Hatco POWERMITE PMG-60 Installation, Operating, Service And Parts Manual
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Hatco POWERMITE PMG-60 Installation, Operating, Service And Parts Manual

Hatco POWERMITE PMG-60 Installation, Operating, Service And Parts Manual

Gas booster heater 58,000 btu
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POWERMITE
INSTALLATION, OPERATING, SERVICE AND PARTS MANUAL
WATER HEATERS FOR OTHER THAN RECREATIONAL VEHICLE INSTALLATION
CHAUFFE-EAU POUR INSTALLATION AUTRE QUE DANS DES VÉHICULES DE
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or death.
- Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas
supplier, call the fire department.
- Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
®
GAS BOOSTER HEATER
MODEL: PMG-60
58,000 BTU
I&W #07.05.053.00
ONLY
LOISIR UNIQUEMENT
AVERTISSEMENT: Assurez-vous de
bien suivre les instructions données dans
cette notice pour réduire au minimum le
risque d'incendie ou d'explosion ou pour
éviter
blessure ou la mort.
- Ne pas entreposer ni utiliser
d'essence ou ni d'autres vapeurs ou
liquides inflammables à proximité de
cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur; ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
• Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le
fournisseur, appelez le service des
incendies.
- L'installation et l'entretien doivent être
assurés par un installateur ou un
service d'entretien qualifié ou par le
fournisseur de gaz.
out
dommage
matériel,
toute

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Summary of Contents for Hatco POWERMITE PMG-60

  • Page 1 - Installation and service must be performed by a qualified installer, service agency or the gas supplier. ® GAS BOOSTER HEATER MODEL: PMG-60 58,000 BTU I&W #07.05.053.00 ONLY LOISIR UNIQUEMENT AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le...

  • Page 2: Table Of Contents

    The control compartment area is accessible from the front, which permits easy installation, even when near other equipment. Hatco Gas Booster Heaters are quality built for long life and rugged dependability. Dependability of the booster heater is preserved through proper, safe installation and operation.

  • Page 3: Model Description

    This system is designed to assure the availability of the proper temperature water at the heater outlet. All Hatco booster heaters are warranted to be free of defects in material and workmanship under normal use and service, and when installed in accordance with factory recommendations.

  • Page 4: Specifications

    WATER TEMPERATURE RECOVERY TABLE – FAHRENHEIT INPUT MBH MODEL (1,000 BTU/HR) PMG-60 NOTE: Capacity is reduced @ altitudes above 2000 feet (610 m). See HIGH ALTITUDE INSTALLATION & OPERATION section for sizing considerations. Form No. PMG-60M-0705 Gallons per Hour (GPH) at Indicated Temperature Rise (F°) 30°...

  • Page 5: Dimensions

    SPECIFICATIONS DIMENSIONS NOTE: Overall Dimensions 20-3/8"W x 24-1/2"D x 24-5/8"H (518 x 622 x 625 mm) Figure 1. Dimensional Drawings Form No. PMG-60M-0705...

  • Page 6: Booster Heater Sizing Chart

    AM-14T, AM-14F, AM-14TC ......PMG-60 ..PMG-60...

  • Page 7: Installation

    Propane Installation Code, et CSA-C22.1 Electrical Code, et/ou aux codes locaux d’installation.} NOTE: In the Commonwealth of Massachusetts, Hatco Booster Heaters shall be installed by a licensed plumber and gasfitter. NOTE: The Commonwealth of Massachusetts requires that if a water treatment system is...
  • Page 8 INSTALLATION Combustion/Ventilation Air The booster heater must be located in an area which allows for an adequate supply of air for proper combustion and ventilation in accordance with Section 5.3 and 7.2.2 of the National Fuel Gas Code NFPA54/ANSI Z223.1 (a portion of the 1996 code is excerpted below) or applicable provisions of the local building codes.
  • Page 9 • The PMG-60 can operate with less de-rating than ANSI Z223.1 with sea level manifold pressure settings and orifices. A natural gas unit will require an orifice change over 5000 ft.

  • Page 10: Plumbing

    • This is a de-rate multiplier to use when sizing a gas booster for a given application. Take this value and multiply it by the GPH found on the Hatco sizing chart to ensure it will provide the capacity you need.
  • Page 11 For protection against excessive pressures and temperatures in the booster heater, install temperature and pressure protective equipment by local codes. Hatco supplies valves constructed with brass working parts and heat resistant silicone seat discs for all booster heater models. WARNING Valves supplied by Hatco are designed for high temperature commercial operation.
  • Page 12 20 PSI, a pressure reducing valve with bypass must be installed in the hot water supply line to the booster heater. The valve supplied by Hatco has a built-in high pressure bypass which prevents excessive pressure build-up as the booster heats up.
  • Page 13 PLUMBING CONNECTIONS Inlet Hatco Booster Heaters are designed to be connected with 3/4" pipe at the inlet pipe from the primary water heater. Water temperature from the primary water heater must be at least 110°F (43°C) and should not exceed 160°F (71°C). Minimum temperature differential between the inlet and outlet temperature must never be less than 20°F (11°C).
  • Page 14 Figure 4 for exact locations. Not Supplied With Booster Heater Optional Accessory Figure 4. Plumbing Connections – PMG-60 Gas Booster Heater Form No. PMG-60M-0705 To prevent water leakage and damage to the unit, the location for the temperature/pressure relief valve that is not used must be plugged.

  • Page 15: Gas

    Not Supplied With Booster Heater Optional Accessory Figure 5. PMG-60 Gas Booster Heaters Connected in Series Outlet Using a 3/4" union and piping, connect the booster heater water outlet to the dishwasher sanitizing rinse pipe connection. NOTE: Be certain the connection is made to the final rinse and not to the wash tank.
  • Page 16 INSTALLATION Gas Piping The gas inlet pipe size is 1/2" NPT pipe thread fitting to the gas valve. Provide an adequate size gas supply line. The line should never be smaller than 3/8" NPT and should follow according to the gas piping diagram below.
  • Page 17 WARNING/CAUTION The gas used with this unit must be the type specified on the spec plate on this unit. To avoid personal injury or damage to the unit, never use any other than the specified gas. The heater and its gas connection must be leak tested before placing the booster heater in operation.

  • Page 18: Electrical

    INSTALLATION ELECTRICAL Components SUPPLIED WITH UNIT • 7/8" Hole Plugs The Hatco Gas Booster Heater operates on 120 VAC, 60 Hz, 15 amp, single phase service. All internal electrical connections have been made at the factory. Electrical Connections To connect the field wiring to the booster heater: 1.

  • Page 19: Operation

    START UP PROCEDURES NOTE: Remove the front cover during start up. Filling The System With Water 1. With the external gas supply and electric supply turned off, close the drain pipe valve. NOTE: Water temperature at the inlet should be between 110°F (43°C) and 150°F (66°C) and should never exceed 160°F (71°C) for the unit to operate properly and meet the demands of the dishwashing...
  • Page 20 Form No. PMG-60M-0705 control knob NOTE: If this test does not proceed as described, contact the Hatco Corporation or your authorized service agent for technical assistance. 11. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

  • Page 21: Maintenance

    If any problems are apparent, discontinue use of the heater and contact the Hatco Corporation or your authorized service agent. 4. Once a month check and clean (if necessary) all air inlet holes on the bottom of the unit and the vent on the top of the unit.
  • Page 22 MAINTENANCE DRAINING THE HEAT EXCHANGER 1. Shut-off the electrical power, gas and water supply to the heater. 2. Allow unit to cool down to room temperature. 3. Open the drain valve under the booster heater to remove water from the tank and pump assembly. 4.
  • Page 23 g. Remove pump motor cover and disconnect wiring connections to the pump motor. h. Remove bolts and nuts holding pump assembly to flanges (save bolts and nuts). i. Install new pump assembly using new O-rings (supplied with pump assembly) starting with lower bolts first (FLOW ARROW MUST POINT UPWARD).
  • Page 24 Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco...

  • Page 25: Accessories

    An accessory flue gas diverter hood model PMGH- 60 is available from Hatco that can be placed directly on top of the PMG-60 Booster Heater. This hood will re-direct flue products exiting the heater a distance of up to 20' (6.1 m) within the same room to be exhausted under a ventilation hood.

  • Page 26: Replacement Parts List

    HATCO POWERMITE ® PMG-60 GAS BOOSTER HEATER Model PMGH-60 CAUTION - Use of replacement parts other than those supplied by Hatco Corporation may result in damage to the unit or injury to personnel. Form No. PMG-60M-0705 Model Designation PMG-XXH P = Power...
  • Page 27 PARTS COMMON TO ALL PMG-60 MODELS ITEM DESCRIPTION Low Water Cut Off Board 120V Relay 24VAC Relay DPDT Socket for Mini Relay Sectional T-Block Complete Tank High Limit, Manual Reset Control Thermostat with Probe Temperature Control Probe Flame Rollout High Limit/...

  • Page 28: Wiring Diagram

    WIRING DIAGRAM Form No. PMG-60M-0705 If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 16 AWG 90°C (194°F) wire or its equivalent. For field connections, use No. 16 AWG wires rated for at least 90°C (194°F).

  • Page 29: Hatco Limited Warranty

    Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense.
  • Page 30 NOTES Form No. PMG-60M-0705...
  • Page 31 NOTES Form No. PMG-60M-0705...

  • Page 32: Authorized Parts Distributors

    Cone’s Repair Service Flanders Moline 309-797-5323 P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A. Parts & Service Fax (800) 690-2966 Printed in U.S.A. July 2005 HATCO AUTHORIZED PARTS DISTRIBUTORS NEW YORK Acme American Repairs, Inc. 317-545-9655 Brooklyn Alpro Service Co. Brooklyn...

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