Diamond Systems Jupiter-MM-5000 User Manual

Advanced technology 218w dc/dc power supply pc/104-plus module

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Advanced Technology 218W DC/DC Power Supply PC/104-Plus Module
Revision
A.00
B.00
B.01
FOR TECHNICAL SUPPORT
PLEASE CONTACT:
support@diamondsystems.com
JMM-5000 User Manual Rev B.00
Jupiter-MM-5000
User Manual
Revision B.01
Date
Comment
1/5/2016
Initial Release
3/24/16
Updated with Intelligent Model information
3/22/2022
Added new JMM-5012 models
www.diamondsystems.com
Copyright 2016-2022
Diamond Systems Corporation
158 Commercial Street
Sunnyvale, CA 94086 USA
Tel 1-650-810-2500
www.diamondsystems.com
Page 1

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Summary of Contents for Diamond Systems Jupiter-MM-5000

  • Page 1 B.00 3/24/16 Updated with Intelligent Model information B.01 3/22/2022 Added new JMM-5012 models Copyright 2016-2022 FOR TECHNICAL SUPPORT Diamond Systems Corporation PLEASE CONTACT: 158 Commercial Street Sunnyvale, CA 94086 USA support@diamondsystems.com Tel 1-650-810-2500 www.diamondsystems.com www.diamondsystems.com JMM-5000 User Manual Rev B.00...
  • Page 2: Table Of Contents

    Contents Important Safe Handling Information ......................3 Introduction ..............................4 Key Features ............................4 Cooling ..............................5 LED Indicators ............................5 Available Models ..........................5 Functional Overview ............................6 Functional Block Diagram ........................6 Mechanical Board Drawing ........................7 Power Supply Operation ..........................9 Source Selection ............................
  • Page 3: Important Safe Handling Information

    The list here describes common causes of failure found on boards returned to Diamond Systems for repair. This information is provided as a source of advice to help you prevent damaging your Diamond (or any vendor’s) boards.
  • Page 4: Introduction

    2. INTRODUCTION Jupiter-MM-5000 is a family of PC/104-Plus and PC/104 DC/DC power supplies with wide input range and high output power. The nominal output power is 5VDC @ 100 Watts at 25 C (5VDC @ 20A), with additional power provided on 12V and +3.3V rails plus +5V and +3.3V standby voltages optional. The output power may be de-rated at the high end of the temperature range based on the cooling capacity of the thermal solution, as well as de-rated at low input voltages based on the current capacity of the input circuit and connector.
  • Page 5: Cooling

    The heat spreader is the size and shape of the PC/104 board. It contains the standard mounting hole patterns for #6 and M3 screws. The Diamond Systems’ PC/104 heat sink accessory may be installed on top of this heat spreader as an option. When the heat spreader is installed, the PC/104 and PC/104-Plus connectors have bottom-side pins only and do not support stacking of modules on the top side of the board.
  • Page 6: Functional Overview

    3. FUNCTIONAL OVERVIEW Functional Block Diagram Figure 1 shows the block diagram for the Jupiter-MM-5000 family. All models of the family are represented in the lock diagram with the items in green only being included on the full featured intelligent models.
  • Page 7: Mechanical Board Drawing

    Mechanical Board Drawing Figure 2 shows the mechanical drawing for Jupiter-MM-5000 with locations of the key features. Figure 3 is a dimensioned drawing of the Jupiter-MM-5000. The power supply modules adhere to the PC/104-Plus standard. www.diamondsystems.com JMM-5000 User Manual Rev B.00...
  • Page 8 Figure 3: Dimensioned Mechanical Drawing www.diamondsystems.com JMM-5000 User Manual Rev B.01 Page 8...
  • Page 9: Power Supply Operation

    4. POWER SUPPLY OPERATION Source Selection The power supply takes its input from either the main input connector or the optional backup / battery input connector, with precedence given to the main input connector. If the input voltage on the main input connector is above the designated threshold voltage, it will be used as the source for the power supply.
  • Page 10: Remote On/Off

    Remote On/Off The power supply can be switched on and off remotely in two ways; through a discrete logic input or through a programmable serial command. For the discrete logic input, a 2-pin connector is used to provide an on/off control and ground. Driving the on/off control to a logic 0, or shorting it to the power supply common, will shut off all supply outputs (except the auxiliary +5V for the microcontroller and power controller circuit).
  • Page 11: Connector Location And Description

    5. CONNECTOR LOCATION AND DESCRIPTION (Heat sink removed for clarity) ISA Bus (PC/104) main connector ISA Bus (PC/104) 16-bit extension connector PCI Bus connector (PCI-104) Not present Factory use (microcontroller programming) Not present Primary input power connector Secondary input power connector 5V / 5V standby output connector 12V / 3.3V / 3.3V standby output connector Not present...
  • Page 12: Connector Pinout And Pin Description

    6. CONNECTOR PINOUT AND PIN DESCRIPTION Primary Power Input Connector (J7) A four position screw terminal block is used to provide main input power to the board. This terminal block is located along the left side of the board. The connector supports 16A total on the two input terminals and 16A total on the two ground terminals.
  • Page 13: Output Power Connectors (J9 & J10)

    Output Power Connectors (J9 & J10) Two screw terminal blocks are used for output power. J9 is a 7-pin block provides +5V and +5V standby output. J10 is a 5-pin block and provides +12V, +3.3V, and +3.3V standby outputs. Following are the pinouts for the mentioned connectors.
  • Page 14: Usb Connector For Control Panel Interface (J12)

    USB Connector for Control Panel Interface (J12) A micro USB connector is used for the USB interface to the PIC microcontroller for communication between host SBC and PIC microcontroller. VBUS Part Number: 10118194-0001LF ISA Connectors (J1 & J2) For simplicity, signal names are only shown for pins with connections on board. All remaining pins are not used on JMM-HP.
  • Page 15: Pc-104 Connector (J3)

    PC-104 Connector (J3) The board contains a PC-104 connector, J3, on the top side in the standard position as described by the PC/104- Plus specification. GND/5.0V KEY Reserved AD00 VI/O AD02 AD01 AD05 AD04 AD03 C/BE0* AD07 AD06 AD09 AD08 AD11 VI/O AD10...
  • Page 16: Installation

    7. INSTALLATION All JMM-5000 power supplies are load tested prior to shipping. The power supplies ship with all the external connectors required to start using your power supply immediately. No user configuration is required for any version of JMM-5000. Simply plug in the input power and the supply is operational.
  • Page 17: Control Software

    9. CONTROL SOFTWARE JMM-5000 models with the advanced system controller (models with AD in the part number) are accompanied by two software products: • Graphical user interface program for Windows for configuration and monitoring • Programing library for real-time control and monitoring of the power supply in the system software User manuals for both software packages are available from the support tab on the product web page: https://www.diamondsystems.com/products/jupiter5000 The graphical user interface (GUI) program provides a control panel that provides access to all the features of the...
  • Page 18: Specifications

    10. SPECIFICATIONS Input 7 – 34VDC Input voltage Over / under voltage, reverse polarity, surges, transients, reflected Input protection noise Output +5V at 20A maximum +12V at 8A maximum Output voltage/current +3.3V at 5A maximum +5V standby at 1A maximum +3.3V standby at 0.1A maximum Output protection Current limit and short circuit protection...

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