Items marked * are not stocked since they are description are not stocked because they indicated by the reference numbers in the seldom required for routine service.
  • Page 27: Packaging Materials

    CPD-4402 Note: Note: Les composants identifies per un trame et une marque The components identified by shading and mark sont critiques pour la securite. Ne les remplacer are critical for safety. Replace only with part number que par une piece portant le numero specifie. specified.
  • Page 28: Electrical Parts List

    CPD-4402 SECTION 6 ELECTRICAL PARTS LIST Note: The components identified by in this manual have been carefully factory-selected for each set in The components identified by shading order to satisfy regulations regarding X-ray and mark are critical for safety. Replace radiation.
  • Page 29 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 30 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 31 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 32 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 33 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 34 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 35 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 36 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 37 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 38 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 39 CPD-4402 Note: Note: The components identified by in this manual have been The components identified by shading carefully factory-selected for each set in order to satisfy regu- and mark are critical for safety. Replace lations regarding x-ray radiation. Should replacement be required, only with part number specified.
  • Page 40 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 41 CPD-4402 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie. REF.NO.
  • Page 42 CPD-4402 English 2000HS74050-1 Printed in USA 9-978-875-01 2000.7...

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