Altec AIR P210WLP-V User Manual
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Altec AIR P210WLP-V User Manual

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P210WLP Series Air Dryer
User's Guide
Models covered:
P210WLP
P210WLP-V
P210W2LP
P212WLP
P212W2LP
P017455 – Rev. N

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Summary of Contents for Altec AIR P210WLP-V

  • Page 1 P210WLP Series Air Dryer User’s Guide Models covered: P210WLP P210WLP-V P210W2LP P212WLP P212W2LP P017455 – Rev. N...

  • Page 3: Welcome & Congratulations

    1. Welcome & Congratulations Congratulations on your purchase of a new PUREGAS P210WLP Series Air Dryer! We here at Altec AIR are very proud of our products, and we are committed to providing you with the best value and service possible.

  • Page 4: Table Of Contents

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 3. Table of Contents 8.10 Setting the Outlet Pressure ....47 1. Welcome & Congratulations ....... 3 8.11 Connecting to Common Alarm Terminals ............. 47 2. Introduction ..........3 8.12 Connecting via Web Browser ....48 8.13 Using the Status Screen .......
  • Page 5 13.16 Compressor Excessive AMP Draw ..88 11.3 Accessories for Your Dryer ....79 13.17 High Compressor Last Run Time 11.4 Ordering Parts from Altec AIR .... 79 Alarm ............89 13.18 Can’t Create a High Compressor Last 12. Service & Repair........80 Run Time Alarm ..........

  • Page 6: Safety & Warning Information

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 4. Safety & Warning Information This section contains general information about safety and warning points to consider and adhere to during installation, operation, and maintenance of your Air Dryer. PLEASE READ THIS SECTION BEFORE PERFORMING ANY OPERATION OR PROCEDURE ON YOUR AIR DRYER.
  • Page 7 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby.
  • Page 8 Dryer section will ensure optimal performance over the lifecycle of your Air Dryer. IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by Altec AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY. CAUTION! This Air-dryer does not contain an internal Surge Protection Device (SPD).

  • Page 9: Overview & Specifications

    5. Overview & Specifications 5.1 Product Description The P210WLP Series Air Dryers from Altec AIR are designed to intake wet ambient air and remove the moisture for delivery to applications requiring a constant, on- demand source of dry, pressurized air. This process is fully automatic and will remain consistent with minimal required periodic maintenance.
  • Page 10 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide P210WLP-V P210WLP P212WLP Output Up to 200 SCFD (5.7 SCMD) @ 100% Duty Cycle Capacity Power 110 – 125 VAC 208 – 253 VAC Requirements 60 HZ 50 – 60 HZ...

  • Page 11: Dryer Function Overview

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 5.5 Dryer Function Overview Component Description Inlet Muffler Minimizes compressor intake noise Compressor Compresses air drawn in by the inlet muffler Coalescing Filter Removes liquid water droplets from the airstream prior to the heatless dryer...

  • Page 12: Installing Your Dryer

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6. Installing Your Dryer 6.1 Safety & Warning Information WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby.

  • Page 13: Before You Begin

    P212WLP models 1 Phase IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by Altec AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY. IMPORTANT! Installation of PUREGAS air-dryers are intended for network telecommunication facilities (non-customer premises) only.

  • Page 14: Included Contents

    (1) 220 VAC Power Cord (P212WLP models) (4) Connector, Male 1/4 MPT Swivel Elbow (1) Precision Bleed Orifice Fitting (1) Rack Mounting U-shaped Bracket (P210WLP-V Excluded) (2) Rack Mounting Ear Brackets (P210WLP-V Excluded) (1) Drawer Slide Pair (P210WLP-V Excluded) (2) Vertical Wall Mount Bracket (P210WLP-V Only) (1) User’s Guide (not shown)

  • Page 15: Required Tools And Materials

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.4 Required Tools and Materials  Medium adjustable wrench  Loctite 222MS  Phillips Head Screwdriver  Cup of soapy water  Box Cutter  1-inch paint brush (recommended) 1.1.1 6.5 Installation Steps 6.5.1 Using a box cutter remove the Dryer from box and all shipping materials.
  • Page 16 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.4 Remove the wooden shipping block from the compressor assembly by removing the single #8-32 x ¾” Philips head screw and pulling the block free. NOTE: Do not discard shipping block. Shipping block must be re- inserted in the case of a future event requiring movement of the dryer (See section 6.7 )
  • Page 17 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.7 For RACK MOUNT installations (See sections 6.5.8 & 6.5.9 for wall mount installations): 6.5.7.1 Extend the drawer slide brackets and separate into two components by pressing down on the black lever and pulling apart.
  • Page 18 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.7.3 Install the larger of the two slide components on the inside walls of the provided U-shaped mounting bracket by inserting two of the supplied 10-32 x 3/8” screws on each side. Use Loctite to secure the screws.
  • Page 19 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.7.5 Install the U-shaped bracket assembly into the server rack by bolting the two mounting ear brackets to the rails of the rack. Refer to the manufacturer of the server rack to determine the hardware necessary for component installation.
  • Page 20 6.5.8.4 Refer to the fastener manufacturer for installation instructions of wall anchors. The minimum necessary fastener tensile/pullout strength is 2,000 pounds per anchor. 6.5.9 For VERTICAL WALL MOUNT installations – P210WLP-V units only (See section 6.5.7 for rack mount installations & section 6.5.8 for horizontal wall mount installations): Page 20 of 96 P017455 –...
  • Page 21 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide NOTE: This section is only applicable for P210WLP-V model units. All other P210WLP series dryers MUST be mounted in a horizontal orientation. 6.5.9.1 Each P210WLP-V dryer is shipped with a standard vertical wall mount installation kit.
  • Page 22 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.10 Verify that the Dryer is powered OFF. 6.5.11 Plug AC Power Cord to Dryer. 6.5.12 Wire or plug the power cord into:  110 - 125 VAC power outlet for the P210WLP model ...
  • Page 23 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.14 Set the System Pressure: With Compressor running: 6.5.14.1 Pull the Capacity Control Valve knob out. 6.5.14.2 Turn the knob until the reading on the pressure gauge is 50 PSI. 6.5.14.3 Push the knob in to lock.
  • Page 24 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide NOTE: Save this fitting for use in low flow applications. It is recommended that the dryer operates with a duty cycle of 10% or greater. 6.5.18 Connect a 3/8” air supply line to the Outlet Port.
  • Page 25 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.5.20.2 Tighten the retaining nut to lock the knob in place. 6.5.21 Check for air leaks: NOTE: This is a general procedure that can be applied to any fitting or hose that has air pressure in it.

  • Page 26: Installation Checklist

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 6.6 Installation Checklist  No shipping damage was detected.  Dryer location meets the following requirements: o Well ventilated o Free from abrasive dust or chemicals o Ambient temperature is between 40º – 85º F (5º - 30º C) for optimal performance ...

  • Page 27: Registering Your Dryer

    Please take a moment to register your PUREGAS P210WLP Series Air Dryer. Registering is necessary to activate the Limited Warranty on your product. Once you register, you are eligible to receive free technical support, as well as updates concerning your Altec AIR products. Register Online at http://www.AltecAIR.com/registration.html...

  • Page 28: Connecting Air Supply Lines To The Dryer

    WARNING! High Noise. ALTEC AIR air-dryers are meant to be installed in an unattended area. CAUTION! Observe precautions for handling Electrostatic Sensitive Devices.

  • Page 29: Depressurizing The Dryer

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.2.2 Power the Dryer ON. CAUTION: Be careful when removing outlet plugs or connected Air Supply Lines. System may be pressurized. 1.1.2 8.3 Depressurizing the Dryer 8.3.1 To prevent pressure from building back up, power the dryer OFF (See section 8.4 for detail).

  • Page 30: Powering The Dryer On & Off

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.4 Powering the Dryer ON & OFF CAUTION! Incoming power to Dryer must be:  15 amp service recommended  110 - 125 VAC, 50/60 Hz for P210WLP models  208 - 253 VAC, 50/60 Hz,...
  • Page 31 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.5.1 ALARM LED – Indicates an alarm is present. 8.5.2 RESET Button – Clears an alarm and allows the system to continue operating. 8.5.3 HOLD Button – Freezes the current information screen on the display.

  • Page 32: Identifying Dryer Alarms

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide HUMIDITY – Humidity level of the system. 8.5.5.2 Compressor Run Time LAST – How many minutes the compressor ran during the last Air Tank pressurization cycle. TOTAL – Number of hours of compressor run time since the total run time value was manually reset 8.5.5.3 System Status...
  • Page 33 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide See section 13.5 for troubleshooting information. 8.6.2 Low Outlet Pressure Alarm – Occurs when the Outlet Pressure (OUTLET) drops below the alarm set point for more than one (1) minute. See section 13.7 for troubleshooting information.

  • Page 34: Adjusting & Resetting Dryer Set Points

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.6.5 High Compressor Last Run Time Alarm – Occurs when the compressor takes longer to pressurize the air tank than the set point for the alarm. See section 13.17 for troubleshooting information.
  • Page 35 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide NOTE: Reference Appendix Section 14.2 for Limits and Defaults. 8.7.1 Navigating the Setup Menus – 8.7.1.1 From any of the home screens, press the Up () Arrow Button to access the setup menu screen 8.7.1.2 Press the Up () &...
  • Page 36 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.2 Set Alarm Delay – 8.7.2.1 The Alarm Delay allows the dryer time to correct out of an alarm condition on its own without signaling an alarm. o ON – (default) – waits one (1) minute before signaling alarms o OFF –...
  • Page 37 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.4 Reset Compressor Total Hours – 8.7.4.1 Compressor total hours is the number of compressor runtime hours since startup or the last time the compressor time counter was reset. The dryer will display an alarm when this counter has reached 2,000 hours, signaling it is the recommended time to perform preventative maintenance.
  • Page 38 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.5.2 From the system setup menu screen, press the Up () & Down () Arrow Buttons to navigate between the system setup options to locate “RESET TO FACTORY DEFAULT VALUES” 8.7.5.3 Press the Enter (●) button to enter the change value screen 8.7.5.4 Press the Right () &...
  • Page 39 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.6.6 Press the Right () & Left () Arrow Buttons to toggle between YES / NO. If YES is selected the unit will be reset to factory default values. If NO is selected the unit will not be reset to factory values, and all previous setpoints will be retained 8.7.6.7 Press the Left () Arrow Button to escape to the system setup menu...
  • Page 40 8.7.10 Set Device Type 8.7.10.1 Because several Altec Air Dryers use the same firmware image, the device type is selectable from the menus. This menu may be used to change the device type. If the device type displayed does not match your dryer type it will need to be changed 8.7.11 Reset Device Type...
  • Page 41 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.12 Backlight Dim 8.7.12.1 When Backlight Dim is enabled, the LCD backlight will turn off after 60 seconds. If it is disabled, the backlight will stay on continuously. 8.7.13 Alarm Threshold Adjustment –...
  • Page 42 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.13.2 From the Alarm Setup menu screen, press the Up () & Down () Arrow Buttons to navigate between the adjustable alarm threshold options to locate the desired option 8.7.13.3 Press the Enter (●) button to enter the change value screen 8.7.13.4 Press the Right ()
  • Page 43 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.14.3 Press the Right () & Left () Arrow Buttons to move the underscore beneath the digit to change 8.7.14.4 Press the Up () & Down () Arrow Buttons to change the value of the selected digit.
  • Page 44 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide Press the Left () Arrow Button to escape to the Network Setup menu screen 8.7.16 Set Gateway Address – 8.7.16.1 From the network setup menu screen, press the Up () & Down () Arrow Buttons to navigate between the system setup options to locate “SET GATEWAY ADDRESS”...
  • Page 45 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.17.2 Press the Enter (●) button to enter the change value screen 8.7.17.3 Press the Right () & Left () Arrow Buttons to move the underscore beneath the digit to change 8.7.17.4 Press the Up () &...

  • Page 46: Open Panel

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.7.18.6 Press the Enter (●) button when the value is as desired 8.7.18.7 Press the Right () & Left () Arrow Buttons to toggle between YES / NO. If YES is selected the keyword will be updated to the newly input value.

  • Page 47: Setting The System Pressure

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.9 Setting the System Pressure With Compressor running: 8.9.1 Open Panel (see section 8.8 ). 8.9.2 Pull the Capacity Control Valve knob out. 8.9.3 Turn the knob until the reading on the Pressure Gauge is 50 PSI.

  • Page 48: Connecting Via Web Browser

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.11.1 Wire the Alarm Harness to monitoring device using the table below for reference: Wire # Wire Color Function Power Fail SHORT on Alarm Alarm BLACK Common BLACK SHORT on Alarm...
  • Page 49 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide  Use an IP Cable (may require Cross-over cable) plugged directly into a Laptop/PC and the other end plugged into the UTP Port on the control board of the Air Dryer.

  • Page 50: Using The Status Screen

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide  Firmware Screen – Allows the user to upload any software updates or upgrades to the Air Dryer. 8.12.2 Click on the Menu Bar selection to access a specific screen. 8.13 Using the Status Screen Page 50 of 96 P017455 –...
  • Page 51 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide Displays the readings and alarms monitored in the P210WLP Series Air Dryer. Provides remote ALARM RESET.  Readings are displayed in BLACK unless an alarm is present.  Alarms are displayed in next to the parameter in alarm.

  • Page 52: Using The Setup Screen

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.14 Using the Setup Screen All configuration of Set Points, Setups, and Keyword can be made in this screen. NOTE: Reference Appendix section 14.2 for Limits, Defaults, and Formats.  Values in BLUE represent the current setting.
  • Page 53 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.14.1.2 Type in the new value. 8.14.1.3 Click the ENTER Button when done. 8.14.1.4 Enter Keyword (default is 123456) 8.14.1.5 Click on SUBMIT Button when done. This will lock in the new setting value.

  • Page 54: Using The Event Screen

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.15 Using the Event Screen Displays all events such as alarms, changes made, and alarm resets registered by the P210WLP Series Air Dryers. This screen is informational only.  Click on the event type to filter data ...

  • Page 55: Using The Firmware Screen

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 8.16 Using the Firmware Screen Displays the current firmware version and date of the P210WLP Series Air Dryers.  Current Version: Displays the current firmware version of the P210WLP Air Dryer.

  • Page 56: Connecting Via Snmp

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide  The ACCEPT Button is used to change values.  Keyword validation is required to update firmware. 8.16.1 Updating the Firmware: 8.16.1.1 Click on BROWSE Button to locate the firmware file.

  • Page 57: Testing Your Dryer

    WARNING! High Noise. ALTEC AIR air-dryers are meant to be installed in an unattended area. CAUTION! Observe precautions for handling Electrostatic Sensitive Devices.

  • Page 58: Measuring Compressor Amp Draw

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.2 Measuring Compressor Amp Draw WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some these components to become hot when in operation or standby.

  • Page 59: Measuring Compressor Voltage

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.3 Measuring Compressor Voltage WARNING! Extreme care should be exercised to avoid contact with live electrical circuits. It is highly recommended that you remove all jewelry before performing any procedures. 9.3.1 Open Panel (see section 8.8 ).

  • Page 60: Measuring Incoming Voltage

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.3.5 Close Panel. If any of the voltage measurements are different than indicated above, the Control Board is defective and should be replaced. See sections 11.1 for part detail and 11.5 for ordering information.

  • Page 61: Cycling

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide If the incoming voltage measures less than indicated above, it is recommended that steps be taken at your facility to increase the power to the recommended level of voltage. 9.5 Testing Consistent Heatless Dryer Cycling WARNING! Internal surfaces may be hot.

  • Page 62: Voltage

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.6 Measuring Heatless Dryer Solenoid Voltage With the Compressor running: 9.6.1 Locate the Heatless Dryer Cycle Timer. The timer has two (2) sets of terminals (from top-to-bottom): “VALVE” – controls solenoid “IN”...

  • Page 63: Testing Compressor On/Off Cycling

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.7.1 Locate the fan exhaust on the rear of the unit. 9.7.2 Place your hand outside the Dryer to feel for air being blown outwards. NOTE: Fan will turn OFF when the cabinet temperature is below 80 F (27 C).
  • Page 64 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide With Compressor running: 9.8.2 Verify the compressor shuts down when the tank pressure (TANK) reaches 50 PSI (344.7 KPA). If the tank pressure (TANK) fails to reach 50 PSI (344.7 KPA), see section 13.15 for troubleshooting information.

  • Page 65: Alarm

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.9.2 Depressurize air Dryer (See sections 11.1 for detail). This prevents the compressor from shutting down. When the compressor runs for 5:00 minutes (unless adjusted to a different Set Point by the user), a High Compressor Last Run Time (LAST RUN) alarm should appear on the System Screen.
  • Page 66 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.10.1 Power the air Dryer OFF. 9.10.2 Depressurize air Dryer (see section 8.3.3) 9.10.3 Disconnect the humidity sensor from the control board lead 9.10.4 Unscrew and remove the Humidity Sensor from the Humidity Block.
  • Page 67 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.10.6 Power the air Dryer ON. Allow the Humidity reading to rise over 10.0%. 9.10.7 After one (1) minute, verify that a Humidity Alarm appears, and the Dryer goes into SHUTDOWN mode.

  • Page 68: Testing High Outlet Pressure Alarm

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.11 Testing High Outlet Pressure Alarm 9.11.1 Make a note of the current Outlet Pressure (OUTP) reading. 9.11.2 Loosen the retaining nut on the outlet pressure regulator. 9.11.3 Turn knob clockwise...

  • Page 69: Testing Low Outlet Pressure Alarm

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.11.6 Press the RESET Button to clear the alarm. If you are unable to create a High Outlet Pressure Alarm as described, see section 13.6 for troubleshooting information. 9.12 Testing Low Outlet Pressure Alarm 9.12.1 Make a note of the current...

  • Page 70: Testing Air Fittings & Hoses For Leaks

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 9.12.4 Turn Outlet Pressure Regulator knob clockwise until Outlet Pressure (OUTP) reading rises to the reading recorded in step 9.12.1 9.12.5 Tighten the retaining nut to lock the setting in place.

  • Page 71: Maintaining Your Dryer

    10. Maintaining Your Dryer In order to ensure that your P210WLP Series Air Dryer continues to operate efficiently and reliably, Altec AIR recommends performing preventative maintenance procedures at the specified six month and annual intervals. In the event of a high duty cycle application, it may be necessary to perform preventative maintenance at more frequent intervals, which will be indicated by a compressor total hour alarm.

  • Page 72: Safety & Warning Information

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide It is also recommended that you print out the included Six Month Maintenance (section 10.2 ) and Annual Maintenance (section 10.3 ) log sheets and record all completed maintenance for historical tracking and reference purposes.
  • Page 73 Your Dryer section will ensure optimal performance over the lifecycle of your Air Dryer. IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by Altec AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY. IMPORTANT! After performing any maintenance, always soap test pressure fittings to check for air leaks.

  • Page 74: Six Month Maintenance

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 10.2 Six Month Maintenance MODEL: LOCATION NAME: SERIAL NUMBER: ADDRESS: DATE INSTALLED: Maintenance Interval (Months) Procedure Section Measure & Record Compressor Amp Draw Measure & Record Incoming Voltage (must be 110 - 125 VAC for P210WLP models and must be 208 - 253 VAC for P212WLP models) Test High &...

  • Page 75: Annual Maintenance

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 10.3 Annual Maintenance MODEL: LOCATION NAME: SERIAL NUMBER: ADDRESS: DATE INSTALLED: Note: In the event of a high duty cycle application, it may be necessary to perform preventative maintenance at more frequent intervals, which will be indicated by a compressor total hour alarm.

  • Page 76: Replacement Parts & Accessories

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 11. Replacement Parts & Accessories 11.1 Dryer Parts Description Part Number Quantity Recommend Spare Precision Bleed Orifice P013349  (1) Heatless Dryer Assembly See section 11.3 for detail Coalescing Filter 100519630 P013720 ...
  • Page 77 Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 11.2 Dryer Parts Cont. (Circuit Board Selection) Circuit Board Comparison to determine correct Replacement Part # TYPE 1 TYPE 2 TYPE 3 (Blue Label) *Type 3 sensor can ONLY be used with Type B circuit board *Type 1 and 2 sensors can ONLY be used with Type A circuit board *Sensors MUST be replaced with identical sensor;...

  • Page 78: Heatless Dryer Assembly Parts

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 11.3 Heatless Dryer Assembly Parts Description Part Number Quantity Heatless Dryer - 115V Units MDH1-ALE-S68 230V Units MDH1-DLE-S68 Desiccant Chamber 51843 Cycle Timer 115V Units 50027 230V Units 50029 Solenoid Valve...

  • Page 79: Accessories For Your Dryer

    User’s Guide and will not be covered. Please refer to the information included with the specific replacement part for this instruction. Once you have identified your required parts and accessories, contact the Altec AIR Inside Sales / Parts Orders department to order: (800) 521-5351 (option 2) Fax –...

  • Page 80: Service & Repair

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 12. Service & Repair Only Altec AIR can offer factory direct rebuilds backed by a 6 month factory warranty.  2 week turnaround time  Estimates available upon request  Minimum service charge fee applies 12.1 Services Offered...

  • Page 81: Troubleshooting Your Dryer

    PLEASE READ THIS SECTION FIRST. It is important that you use the following sections in order to diagnose and attempt to fix the problem with your Air Dryer before placing a call to Altec AIR Technical Support. This troubleshooting guide is intended to simplify the isolation of problems, present possible causes, provide test procedures for verification, and suggest corrective actions to restore the air Dryer back to normal operation.
  • Page 82 Observe precautions for handling Electrostatic Sensitive Devices. IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by Altec AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY. Page 82 of 96 P017455 – Rev. N...

  • Page 83: Air Dryer Won't Power On

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 13.3 Air Dryer Won’t Power ON Possible Cause Check Corrective Action POWER Switch in Verify POWER switch Turn POWER switch OFF position is in the ON position to the ON position (section 8.4 )

  • Page 84: Low Outlet Pressure Alarm

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide verified set point (section 9.11 ) Defective Control Verify that the Outlet Replace Control Board Board Pressure (OUTP) (section 11.1 ) if Outlet reading is higher than Pressure (OUTP) the High Outlet...

  • Page 85: High Humidity

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide point for more than 1 minute and fails to create an alarm. 13.9 High Humidity CAUTION! Do not test the Humidity Sensor with an ohm meter or apply any DC voltage. This will render the Humidity Sensor defective.

  • Page 86: Shutdown

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide Humidity reading should drop to 0% 13.10 Can’t Create a High Humidity Alarm / Shutdown These troubleshooting steps assume that the Humidity Element is removed from the Humidity Block during the Testing Humidity Alarm and System Shutdown (section 9.10 ) procedures.

  • Page 87: Inconsistent Heatless Dryer Cycling

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide Replace defective fan (section 11.1 ) High Ambient Verify temperature of Lower the ambient Temperature Dryer operating temperature of the location. Recommended Dryer’s operating ambient temperature is location 40°-85°F. 13.13 Inconsistent Heatless Dryer Cycling...

  • Page 88: Compressor Won't Build Pressure

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 13.15 Compressor Won’t Build Pressure Possible Cause Check Corrective Action Low System Pressure Verify System Pressure Adjust System Pressure (section 8.9 ) to 50 PSI, ± 2 PSI. (section 8.9 )

  • Page 89: High Compressor Last Run Time

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 13.17 High Compressor Last Run Time Alarm Possible Cause Check Corrective Action Low System Pressure Verify System Pressure Adjust System Pressure (section 8.9 ) to 50 PSI, ± 2 PSI. (section 8.9 )

  • Page 90: Compressor Rapid On/Off Cycling

    11.1 ) 13.20 Contacting Altec AIR Technical Support Please read the Before You Call Altec AIR section (13.1 ) Once you have exhausted all of the potential problems and solutions covered in the Troubleshooting Your Dryer section, and you still require further assistance to correct...

  • Page 91: Appendix

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 14. Appendix Page 91 of 96 P017455 – Rev. N...

  • Page 92: Wiring Diagram

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 14.1 Wiring Diagram 14.2 Set Point Limits and Defaults 14.2.1 System Adjustments Minimum Maximum Default Unit of Description Value Value Value Measurement System Pressure Outlet Pressure 0.30 (2.1) 7.5 (51.7) PSI (KPA) Alarm Delay 14.2.2 Alarm Set Points...

  • Page 93: Snmp Parameters

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 14.3 SNMP Parameters Device Configuration Information Device ID Alphanumeric (Defined by Customer) Device Model Alphanumeric (Factory Preset) Device Firmware Version Numeric (Factory Preset) Current Date/Time Numeric (mm/dd/yy hh:mm) IP Address Numeric (xxx.xxx.xxx.xxx) Subnet Mask Numeric (xxx.xxx.xxx.xxx)

  • Page 94: Limited Warranty Agreement

    Broomfield, Colorado. Freight charges are the responsibility of the user. This warranty shall not apply to any Altec AIR product which shall have been repaired or altered in any way by anyone other than Altec AIR or authorized personnel so as to affect, in our judgment, its proper functioning or reliability, neither will it apply to any product which has been subject to misuse, negligence, or accident.

  • Page 95: Contacting Altec Air

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 16. Contacting Altec AIR 16.1 General Altec AIR, LLC 226A Commerce Street Broomfield, Colorado 80020 (800) 521-5351 (303) 427-3700 Fax – (303) 657-2233 info@AltecAIR.com www.AltecAIR.com 16.2 Sales (800) 521-5351 (option 2) Fax –...

  • Page 96: Notes

    Altec AIR, LLC P210WLP Series Air Dryer User’s Guide 17. Notes ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Page 96 of 96 P017455 –...

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